Asyril SmartSight User manual

SmartSight
Operating Manual
Document
Asyril_SMARTSIGHT_Operating_Manual_EN
000.100.530
Version
C
Date
03.04.2018

SmartSight
Operating Manual
© Copyright Asyril S.A.
Table of Contents
Version: C
000.100.530 2/50
Table of Contents
TABLE OF CONTENTS................................................................................................................................................2
1. INTRODUCTION................................................................................................................................................4
1.1. GENERAL INFORMATION............................................................................................................................4
1.2. SAFETY INSTRUCTIONS .............................................................................................................................5
1.2.1. General instructions.............................................................................................................................5
1.2.2. Specific instructions.............................................................................................................................6
1.3. WARRANTY INFORMATION.........................................................................................................................6
2. DESCRIPTION...................................................................................................................................................7
2.1. PRODUCT OVERVIEW ................................................................................................................................7
2.2. GENERAL CHARACTERISTICS ....................................................................................................................9
2.2.1. Vision specifications...........................................................................................................................10
2.2.2. General specifications.......................................................................................................................12
2.2.3. Architecture.........................................................................................................................................14
2.3. ELECTRICAL INTERFACES........................................................................................................................16
2.3.1. Diagrams of basic configurations.....................................................................................................16
2.3.2. Control unit..........................................................................................................................................21
2.3.3. EasyConnect Box...............................................................................................................................24
2.4. MECHANICAL INTERFACES ......................................................................................................................30
2.4.1. Control unit..........................................................................................................................................30
2.4.2. EasyConnect Box...............................................................................................................................30
2.4.3. Vision Kit..............................................................................................................................................32
2.4.4. Asycube...............................................................................................................................................34
2.5. ACCESSORIES AND OPTIONAL MODULES .................................................................................................35
2.5.1. Lighting................................................................................................................................................35
2.5.2. Control camera...................................................................................................................................40
2.5.3. Switch for multi-asycube connection...............................................................................................41
2.5.4. Calibration plates................................................................................................................................41
3. TRANSPORTATION, HANDLING AND INSTALLATION ........................................................................43
3.1. PRODUCT PACKAGING,TRANSPORTATION AND HANDLING ......................................................................43
3.2. UNPACKING INSTRUCTIONS.....................................................................................................................43
3.3. INSTALLATION AND STORAGE ENVIRONMENT...........................................................................................43
3.3.1. Installation environment ....................................................................................................................43
3.3.2. Storage environment .........................................................................................................................44
4. MAINTENANCE AND REPAIR.....................................................................................................................45
4.1. SAFETY INSTRUCTIONS ...........................................................................................................................45
4.1.1. General instructions...........................................................................................................................45
4.2. PERSONNEL RESPONSIBLE FOR MAINTENANCE OR REPAIR OPERATIONS ................................................45
4.3. MAINTENANCE.........................................................................................................................................46
4.3.1. Maintenance schedule.......................................................................................................................46

SmartSight
Operating Manual
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Table of Contents
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4.3.2. General maintenance ........................................................................................................................46
4.4. REPAIRS .................................................................................................................................................47
4.5. TECHNICAL SUPPORT .............................................................................................................................48
4.5.1. For a better service … .......................................................................................................................48
4.5.2. Contact.................................................................................................................................................48
REVISION TABLE .......................................................................................................................................................49

SmartSight
Operating Manual
© Copyright Asyril S.A.
Introduction
Version: C
000.100.530 4/50
1. Introduction
1.1. General information
This document is the property of Asyril S.A.; it may not be reproduced, modified or communicated, in
whole or in part, without our prior written authorisation. Asyril S.A. reserves the right to modify any
information contained in this document for reasons related to product improvements without prior
notice. Before using the product, please read this entire document in order to ensure that the product is
used correctly. However, if you encounter difficulties when using the product, do not hesitate to contact
our customer service department.
In this manual, the safety information that must be respected is split into three types: "Danger",
"Important" and "Note". These messages are identified as follows:
DANGER!
Failure to respect this instruction may result in serious physical injury.
DANGER!
This instruction identifies an electrical hazard. Failure to respect this instruction may result in
electrocution or serious physical injury due to an electric shock.
IMPORTANT!
Failure to respect this instruction may result in serious damage to equipment.
NOTE:
The reader's attention is drawn to this point in order to ensure that the product is used correctly.
However, failure to respect this instruction does not pose a danger.
Reference …
For more information on a specific topic, the reader is invited to refer to another manual or another page
of the current manual.
IMPORTANT!
Asyril cannot be held responsible for damage to property or persons caused by the failure to respect
the instructions specified in the "Safety instructions" paragraph. It is the client's responsibility to inform
the personnel concerned.
NOTE:
All dimensions and values are expressed in millimetres (mm) in this manual.

