ATA OACIS-2XC User manual

O A C I S
Open Architecture Control Integrated System
Installation Instruction for OACIS-2XC
Version 01.05
www.atainc.com
[email protected]
All Rights Reserved

2
CONTENTS
I. SAFETY INSTRUCTIONS............................................................................. 4
II. OACIS OVERVIEW....................................................................................... 6
A. Part Names ...................................................................................................................... 6
B. Exterior Dimensions ......................................................................................................... 7
III. OACIS POWER IN and GROUND CONNECTIONS .................................... 8
A. Circuit Diagram ................................................................................................................ 8
B. Wiring Example ................................................................................................................ 8
IV. DIGITAL INPUT CONNECTIONS ................................................................. 9
A. Circuit Diagram ................................................................................................................ 9
B. Wiring Example ..............................................................................................................10
V. DICITAL OUTPUT CONNECTIONS ........................................................... 11
A. Circuit Diagram .............................................................................................................. 11
VI. ANALOG INPUT CONNECTIONS.............................................................. 12
A. Circuit Diagram .............................................................................................................. 12
B. Wiring Example ..............................................................................................................13
VII. SERVO CONNECTIONS............................................................................. 14
A. Wiring Example ..............................................................................................................14
VIII.JUMPER and SELECTION S/W SETTING................................................. 16
A. Jumper Settings ............................................................................................................. 16
B. Selection S/W Settings ..................................................................................................19
IX.CABLE CONNECTIONS............................................................................. 20
A. RS232 Port.....................................................................................................................20
B. Encoder Input Port (Line Driver) ....................................................................................21
X. EtherNet/IP MODULE................................................................................. 22
A. Overview ........................................................................................................................ 22
B. Change EtherNet/IP Module IP Address ....................................................................... 23
XI. ESTOP CIRCUIT......................................................................................... 25
A. ESTOP Circuit Diagram ................................................................................................. 25
B. Wiring Example ..............................................................................................................25
XII. POWER DISSIPATION SPECIFICATIONS ................................................ 26
A. OACIS-2XC : 20 W ........................................................................................................26
B. PANASONIC A5 Motor Drivers......................................................................................26
REVISION .......................................................................................................... 27

3
INSTALLATION AND
MAINTENANCE
INSTRUCTION
WARRANTY
ATA’s exclusive warranty is one year from date of sale by ATA.
ATA shall not be responsible for warranty, repair or other claims regarding
the products that are not properly handled, stored, installed, operated and
maintained per ATA’s instructions.

4
OACIS-2XC / I. SAFETY INSTRUCTIONS
I. SAFETY INSTRUCTIONS
Do not install, operate or maintain the OACIS until you have read through this installation
manual and related servo drive manuals.
In this manual, the safety levels are classified into “WARNING” and “CAUTION” as below.
WARNING
Indicates that incorrect handling may cause hazardous
conditions resulting in death or severe injury.
CAUTION
Indicates that incorrect handling may cause hazardous
conditions resulting in slight injury to personnel or my
cause physical damage to the OACIS.
WARNING
1. Before wiring or inspection, power off and wait for longer than 5 minutes.
And confirm if the voltage level is safe enough. Otherwise, you may get an
electric shock.
2. The person who is working for the OACIS especially to wire, inspect and
operate, should be fully competent to do the work.
3. Operate the Power In with dry hand. Otherwise, you may get an electric
shock.
4. The Cables should not be damaged, stressed or loaded to prevent electric
shock.
5. With all covers closed, do Power-On or Operation to prevent electric shock.
6. Except for Jumper Setting, do not remove any covers. Otherwise, you may
get an electric shock.
7. Ensure the polarity (+, -) is correct. Otherwise, a burst or damage may occur.
8. Connect Frame GND correctly to prevent severe damage.
9. Do not connect Power In to DI terminal block. It causes severe damage.

