Case 521F User manual
521F Tier 4
Part number 47560105
1st edition English
October 2013
Wheel Loader
OPERATOR’S MANUAL
ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Operator'smanualandQuickReferenceGuidestorage...................................1-3
Machineorientation.........................................................................1-5
Machinecomponents.......................................................................1-6
Ownerinformation..........................................................................1-8
Productidentication.......................................................................1-9
SelectiveCatalyticReduction(SCR)system..............................................1-11
Electro-MagneticCompatibility(EMC)....................................................1-15
2SAFETYINFORMATION
Safetyrules.................................................................................2-1
Safetyrules—CaliforniaProposition65Warning.........................................2-2
Personalsafety.............................................................................2-3
Safetyrules.................................................................................2-4
Operator'sseatbelt........................................................................2-13
Supportstrutandservicelink..............................................................2-14
Safetysigns...............................................................................2-16
Handsignals...............................................................................2-31
3CONTROLS/INSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Properentryandexit...................................................................3-1
OPERATOR'SSEAT
Overview...............................................................................3-2
FORWARDCONTROLS
Frontconsole...........................................................................3-7
Steeringcolumn........................................................................3-8
Pedalcontrols.........................................................................3-10
Parkingbrake..........................................................................3-12
LEFT-HANDSIDECONTROLS
Transmissioncontrols.................................................................3-13
Joysticksteering.......................................................................3-15
RIGHT-HANDSIDECONTROLS
Overview..............................................................................3-17
Twofunctionvalve.....................................................................3-19
Threefunctionvalve...................................................................3-23
Fourfunctionvalve....................................................................3-27
Wristrest..............................................................................3-29
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EXTERIORCONTROLS
Hoodswitchandmasterdisconnect...................................................3-30
INSTRUMENTCLUSTER
Overview..............................................................................3-34
Statusandwarningicons..............................................................3-35
Displaysettings........................................................................3-45
Keypad................................................................................3-47
Operatorpreferences..................................................................3-55
SIDECONSOLE
Overview..............................................................................3-64
Switchoperations......................................................................3-65
Climatecontrols.......................................................................3-69
CLIMATECONTROLS
Cabairlouvers........................................................................3-71
Windows...............................................................................3-73
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforestartingtheengine..............................................................4-1
Runinperiodofanewmachine........................................................4-2
STARTINGTHEUNIT
Startingtheengine.....................................................................4-3
Operatinginextremetemperatures....................................................4-5
Coldtemperatureoperation............................................................4-6
Operatingthemachine.................................................................4-8
STOPPINGTHEUNIT
Stoppingtheengine...................................................................4-11
MOVINGTHEUNIT
Beforeoperatingthetransmission.....................................................4-13
Ridecontrol............................................................................4-14
Controllevers..........................................................................4-15
AuxiliaryForward-Neutral-Reverse(F-N-R)switch....................................4-20
Automaticmode.......................................................................4-24
Loaderfunctions.......................................................................4-25
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5TRANSPORTOPERATIONS
RECOVERYTRANSPORT
Safetyrules.............................................................................5-1
Transportingthemachine..............................................................5-2
Movingadisabledmachine............................................................5-5
6WORKINGOPERATIONS
LOADEROPERATIONS
Operatingtips.......................................................................6-1
Changingloaderattachments......................................................6-4
Couplingtotheattachment.........................................................6-6
Uncouplingtheattachment.........................................................6-9
Joystickoperation.................................................................6-13
7MAINTENANCE
GENERALINFORMATION
Servicing................................................................................7-1
Supportstrutforloaderliftarm.........................................................7-4
Releasingpressureinthehydraulicsystem............................................7-6
Fluidsandlubricants...................................................................7-8
Consumables...........................................................................7-9
Biodieselfuel..........................................................................7-15
SelectiveCatalyticReduction(SCR)exhausttreatment-Basicinstructions.........7-17
SelectiveCatalyticReductionSystem(SCR)instrumentation........................7-19
MAINTENANCECHART
MaintenanceChart....................................................................7-22
Dailyinspection
General................................................................................7-24
Every10hours
Engineoil..............................................................................7-29
Every50hours