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Introduction
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1.2. Safety instructions
1.2.1. General instructions
DANGER!
Check that the power supplies and other cables are disconnected from the unit before
performing any maintenance operations.
DANGER!
Only qualified personnel (trained by Asyril) are authorised to use this product.
DANGER!
Never unscrew the electric units or protective covers of the system. An electric shock may
cause serious physical injury. Only Asyril SA personnel are authorised to access these parts for
maintenance or repair purposes.
DANGER!
Never disconnect or connect the system cables without being sure that it is switched off.
DANGER!
Modifications to the product are not permitted. Unauthorised modifications could lead to a
malfunction, fire and physical injury, etc.
DANGER!
In the event of a power outage, the product must be stopped. Failure to respect this instruction
may result in the product restarting accidentally.
DANGER!
Do not use the product in an environment in which it may come into contact with water or oil.
1.2.1.1. Disposal
As soon as the product reaches its end of life, please dispose of it as industrial waste.
NOTE:
The product must be disposed of in accordance with the standards, regulations and laws in force.

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Introduction
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1.2.2. Specific instructions
1.2.2.1. Personal Protective Equipment (PPE)
For safety reasons, operators must wear the following safety equipment when using the product:
- Safety goggles when using the Asycube backlight without the diffuser installed. (LED lighting
equivalent to class 1 compared to lasers)
NOTE:
It is the client's responsibility to install visual signs informing of the potential dangers and to provide the
associated protective equipment.
1.3. Warranty information
You will find all warranty information (scope, term, etc.) under the general terms of sale.

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Operating Manual
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Description
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2. Description
2.1. Product overview
SmartSight describes Asyril’s intelligent visual part detection system, ensuring straightforward
integration of any Asycube flexible feeder with any industrial robot brand. It makes the implementation
of high performance flexible feeding system as simple as setting up conventional feeders.
Capable of controlling up to 4 cameras and feeders, SmartSight is able to control the part movements,
ensuring their optimal separation and distribution on the platform. The location of the parts to be picked
is then provided to the robot or industrial controller via Ethernet. The system can be easily programmed
thanks to Asyril’s intuitive user interface.
Figure 2-1: SmartSight: How it works
SmartSight comprises Asyril’s powerful visual part detection and feeder management software installed
on an industrial PC (1) as well as an optimally configured Asycube (2) and vision kit (3) including
camera and objective as well as all necessary cabling (see Figure 2-2 for a general illustration of the
SmartSight content).
The basic configuration contains one camera over one asycube. However the system is built to allow
more complex configurations with several cameras and feeders that can, or not, work independently
and which parameters (recipe) can be saved and loaded on a common basis. Alternative configurations
for functionalities such as control part presence, position in gripper, placing position are available on
demand. Some standard configurations are described in this document (see 2.3.1 Diagrams of basic
configuration).

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Description
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Power
1. Control Unit
5. Frontlight
3. Vision Kit
4. EasyConnect Box
Cabling Kit Camera
Cable frontlight
Cabling kit Asycube
Cabling kit EasyConnectBox
2. Feeder
Figure 2-2: general content of the SmartSight
NOTE:
Software and hardware can only be configured by Asyril.
For further information on wiring the components, see chapter "2.3 Electrical interfaces".
NOTE:
A front light might be necessary depending on the application. This option is described in 2.5.1 and can
be ordered with the SmartSight components. In this documentation diffuse on-axis lighting (doal) always
represents the front light type but it could be replaced by another kind of illumination according specific
application.