5
OACIS-2XC / I. SAFETY INSTRUCTIONS
INSTALLATION AND
MAINTENANCE
INSTRUCTION
CAUTION
1. Ensure the proper setting in accordance with external device signal type.
Otherwise, a burst or damage may occur.
2. Connect the terminals correctly to prevent a burst or damage.
3. Proper Circuit Break is to be installed before Power In to prevent damage.
4. Install the OACIS a load-bearing place.
5. Do not put heavy objects on the OACIS.
6. Use the proper cable between OACIS and Servo Drive ATA provided.
7. Leave specified clearances between the OACIS and enclosure walls.
8. Do not drop or impact the OACIS.
9. Environmental Conditions
MIN
MAX
Ambient Temperature for Operation
-10℃
+60℃
Ambient Temperature for Storage
-20℃
+70℃
Ambient Humidity
--
90%RH
Ambience
Free from corrosive gas, flammable
gas, oil mist, dust and dirt

6
OACIS-2XC / II. OACIS OVERVIEW
II. OACIS OVERVIEW
A. Part Names
⚫Ethernet Port: RJ45
⚫RS232 Port: DSUB 9pin
⚫RS422 Port: DSUB 15pin
⚫AXIS CN1: DSUB 25pin
⚫Encoder Input (Line Drive): DSUB 15pin
RS232 PORTS
ENCODER INPUTS (Line Drive)
PROGRAM No. &
STEP No. (ERROR No.)
24VDC POWER IN
2nd AXIS CN1
ETHERNET PORT
-OACIS COM SOFTWARE
INDUSTRIAL NETWORK
ANALOG INPUT (V, mA)
ANALOG INPUT (V)
1st AXIS CN1
MODE COMMAND IN
2nd AXIS DIO
-. 24V
-. 0V
-. HOME
-. POS LIMIT
-. NEG LIMIT
-. BRAKE
-. BRAKE COMMON
1st AXIS DIO
-. 24V
-. 0V
-. HOME
-. POS LIMIT
-. NEG LIMIT
-. BRAKE
-. BRAKE COMMON

7
OACIS-2XC / II. OACIS OVERVIEW
INSTALLATION AND
MAINTENANCE
INSTRUCTION
B. Exterior Dimensions
< MOUNTING DIMENSIONS >
295
90
1581.6
0V
0V
24V
24V
24V DC POWER IN
2XC
335
RS-232
ETHERNET
INDUSTRIAL NETWORK
OACIS
TB# 1
24V (OUT)
TB# 2
SVCN 1
ENC 1 RSCN 1
READY
AI GND 4
RSCN 2
HOME OK
AI GND 3
AI GN D 6
RSCN 3
AI GND 2
AI GN D 5
ENC 2
AI GND 1
PROGRAM No.
TB #4
24V OU TPUT
AXIS 2
TB #5
AXIS 1
SVCN 2
BRAKE C OMMON
BRAKE
NEG . LIMIT
MOD E C OMMAND IN
PO S. LIMIT
HOME
FG
TB #3
0V
SERVO EN.
SERVO OK
PRO G. HOME OK
ANA LOG INPUT 4
FG
RES ET ALM
ANA LOG INPUT 3
ANA LOG INPUT 6
TAR E TQ.
ANA LOG IN 1~4 [V]
ANA LOG INPUT 2
STEP No.
ANA LOG INPUT 5
ANA LOG INPUT 1
MODE STAT US OUT
ANA LOG IN 5~ 6 [V,mA]
E-STOP
ERROR
TB #6
CW EN.
CCW EN.
ENCODER
INPUT
15
7.25
60
20
15
< BOTTOM VIEW >
15
315
M4 (Ground) 25
60
4- 11.5
20 4-5.5
4- 6.5
45
15
4-6.5
7.25

8
OACIS-2XC / III. OACIS POWER IN AND GROUND CONNECTIONS
III. OACIS POWER IN and GROUND CONNECTIONS
: TB#5
A. Circuit Diagram
B. Wiring Example
⚫It is recommended to use proper Circuit Break per the application.
⚫OACIS itself requires minimum 0.6A (without any connections). It requires more current
consumption depending on the application.
⚫It is recommended to separate Power-In Connection from frequent Turn On and Off circuit
like Light Curtain.
EXT. LED
+24VDC INPUT
FUSE (3A)
-24VDC INPUT
TVS
+24V
-24VDC INPUT
1.64kΩ
+24VDC INPUT
GND
OACIS
MODE COMMAND IN
TB #5
24V OUTPUT
0V
E-STOP
24V DC POWER IN
0V
24V
TB #4
CB-1P3A*
DC COMMON
24V
+24VDC