Bucket/attachmentgreasettings.....................................................7-30
Greasemachineandattachments....................................................7-31
Hydraulicoillevel......................................................................7-32
Transmissionoillevel..................................................................7-33
Enginecoolant.........................................................................7-34
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Initial100hours
Wheeltorque(Initial)..................................................................7-35
Changeengineoilandlter(Initial)...................................................7-37
Replacehydraulicoillters(Initial)....................................................7-40
Cleanin-lineDieselExhaustFluid(DEF)supplylter(Initial).........................7-42
Fuelprelter(Initial)...................................................................7-44
Fuellter(Initial).......................................................................7-45
Every100hours
Greasettings.........................................................................7-46
Every250hours
Greasedriveshaftslipjoints..........................................................7-49
Cabairlter-Recirculationlter......................................................7-50
Wheelsandtires.......................................................................7-52
Every500hours
Changeengineoilandlter...........................................................7-54
Replacefuelprelter..................................................................7-57
Fuellter...............................................................................7-58
Fueltanksediment....................................................................7-59
Axleoillevel...........................................................................7-60
RollOverProtectiveStructure(ROPS)................................................7-61
Batteryuidlevel......................................................................7-63
Every1000hours
Pivotpoints............................................................................7-64
Articulationttings.....................................................................7-65
Hydraulicoillter......................................................................7-66
Drivebelt..............................................................................7-67
Replacingtheenginebreatherlter...................................................7-69
Every1500hours
Changefrontandrearaxleoil.........................................................7-72
Transmissionuidandlter...........................................................7-74
Transmissionbreather.................................................................7-76
Cleanin-lineDieselExhaustFluid(DEF)supplylter.................................7-77
Calibratingthegearbox...............................................................7-79
Transmissiondeclutchpressureadjustment..........................................7-81
Every2000hours
Hydraulicoilandlters................................................................7-82
Enginecoolant.........................................................................7-84
Engineairlters.......................................................................7-86
Frameandcab........................................................................7-89
Enginevalveclearance................................................................7-89
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Every3000hours
SelectiveCatalyticReduction(SCR)system-Replacesupplymodulelter..........7-90
Asrequired
Fuelprelter...........................................................................7-93
SelectiveCatalyticReduction(SCR)system-Cleantanklter.......................7-94
Airconditioningcondenser............................................................7-96
Heightcontrolandreturntotravel.....................................................7-97
Return-to-dig..........................................................................7-99
Parkingbrake.........................................................................7-103
Secondarysteering...................................................................7-107
Cabservice...........................................................................7-108
ELECTRICALSYSTEM
Batteryservice........................................................................7-111
Batteryelectrolytelevel...............................................................7-114
Auxiliarybatteryconnections.........................................................7-116
Batteryremovalandinstallation......................................................7-118
Fusesandrelays.....................................................................7-120
Worklights............................................................................7-126
Drivinglights..........................................................................7-127
Generalaccessories..................................................................7-128
STORAGE
Preparationforstorage...........................................................7-129
Every30days....................................................................7-130
Startingupafterstorage..........................................................7-131
8SPECIFICATIONS
Generalspecications......................................................................8-1
Liftcapacities...............................................................................8-5
Machinespecicationsanddimensions....................................................8-8
Weightadjustments.......................................................................8-21
Materialweights...........................................................................8-22
Torquecharts..............................................................................8-23
9ACCESSORIES
Generalaccessories........................................................................9-1
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1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
RA12WEL0059GA1
Readthismanualbeforeyoustarttheengineoroperatethemachine.Ifyouneedmoreinformation,seeyourCase
dealer.
Thismanualcontainsimportantinformationaboutthesafeoperation,adjustment,andmaintenanceofyourmachine.
Refertotheindexatthebackofthismanualforlocatingspecicitemsaboutyourmachine.Thewheelloadercon-
formstocurrentsafetyregulations.
ConsultanauthorizeddealerorCNHAmericaLLConchanges,additions,ormodicationsthatcanberequiredfor
thismachinetocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodicationswill
causeseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsiblefortheconsequences.
Theinformationinthismanualisprovidedonthebasisofinformationthatwasavailableatthetimethemanualwas
written.Settings,procedures,partnumbers,software,andotheritemscanchange.Thesechangescanaffectthe
maintenanceperformedonthemachine.Ensurethatyouhavecompleteandcurrentinformationfromyourdealer
beforeyoustartanymachineoperation.