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2.2. General characteristics
IMPORTANT!
Never try to use the product outside its specifications. Failure to respect these specifications will
invalidate the product warranty.
SmartSight
Description
Intelligent visual part detection system for any Asycube flexible
feeders
Maximum number of cameras
per control unit
4 (see chapter 2.3.2)1
Maximum number of Asycubes
per control unit
8 (see chapter 2.3.2)1
Type of camera
9 MPx / 5MPx / 1.4MPx
See information in Table 2-2
Field of view
Diagonal of 40mm / 50mm / 80mm / 240 / 530mm
See information given in Table 2-1
Working distance
Short and long distance available
See information given in Table 2-1
Number of lighting devices
1 Backlight illumination integrated on the Asycube
1 additional Front light in option per camera
(more and other lighting devices available on request,
up to 4 in total per camera)
Type of materials detectable
Metal, jewels, ceramics, glass, semiconductors, polymer.
All geometries.
Component position and
orientation detection
X, Y, Rz
Pitch & toss
(subject to conditions)
Noise volume
< 60 dBA (Asycube)
Easy configuration of a new
recipe
Simple recipe changeover and new part programming
Use case
Part localisation and smart feeder management
Control part presence, position in gripper, placing position
1
Restriction may apply on the communication port availability

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2.2.1. Vision specifications
2.2.1.1. Standard Vision Kits
The vision kit contains one camera and the corresponding lens to fulfil a determined field of view and
working distance. The available vision kits are listed in Table 2-1. To choose the optimal vision kit for
your application, the following criteria have to be determined:
- Feeder size
- Detection limit: see Table 2-3 for detailed information. With this value and the parts geometry of
your application the corresponding resolution can be defined and then be related to the image
pixel size equivalence in Table 2-1.
- Working distance: short and long working distances are available depending on the manipulator
and the machine size.
- The field of view is defined as the inner edge of the plate frame. It corresponds to the minimal
area necessary to control an asycube. As consequences, the working distance and image pixel
size values are the minimal ones.
Feeder
Diagonal of
feeder plate
(FoV)
Camera
Field of View
Equivalent
image pixel
size [µm]
Working Distance
[mm]
Focal
length
Hauteur
[mm]
Largeur
[mm]
50
40
5 MPx
30
25
12
Small FoV
380
90
50
9 MPx
46
37
14
400
90
5 MPx
46
38
19
Short
300
50
Long
560
90
1,4 MPx
47
35
34
Short
270
35
Long
560
75
80
80
9 MPx
67
54
20
553
90
5 MPx
67
56
27
Short
420
50
Long
790
90
1,4 MPx
71
53
51
Short
400
35
Long
830
75
240
240
9 MPx
195
157
58
Short
565
35
Long
812
50
5 MPx
195
163
80
Short
580
25
Long
830
35
1,4 MPx
201
150
144
Short
490
16
Long
790
25
530
530
9 MPx
460
371
137
Short
940
25
Long
1330
35
5 MPx
443
371
181
Short
840
16
Long
1330
25
1,4 MPx
496
371
357
Short
940
12
Long
1260
25

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Figure 2-3: Working distance
definition
Table 2-1: available vision kits
Number
of pixels
Sensor size
Pixel size
[µm]
Number of pixels
Height
Width
9 MPx
1”
3,69
3360
2712
5MPx
2/3”
3.45
2448
2050
1.4MPx
1/2"
4.65
1392
1040
Table 2-2: camera specifications
2.2.1.2. Detection limit
In order to define a detection limit associated with your application, two situations must be determined:
- Either you want to locate a precise detail (for example, to check whether a part is present on the
surface of the Asycube and get its position, or to locate a detail (e.g. a hole) on a part, etc.). In
this case, the detail must be greater than 20 pixels in size to achieve quarter pixel localisation
accuracy.
- Or you only want to check the presence or absence of a component without actually locating it,
in this case, a size of 10 pixels is sufficient.
Table 2-3 summarises the minimum size that a part or specific detail must have in order to be able to
locate them or detect them accurately.
Size of part
P [pixels]
P < 20 px
P > 20 px
Size of detail
D [pixels]
D < 10 px
10 px < D < 20 px
D > 20 px
Example
Part localisation
¼ px accuracy
¼ px accuracy
¼ px accuracy
¼ px accuracy
P
P
P
D
P
D
P
D
Working distance