9
OACIS-2XC / IV. DIGITAL INPUT CONNECTIONS
INSTALLATION AND
MAINTENANCE
INSTRUCTION
IV. DIGITAL INPUT CONNECTIONS
: TB#3 / TB#6 HOME, POS LIMIT, NEG LIMIT
A. Circuit Diagram
⚫See the “Chapter VIII” regarding how to set PNP or NPN
⚫Min. 3.5mA @24VDC is required to switch each channel.
⚫ Min. 20VDC is required.
⚫ Max. 30VDC is allowed.
⚫ Over Voltage input may cause severe damage to OACIS
+24V
GND
EXTERNAL DEVICE OACIS
GND
EXTERNAL DEVICE
+24V
< NPN TYPE INPUT JUMPER SETTING >
INPUT SIGNAL
OACIS
GND
< PNP TYPE INPUT JUMPER SETTING >
INPUT SIGNAL
+24V
+5V+5V
GND
+5V
+24V
GND
GND
+24V
+24V
6.8kΩ
INPUT
GND COMMON
+24V COMMON
INPUT SIGNAL
EXT. LED
430Ω

10
OACIS-2XC / IV. DIGITAL INPUT CONNECTIONS
B. Wiring Example
⚫ “24V” channel of Digital Input Terminal Block is “Output”. Do not connect 24V Power
Input to this channel. It will cause severe damage of OACIS.
OACIS
ANALOG INPUT 6
0V
PROX. SENSOR
24V (OUT)
24V DC POWER IN
RESET ALM
AI GND 5
AXIS 1
CW EN.
ANALOG IN 5~6 [V,mA]
SVCN 1
24V
0V
POS. LIMIT
BRAKE
TB #3
SVCN 2
ANALOG INPUT 5
FG
24V
TARE TQ.
SERVO OK
AI GND 6
TB #2
0V
HOME
NEG. LIMIT
TB #6
BRAKE COMMON
TB #5
AXIS 2
CCW EN.
SERVO EN.
DC COMMON+24VDC

11
OACIS-2XC / V. DIGITAL OUTPUT CONNECTIONS
INSTALLATION AND
MAINTENANCE
INSTRUCTION
V. DIGITAL OUTPUT CONNECTIONS
: TB#3 / TB#6 BRAKE
A. Circuit Diagram
⚫OACIS provides “TR” type Digital Output Channel.\
⚫Max Allowable Voltage between ‘Output’ and ‘COMMON’ : 30A
⚫Max Allowable Current between ‘OUTPUT’ and ‘COMMON’ : 300mA
⚫ Over voltage input may cause severe damage to OACIS.
+5V
EXT. LED
COMMON
+5V
OUTPUT SIGNAL
680Ω 430Ω
OUTPUT

12
OACIS-2XC / VI. ANALOG INPUT CONNECTIONS
VI. ANALOG INPUT CONNECTIONS
: TB#1 / TB#2
A. Circuit Diagram
⚫CURRENT type Input Setting
⚫VOLTAGE type Input Setting
L.P.F
Fc=5kHz
100kΩ
Pi-Filter
100kΩ
Chassis
+15V
Al GND
333Ω
1000pF SELECT S/W
+15V
ANALOG IN
(4~20mA)
Pi-Filter
1000pF SELECT S/W
+15V
ANALOG IN
(±10V)
333Ω
100kΩ
Chassis
+15V
Al GND
100kΩ
L.P.F
Fc=5kHz