NOTICE:Thefuelsystemandengineonyourmachine
aredesignedandbuilttogovernmentemissionsstan-
dards.Tamperingbydealers,customers,operators,and
usersisstrictlyprohibitedbylaw.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwar-
ranty,legalaction,andpossibleconscationofthema-
chineuntilreworktooriginalconditioniscompleted.En-
gineserviceand/orrepairsmustbedonebyacertied
technicianonly!
1-1
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1-GENERALINFORMATION
RAIL12WEL1405GA2
DONOToperateorpermitanyonetooperateorservicethismachineuntilyouortheotherpersonshavereadand
understandthesafety,operation,andmaintenanceinstructionsinthismanual.Useonlytrainedoperatorswhohave
demonstratedtheabilitytooperateandservicethismachinecorrectlyandsafely.
Thiswheelloader,withstandardequipmentandattachmentsisintendedtobeusedfordiggingandgeneralearth
movingpurposessuchaslandleveling,truckloading,andmaterialrehandling.Thismachineisnotintendedtobe
usedforliftingotherobjectsortransportingloadsathighspeeds.
DONOTusethismachineforanyapplicationorpurposeotherthanthosedescribedinthismanual,onthesafety
signs,orotherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintended
use.
Iftheloaderistobeusedinanapplicationthatinvolvesspecialattachmentsorequipment,suchasforestry,etc.,
consultanauthorizeddealer.Consultanauthorizeddealeronchanges,additionsormodicationsthatcanberequired
forthismachinetocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodicationsmay
causeseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsiblefortheconsequences.
Beforepermittinganewoperatoronthismachine,makecertain:
•Thattheoperatorhasreceivedthenecessarytrainingtooperatethemachinecorrectlyandsafely.
•Thattheoperatorhasreadandunderstandstheinstructionsgiveninthismanual.
•Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orother
applicablelocalageworkpermits.
Thisoperator’smanualistobestoredinthemanualcompartmentequippedonthismachine.Makesurethismanual
iscompleteandingoodcondition.Contactyourdealertoobtainadditionalmanualsormanualsinlanguagesother
thanthatofthecountryofuse.
Yourdealerisatyourdisposalforanyfurtherinformation,andcanprovideanyafter-salesserviceyoumayrequire,
aswellasgenuineCasereplacementparts,yourguaranteeofqualityandmatch.
CaseCustomerAssistancecanbereachedat:
1–866–54–CASE6(1–866–542–2736ore-mail:[email protected].
1-2
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1-GENERALINFORMATION
Operator'smanualandQuickReferenceGuidestorage
Toaccesstheoperatormanualstoragearealocatedon
thebackoftheoperator’sseat,releasethelatchontopof
theseatandopenthecompartment.
READTHISMANUALCOMPLETELYandmakecertain
youunderstandthecontrols.Allequipmenthasalimit.
Makesureyouunderstandthespeed,brakes,steering,
stabilityandloadcharacteristicsofthismachinebefore
youstarttooperate.
DONOTremovethismanualorthesafetymanualfrom
themachine.Seeyourdealerforadditionalmanuals.
KeeptheOperator'sManualandthesafetyvideointhe
storagecompartmentprovidedonthemachine.TheOp-
erator'sManualandsafetyvideomustbeavailableforuse
byalloperators.
Whenyouseethissymbolreadyour
operator'smanual.
Whenyouseethissymbolrefertoyour
repairmanual.
RCPH10WHL089BAL1
TogetherwiththeOperator’sManualyoucanndaQuick
ReferenceGuide,containingthefollowingmaininforma-
tion:
•DieselExhaustFluid(DEF)Facts&Tips
•DEFStorageGuidelines
•Fuel
•BioDiesel
•Oil
•DEFGaugeLevel
1-3
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1-GENERALINFORMATION
Machineorientation
Thetermsright-hand,left-hand,front,andrearareused
inthismanualtoindicatethesidesastheyareseenfrom
theoperator'sseat.