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Detail detection
Detail localisation
¼ px accuracy
Table 2-3: Detection limit
The pixel-millimetre conversion depends on the field of view as well as the resolution of the camera.
This value is resumed in Table 2-1 for each vision kit.
2.2.2. General specifications
2.2.2.1. Control unit
The control unit is delivered with OS and software configured and ready to be used. The Cognex dongle
key, delivered in the package, has to be connected all the time to allow correct function of the system.
Figure 2-4: control unit
Characteristic
Value
Dimensions [mm]
See Figure 2-20
Power supply
24VDC / 75 W
Windows protection
The Control Unit (partition C) is protected with the EWF from
WindowsEmbedded. When enable, the Control Unit can be turned off without
shutdown (No UPS is needed). Any changes on the partition C: will be erased
at the next restart of the pc.
Note that the partition D: is not protected, as recipes must be saved on it. For
this reason, switching off the control unit during, or close after, a recipe saving
operation might corrupt the data.
Backup
The system partition and the data directory of the Control Unit are saved on a
CF card placed inside the control unit. This backup can then be used to restore
as fast as possible the system in case of a system failure (Harddisk failure). A
backup is created at delivery time and can be launched manually at any time.

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2.2.2.2. EasyConnect Box
The EasyConnect Box allows fast and easy connexions of all devices. One EasyConnect Box is
dedicated to each camera and allows driving up to 2 illumination devices and 1 asycube with additional
backlight synchronization.
Figure 2-5: EasyConnect Box
Characteristics
Value
Dimensions [mm] (W x H x L)
170 x 54 x 128
Asycube connexion
1x Data (Ethernet)
1x Power
1x Backlight synchronization
Camera connexion
1x Data (GiGE)
1x Power and I/O
Illumination devices connexion
2x output for external light
1x additional output for an asycube backlight synchronization
Control unit connexion
2x Ethernet to camera and asycube
Power
1x input for all connected device (camera, asycube, lights)
NOTE:
The standard cameras delivered in the SmartSight allow synchronizing up to 2 illumination devices.
Specific camera might synchronize up to 4 lighting systems, but this feature has to be specified at the
order.
2.2.2.3. Cables
All cables to connect the different devices to the EasyConnect Box can be ordered to Asyril.
As the EasyConnect Box might be located either near the asycube/camera module or near the control
unit, different cable lengths are available.
All cables are mounted with connectors on both sides except the power cable of the EasyConnect Box
that is flying leads.
Characteristics
Value
Length
2m, 5m, 7.5m (see table here below)
Ethernet cables
Cat. 6 minimum for camera and control unit
Mechanical
All the cables are NOT adapted for cable carriers (cable tracks).

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Available lengths
2m
5m
7.5m
Cable kit Asycube
x
x
Cable kit Camera
x
x
x
Cable Frontlight
x
x
x
Cable kit EasyConnect Box
x
x
x
NOTE:
No power supply is delivered with the SmartSight: 24VDC has to be connected to each EasyConnect
Box and to the Control Unit (no cable is provided with the control unit but its connector, the cable has to
be screwed on the connector by the integrator).
For further information on wiring the components, see chapter "2.3 Electrical interfaces".
For further information on dimensions, see chapter “2.4 Mechanical interfaces”
2.2.3. Architecture
The logical architecture of the SmartSight contains a “cell” level and a “module” level. The “module”
level allows defining the role of each camera and the feeder associated with it. The “cell” level allows to
group the module parameterization in a common recipe and to start/stop all of them together. Inversely
defining the modules in different cells allows working independently with each of them. Figure 2-6
shows an example of configuration and illustrates the “cell” and “module” levels. The Programming
Guide relates detailed information about addressing each of the levels and components.
Figure 2-6: example of architectures of SmartSight: (in purple) the basic configuration with one
camera/feeder module and (whole image) with two modules feeder/camera and one module
containing a control camera, but separated over two different working cells (see the
Programming Guide for more information about addressing each of the level, but as example in
italic are the corresponding addresses of the components).