1.Front
2.Right
3.Rear
4.Left
LEEN11T0212BA1
1-5
1-GENERALINFORMATION
Machinecomponents
RA12WEL0059GA1
1.Bucket5.Batteryaccess
2.Bucketcylinder(Z-barversion)6.Steps
3.RollOverProtectiveStructure(ROPS)cab7.Servicelink
4.Cabdoorandhandholds8.Supportstrut
1-6
1-GENERALINFORMATION
RAIL12WEL1405GA2
1.Fuelll5.Worklights
2.Exhaust6.Drivinglights
3.Fuseaccessdoor7.Liftarm
4.Sidewindowandemergencyexit8.Windshieldwasherreservoir
1-7
1-GENERALINFORMATION
Ownerinformation
Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave
purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance
andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable
forreadyreference.
Yourauthorizeddealerwillinstructyouinthegeneraloperationofyournewequipment.Yourdealer'sstaffoffac-
tory-trainedservicetechnicianswillbegladtoansweranyquestionsthatmayariseregardingtheoperationofyour
machine.
Yourauthorizeddealercarriesacompletelineofgenuineserviceparts.Thesepartsaremanufacturedandcare-
fullyinspectedtoinsurehighqualityandaccuratettingofanynecessaryreplacementparts.Bepreparedtogive
yourdealerthemodelandproductidenticationnumberofyournewequipmentwhenorderingparts.Locatethese
numbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanualforthelocationofthe
modelandproductidenticationnumbersofyourmachine.
PLEASERECORDTHEFOLLOWINGINFORMATION
Model
DatePurchased
Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.W0012A
IMPROVEMENTS
CNHAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovementsor
changeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesoraddi-
tionstotheequipmentsoldpreviously.
1-8
1-GENERALINFORMATION
Productidentication
Model,serialnumber,andyearofmanufacture
RecordthemachineandProductIdenticationNumbers(PIN).Whenorderingparts,obtaininginformationorassis-
tance,alwayssupplyyourdealerwiththetypeandPINofyourmachineoraccessories.Keeparecordofthese
numbersandyourManufacturer’sStatementofOrigininasafeplace.Ifthemachineisstolen,reportthenumbersto
yourlocallawenforcementagency.
Machineidentication
Modelname
ProductIdenticationNumber(PIN)
Modelyear
ThePINplateislocatedontheleft-handsideofthema-
chine.
RCIL10WHL014AAL1
Roll-OverProtectiveStructure(ROPS)
Theserialnumberplateisbehindtheoperator'sseaton
theairltercover.
RCPH10WHL905AAH2
Enginemakeandmodel
Engineserialnumber
Theserialnumberplateisonthebottomoftheengineon
theoilpan.
RAIL12WEL2741AA3
1-9
1-GENERALINFORMATION
Transmission
Theserialnumberplateisonthetransmissionfaceplate.
RCPH10WHL164AAL4
Axle
Theserialnumberplateisontheaxlecrossmember.
RCPH10WHL081AAH5
1-10
1-GENERALINFORMATION
SelectiveCatalyticReduction(SCR)system
WhatisSelectiveCatalyticReduction(SCR)?
YourCASECONSTRUCTIONmachineisequippedwithadditionalcomponentstocomplywithnationalandlocal
exhaustemissionsrequirements.ThemaincomponentsoftheSCRsystemincludetheSCRcatalyst,theDiesel
ExhaustFluid(DEF)/AdBlue®injectionunit,theDEF/AdBlue®tank,andtheDEF/AdBlue®dosingcontrolunit.
HowdoesSelectiveCatalyticReduction(SCR)work?
Duringcombustion,harmfulNitrogenOxide(NOx)moleculesareformedintheexhaust.ByinjectingaDEF/AdBlue®
solutionintotheexhaustpriortoacatalyst,theNOxcanbeconvertedtoharmlesselementalNitrogenandwater.This
happenswhentheNOxmoleculesreactinsidethecatalystwiththeheatgeneratedbytheengineandtheammonia
intheDEF/AdBlue®solution.
NOTICE:Prolongedidlingofthemachinewithnoloadformorethan6
hwillcausedamagetotheSCRcatalyst.
Duringcoldengineoperationatlowenginecoolantandambientairtemperatures,watervaporwillbevisiblefromthe
exhaustwhentheengineoperates.Thiswatervaporwillresemblesteamorlightwhitesmokeandwilldissipateas
theengineandmachinecomponentswarmandisconsiderednormal.
NOTE:Afterengineshutdown,theSCRsystemwillperformapurgecycle,whichpermitsthesupplymoduletocon-
tinuetorunforupto90seconds.Thisistobeconsiderednormalandrequiresnoactionfromtheoperator.
WhatisDieselExhaustFluid(DEF)/AdBlue®?
DEF/AdBlue®isaclear,colorless,non-toxic,aqueous
ureasolution(32.5
%)withaslightammoniaodorusedto
chemicallyreduceNOxemissionsfromheavy-dutydiesel
poweredvehicles.DEF/AdBlue®isneitherexplosivenor
harmfultotheenvironmentandisclassiedunderthe
minimum-riskcategoryoftransportableuids.
DEF/AdBlue®qualityisdenedbyISO22241-1.The
AmericanPetroleumInstitute(API®)hasavoluntary
certicationprogramforDEF/AdBlue®.ToensureDEF/
AdBlue®satisestherequirementsofISO22241,look
fortheAPI®DEFCerticationMark™wheneveryoupur-
chaseDEF/AdBlue®.APIDieselExhaustFluidCertica-
tionMarkisaregisteredtrademarkofAPIintheUnited
Statesandorothercountries.
20101556A1
FindingDieselExhaustFluid(DEF)/AdBlue®
YourCASECONSTRUCTIONdealerisfullyequippedtoaccommodateallyourDEF/AdBlue®needs.
CaseCustomerAssistance:1-866-542-2736
Storage,handling,andtransport
NOTICE:Storagetemperaturesabove30
°C(86
°F)greatlyreducetheshelflifeofDEF/AdBlue®.
DEF/AdBlue®hasatypicalshelflifeof6-12months.RefertotheSHELFLIFEtablebelow.InorderforDEF/AdBlue®
toremaininauseablecondition,storagerequirementsneedtobemet.
•Storebetween-11
°C(12
°F)and30
°C(86
°F).
1-11
1-GENERALINFORMATION
•UseonlyanapprovedDEF/AdBlue®container.Contactyourdealertoobtainproperstoragecontainer(s).
•Keepcontainertightlyclosed.
•Keepcontainerinacool,well-ventilatedarea.
•Keepawayfromheatanddirectsunlight.
Thawing
•YourCASECONSTRUCTIONmachineisequippedwithaninternaltankheatertothawfrozenDEF/AdBlue®.Your
machinewillstillfunctionuntiltheDEF/AdBlue®beginstoow.TheSCRsystemwillthenfunctionnormally.
NOTE:YoumaynoticeaslightreductioninenginetorqueinhighdemandsituationsuntiltheDEF/AdBlue®isfully
thawed.
•DonotheatDEF/AdBlue®forlongperiodsoftimeattemperaturesabove30
°C(86
°F).Thiscausesthesolution
todecompose,whichdecreasestheexpectedshelflife.
NOTICE:Donotuseananti-gellingorfreezepointimproverinyourDEF/AdBlue®.The32.5
%solutionisspecically
designedtoprovidetheoptimumNOxreductionproperties.AnyfurtherblendingoradjustingoftheDEF/AdBlue®
mixturewilllessenitsabilitytoperformcorrectlyandmaycausedamagetotheSCRcomponents.
Handlingandsupplyofadditives,ifany.
•PersonalProtectiveEquipment(PPE)isnotrequiredundernormalconditions.Ifsplashingislikely,weareyepro-
tection.Forprolongedorrepeatedcontact,imperviousglovesarerecommended.Followtheprecautionslistedin
theSAFETYINFORMATIONchapterwhenhandlinganyserviceuid.
•Noadditivesarerequired.
NOTICE:ContaminatedDEF/AdBlue®canaffecttheperformanceofyourmachine.Followallinstructionsinthis
manualwhenhandlingDEF/AdBlue®.