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2.3. Electrical interfaces
2.3.1. Diagrams of basic configurations
In the basic configuration, there is one camera on one Asycube. One or two frontlights can be added in
options (to work with the second frontlight, a camera with four IO’s is required).
Cell 1 / Module 1 àa[0]/c[0]/m[0]
Asycube 1
Camera
Ext. Light 1
Customer
machine
EasyConnect Box
RJ45 Comm.
RJ45 Comm.
RJ45 Asycube
RJ45 Camera
Power
Power
Backlight
Power
Power
RJ45 Remote
RJ45 Process
Not provided
Std configuration
Optional
Ext. Light 1
Asycube 530
Power - Asycube 530
Asycube 50/80/240 Asycube 50/80/240
Asycube
50/80/240
CONTROL UNIT
SMARTSIGHT
Figure 2-7: General diagram of basic configuration
The customer provides the 24 VDC supply for the whole system.
The supply and communication cables can be ordered in different lengths depending on how the
machine will be integrated on the customer's premises.
For further information on connector and powering the components, see the chapter “2.3.3 EasyConnect
Box”
NOTE:
Any Ethernet cable connecting a camera or Control unit must be category 6.
IMPORTANT!
- Before the product is powered on, check that your voltage specifications correspond to those of
the product.
- Never disconnect the power cables when the system is in operation. Always switch off the
machine before disconnecting the cables.
IMPORTANT!
Ensure that no production program or saving recipe is in operation when the machine is being stopped.

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2.3.1.1. Double basic configuration
This configuration connects two times the basic one to the same Control Unit. There is two times one
camera on an AsyCube.
Cell 1 / Module 1 àa[0]/c[0]/m[0] Cell 1 / Module 2 àa[0]/c[0]/m[1]
or Cell 2 / Module 1 àa[0]/c[1]/m[0] *
Asycube 1
Camera 1
Ext. Light 1
Customer
machine
EasyConnect Box 1
Asycube 2
Camera 2
Ext. Light 1
EasyConnect Box 2
RJ45 Camera 2
RJ45 Comm.
RJ45 Comm.
RJ45 Asycube 1
RJ45 Camera 1
Power
Power
Backlight
Power
Power
RJ45 Remote
RJ45 Process
Not provided
Std configuration
Optional
Ext. Light 1
Asycube 530
Power - Asycube 530 (1)
Asycube 50/80/240 Asycube 50/80/240
Asycube
50/80/240
Power
RJ45 Comm.
RJ45 Comm.
Power
Power
Backlight
Ext. Light 1
Asycube 50/80/240 Asycube 50/80/240
RJ45 Asycube 2
Asycube
50/80/240
Asycube 530
Power - Asycube 530 (2)
* If the two AsyCubes/Cameras modules are linked to
each other (i.e. in the same station), they are in the
same cell.
Otherwise, if the two AsyCubes/Cameras module are
completely separate, they are in separate cells.
CONTROL UNIT
SMARTSIGHT
Figure 2-8: General diagram of double basic configuration