Shelflife
ConstantambientstoragetemperatureMinimumshelflife
Lessthanorequalto10
°C(50
°F)36months
Lessthanorequalto25
°C(77
°F)¹18months
Lessthanorequalto30
°C(86
°F)12months
Lessthanorequalto35
°C(95
°F)6months
Greaterthan35
°C(95
°F)-²
¹TopreventdecompositionofDEF/AdBlue®,prolongedtransportationorstorageabove25
°C(77
°F)should
beavoided.
²Signicantlossofshelflife:checkeverybatchbeforeuse.SeeyourCASECONSTRUCTIONdealerformore
informationontesting.
NOTE:Themainfactorstakenintoaccounttodenetheshelflifeinthetableabovearetheambientstoragetempera-
tureandtheinitialalkalinityofDEF/AdBlue®.Thedifferenceinevaporationbetweenventedandnon-ventedstorage
containersisanadditionalfactor.
NOTE:TheinformationinthistableisforreferenceonlyandhasbeenprovidedbytheInternationalOrganizationfor
Standardization,DocumentnumberISO22241-3Dieselengines-NOxreductionagentAUS32-Part3:Handling,
transportationandstorage.
NOTE:DEF/AdBlue®thatremainsinthetankofthemachineaftertheseasondoesnotrequireanyspecialprecau-
tionsunlessstorageexceedstheshelflifetableabove.
Disposal
•DisposeofDEF/AdBlue®andanylteraccumulationsinaccordancewithallapplicableFederal,State,andlocal
lawsgoverningwastedisposal.
1-12
1-GENERALINFORMATION
U.S.EPAandCaliforniaEmissionsControlWarrantyStatement
CASECONSTRUCTIONwarrantstotheultimatepurchaserandeachsubsequentpurchaserthattheengineis
designed,builtandequippedsoastoconformwithU.S.EnvironmentalProtectionAgencyregulationsapplicable
atthetimeofmanufactureandthatitisfreefromdefectsinworkmanshipormaterialwhichwouldcauseitnot
tomeettheseregulationsforaperiodof:
•2yearsor1,500hoursofoperation,whicheveroccursrst,forengineslessthan19kW/25HP
•5yearsor3,000hoursofoperation,whicheveroccursrst,forenginesgreaterthanorequalto19kW/25HP
NOTE:ThiswarrantyappliestoallunitsoperatedintheUnitedStatesorCanada.
Coverage
Themodelyear,classofdieselengine,andemissionapplicationdeterminationforyourengineareidentiedonthe
EmissionControlInformationLabel.Thislabelisafxedtooneofthefollowingareasoftheengine:thetopofen-
gine'srockerarmcover,theright-handsideoftheoilpan,andtheright-handsideoftheenginefrontgearcover.
Thewarrantyperiodbeginsonthedatethenewequipmentissoldtotherstretailpurchaser.Thepresenceofthe
emissioncontrollabelistheindicationthattheengineconformstotheapplicablestandards.Anyemissioncontrol
systempartswhichareprovendefectiveduringnormalusewillberepairedorreplacedduringthewarrantyperiod.
TheengineownerhasresponsibilitytoperformalltherequiredmaintenancelistedintheOwner'sManual.CASE
CONSTRUCTIONwillnotdenyanemissionwarrantyclaimsolelybecausenorecordofmaintenanceexists;however,
aclaimmaybedeniediffailuretoperformmaintenanceresultedinthefailureofawarrantedpart.
ItisrecommendedthatreplacementpartsusedformaintenanceorrepairsbeCASECONSTRUCTIONServiceParts
tomaintainthequalityoriginallydesignedintoyouremissioncertiedengine.Theuseofnon-CASECONSTRUC-
TIONpartsdoesnotinvalidatethewarrantyonothercomponentsunlesstheuseofsuchpartscausesdamageto
warrantedparts.
Themanufacturerisliablefordamagestootherenginecomponentscausedbythefailureofanywarrantedemission
controlsystempart.CASECONSTRUCTIONisnotresponsibleforfailuresresultingfromimproperrepairortheuse
ofpartsthatarenotgenuineCASECONSTRUCTIONorCASECONSTRUCTIONapprovedparts.
Componentcoverage
Newenginescertiedforsaleandregisteredwillhavethefollowingitemscoveredbytheemissionwarranty,depend-
ingontheemissionleveloftheengine,iftheitemswererstinstalledonthenewengineasoriginalequipment:
Fuelinjectionsystem
•Fuelinjectionpump
•Fuelinjectors
•Fuelinjectionlines
Airinductionsystem
•Intakemanifold
•Turbochargersystem(includesexhaustmanifold)
•Chargeaircooler
Positivecrankcaseventilationsystem(ifapplicable)
•PCVvalve
•Oilllcap
ExhaustaftertreatmentDevices(ifapplicable)
•Catalyticconverter(DOC)
•Dieselparticulatelter(DPF)
•Selectivecatalyticreduction(SCR)
•DieselExhaustFluid(DEF)tankanddispensingsys-
tems
ExhaustGasRecirculationSystems(EGR)
•EGRvalveassembly
•EGRcooler
ColdStartEnrichmentSystems
ElectronicControlUnits,Sensors,Solenoids,andWiring
harnessesusedinabovesystems
Emissionswarrantydoesnotcover
•Repairsarisingfromstoragedeterioration,failuretomaintaintheequipment,negligence,alteration,improperuse
oftheequipment,collisionorotheraccident,vandalism,orothercasualty,oroperationbeyondratedcapacityor
specication.
1-13
1-GENERALINFORMATION
•Repairsarisingfromabuseorneglect,includingbutnotlimitedto:operationwithoutadequatecoolantorlubricants,
adjustmentstothefuelsystemoutsideequipmentspecications,over-speeding,improperstorage,starting,warm-
up,orshutdownpractices,incorrectfuelorcontaminatedfuel,oilorotheruids.
•Normalmaintenanceservices,suchasenginetune-ups,enginefuelsystemcleaning,checks,adjustments,shim-
ming,etc.
•Itemsreplacedduetocustomerdemand.
•Laborchargesperformedbyanyoneexceptadealerauthorizedbycontracttorepairtheequipment,unlessthey
qualifyunderspecialprovisions(i.e.outsidelabor).
•Anyandalltravelcostsforitemssuchastowing,servicecalls,ortransportingaunittoandfromtheplacewhere
thewarrantyserviceisperformed.
•Normalmaintenancecosts,includingbutnotlimitedto:lubricants,coolants,uids,fuel,lters,andassociatedlabor.
Lubricants,lters,andcoolantsmayqualifyforwarrantyreimbursementiftheyrequirereplacementasaDIRECT
RESULTofadefectinmaterialorworkmanship.
•Claimsinvolvingtheinspectionorreconditioningofunitsafterstorageorprioruse.
•RepairsarisingfromserviceperformedbyagentsnotapprovedbyCASECONSTRUCTION.
•Repairsarisingfromanyunauthorizedmodicationtotheproductortheuseofnon-CASECONSTRUCTIONparts,
implementsorattachments.
•Removal,replacement,orinstallationofnon-CASECONSTRUCTIONoptionalequipment,attachmentsorcom-
ponents.
•Premiumschargedforovertimelaborcostsoroutofshopexpenses.
•Economiclossincludinglostprots,croploss,equipmentrental,orotherexpense.
•Unauthorizedmodicationorupdatingmachineswithoutawarrantablefailure.
•Anyandallcostsofdealershopsuppliesincurredwithrepairs,includingbutnotlimitedto:solvents,cleaners,
anti-seizelubricants,loctite,sealant,adhesive,oil-dry,shoptowels,etc.
•Failureofthemachine,itsimplementsorattachmentscausedbyimpropereldapplicationorloading.
•Anyandallcostsforcoolant,fuel,orlube(oil)analysisincludingsuppliesandlabrecommendations.
•Costassociatedwithcleaningofmachineinpreparationforservicing.
Glossary
AcronymDenition
DEFDieselExhaustFluid
ISOInternationalOrganizationforStandardization
MSDSMaterialSafetyDataSheet
NOxNitrogenOxide
PPEPersonalProtectiveEquipment
SCRSelectiveCatalyticReduction
ULSDUltraLowSulfurDiesel
Unitsofmeasure
SymbolDenition
CCentigrade
FFahrenheit
°Degree
%Percent
<Lessthan
>Greaterthan
mg/kgMilligramsperkilogram
1-14
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