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2.3.1.2. Triple basic configuration
This configuration connects three times the basic one to the same Control Unit. There is three times
one camera on an Asycube. In this case, all Asycubes are connected on the same Ethernet port via a
switch (see 0).
Cell 1 / Module 2 àa[0]/c[0]/m[1]
or Cell 2 / Module 1 àa[0]/c[1]/m[0] *
or Cell 3 / Module 1 àa[0]/c[2]/m[0] *
Cell 1 / Module 1 àa[0]/c[0]/m[0] Cell 1 / Module 2 àa[0]/c[0]/m[1]
or Cell 2 / Module 1 àa[0]/c[1]/m[0] *
Asycube 1
Camera 1
Ext. Light 1
Customer
machine
EasyConnect Box 1
Asycube 2
Camera 2
Ext. Light 1
EasyConnect Box 2
Asycube 2
Camera 2
Ext. Light 1
EasyConnect Box 2
RJ45 Camera 2
RJ45 Comm.
RJ45 Comm.
RJ45 Asycube 1
RJ45 Camera 1
Power
Power
Backlight
Power
Power
RJ45 Remote
RJ45 Process
Not provided
Std configuration
Optional
Ext. Light 1
Asycube 530
Power - Asycube 530 (1)
Asycube 50/80/240 Asycube 50/80/240
Asycube
50/80/240
CONTROL UNIT
SMARTSIGHT
Power
RJ45 Comm.
RJ45 Comm.
Power
Power
Backlight
Ext. Light 1
Asycube 50/80/240 Asycube 50/80/240
RJ45 Asycube 2
Asycube
50/80/240
Asycube 530
Power - Asycube 530 (2)
* If the two AsyCubes/Cameras modules are linked to
each other (i.e. in the same station), they are in the
same cell.
Otherwise, if the two AsyCubes/Cameras module are
completely separate, they are in separate cells.
RJ45 Comm.
RJ45 Comm.
Power
Power
Backlight
Ext. Light 1
Asycube 50/80/240 Asycube 50/80/240
Asycube 530
Switch
RJ45 Asycubes
RJ45 Asycube 3
Asycube
50/80/240
Power - Asycube 530 (3)
RJ45 Camera 3
Figure 2-9: General diagram of triple basic configuration

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2.3.1.3. Basic configuration and a control camera
This configuration is the basic one and an additional control camera. This camera can be used for:
- Check the presence of the part (i.e. after pick on the Asycube)
- Measure the position of the part in the gripper to be more precise in the place process.
The control camera is not dedicated to measurement or quality inspection.
Cell 1 / Module 1 àa[0]/c[0]/m[0] Cell 1 / Module 2 àa[0]/c[0]/m[1]
or Cell 2 / Module 1 àa[0]/c[1]/m[0] *
Asycube 1
Camera
Ext. Light 1
Customer
machine
EasyConnect Box
Control camera
Ext. Light 1
Ext. Light 1
* If the control camera is used linked to the Asycube
module (i.e. to control the part after pick), they are in
the same cell.
Otherwise, if the control camera is used completely
without link to the Asycube module, they are in his
own cell.
RJ45 Control camera
RJ45 Comm.
RJ45 Comm.
RJ45 Asycube
RJ45 Camera
Power
Power
Backlight
Power
Power
RJ45 Remote
RJ45 Process
Not provided
Std configuration
Optional
Ext. Light 1
Asycube 530
Power - Asycube 530
Asycube 50/80/240 Asycube 50/80/240
Asycube
50/80/240
CONTROL UNIT
SMARTSIGHT
EasyConnect Box
Power
RJ45 Comm.
Power
Figure 2-10: General diagram of basic configuration and a control camera
The module with the Asycube and the module with the control camera are usually used in the same
cell. The control camera can be moved out in another cell if the control process is not linked to the part
dispensed by the Asycube.

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2.3.1.4. Basic configuration with a second Asycube
This configuration corresponds to one camera controlling tow asycubes. The connection corresponds to
the basic case for the camera and the first asycube. The second asycube is connected directly to the
control unit and power supply but its backlight synchronization is connected via the EasyConnect Box.
This case corresponds to a camera looking on two Asycubes or to a camera moving on two Asycubes.
Customer
machine
RJ45 Asycube (1)
RJ45 Camera
Power
Power
RJ45 Remote
RJ45 Process
Not provided
Std configuration
Optional
Asycube 530
Power - Asycube 530 (1)
Asycube
50/80/240
CONTROL UNIT
SMARTSIGHT
RJ45 Asycube (2)
Power - Asycube 530 (2)
Cell 1 / Module 1 àa[0]/c[0]/m[0]
Asycube 1
Camera
Ext. Light 1
EasyConnect Box
Ext. Light 1
Asycube 2
RJ45 Comm.
RJ45 Comm.
Power
Power
Backlight
Ext. Light 1
Asycube 50/80/240 Asycube 50/80/240
Ext. Light 2
Asycube 2 Backlight
Backlight
RJ45 Comm.
Power
Figure 2-11: General diagram of basic configuration with a second Asycube