13
OACIS-2XC / VI. ANALOG INPUT CONNECTIONS
INSTALLATION AND
MAINTENANCE
INSTRUCTION
B. Wiring Example
⚫Each Analog Input Channel has its own GND terminal.
⚫Each Analog Input Channel is reading the signal as differential mode.
⚫Signal Type Selection Switch needs to be set properly per the input signal type.
➢See the “Chapter VIII” regarding how to set AI signal type.
⚫Allowable Signal Range:
➢With Voltage Input Setting: -15V ~ +15V
➢With Current Input Setting: -30mA ~ +30mA
⚫ OACIS is cutting off the overflowed signal (+/-10V or 4~20mA).
⚫ Over current or voltage input may cause severe damage to OACIS.
⚫ It should be wired to the OACIS Analog Input Channel directly not through any other
Terminal Blocks.
⚫ The power cable and AMP cable should be separated each other. And shield wires in AMP
signal cables should be connected to OACIS chassis ground directly to reduce noise levels.
AI GND 5
ANALOG IN 1~4 [V]
ANALOG INPUT 1
TB# 2
+
ANALOG INPUT 3
VOLTAGE TYPE
SENSOR
V
OACIS
AI GND 6
TB# 1
ANALOG INPUT 2 -
ANALOG INPUT 4
ANALOG INPUT 6
A
-
AI GND 1
AI GND 3
FG
ANALOG INPUT 5
FG
AI GND 2
ANALOG IN 5~6 [V,mA]
AI GND 4
+
CURRENT TYPE
SENSOR
ANALOG INPUT 5
TB# 2
ANALOG INPUT 6
FG
AI GND 6
ANALOG IN 5~6 [V, mA]
AI GND 5
AI GND 1
OUT +
0VDC
ANALOG INPUT 1
FG
OUT -
+24VDC
OACIS-2XC
AMP CBL
ANALOG IN 1~4 [V]
SGA
TB# 1
POWER CBL

14
OACIS-2XC / VII. SERVO CONNECTIONS
VII. SERVO CONNECTIONS
A. Wiring Example
⚫This wiring example is reference only.
⚫ Max Allowable Voltage between ‘BRAKE’ and ‘COMMON’: 30V
⚫ Max Allowable Current between ‘BRAKE’ and ‘COMMON’: 300mA
⚫Different Servo Motor requires different circuit. (Consult [email protected])
⚫You can find detailed wiring example at the www.atainc.com
⚫PANASONIC A5 Servo is default for OACIS.
⚫OMRON, LS and Mitsubishi servo system is an option.
⚫ If the noise signal levels are high due to the unexpected electric interference, it can work
to clamp a ferrite with U, V and W wires together.
B2
L3
V
MOTOR GND
CB
CB
ENCODER CABLE (CN2)
L1
0V
SERVO DRIVE
A1
B1
+24V
300MM OR MORE
A2
L2
CN1
(X4)
W
POWER CABLE
+24 VDC
24V
0V
OACIS-2XC
CN2
(X6)
CR
THREE PHASE
380V ±10%
DIRECT CURRENT
24V ±10%
L1
U
CHASSIS GND
SIGNAL CABLE (CN1)
M
B
E
0V
+24V
NOISE FILTER
L3
0 VDC
OACIS
MO DE STA TUSOUT
AN A L OG IN 1~4[V]
SER VO E N.
AXIS 1AXIS 2
PRO GR AM No. STE P No.
T B #6
T B #3
MODE COMM AND IN
ENCODER
INPUT
R S-232
E-S TOP
TA RE TQ.
RES ET ALM
SER VO OK
CW EN.
CC W EN.
AN A L OG IN 5~6[V,mA]
24 V OUTPUT
AN A L OG INPUT1
AI GND 1
AN A L OG INPUT2
AI GND 2
AN A L OG INPUT3
AI GND 3
AN A L OG INPUT4
AI GND 4
FG
AN A L OG INPUT5
AI GND 5
AN A L OG INPUT6
AI GND 6
FG
HOME OK
PR OG . HOMEOK
READY
ERR OR
0V
24V (OUT)
HOME
BRAKE
BRA KE COMMON
SVC N 2 T B #5 T B #4 ENC 2 R SCN 3 R SCN 2
R SCN 1
ENC 1
SVC N 1 T B# 2 T B# 1 IND U STRIAL NETWORK ETHERNET
2XC
24 V D C POWERIN
24V
24V
0V
0V
NE G. L IMIT
PO S . LIMIT
SERVO MOTOR
L2

15
OACIS-2XC / VII. SERVO CONNECTIONS
INSTALLATION AND
MAINTENANCE
INSTRUCTION
⚫ Keep the encoder cable away from the power cable wiring by 300 mm or more. Do not
guide the encoder cable through the same duct as the power cable, nor bind them together.
⚫There are two ground terminals provided on the driver. One of them must be connected to
the ground terminal of the control panel and the other is for the motor ground.
⚫ The ground terminal must not be shared with other equipment.
⚫ Overall pay particular attention to miswiring especially in power input and motor output,
ground or loose connection.
⚫Contact ATAinc for more details.
* If you need, clamp a ferrite with U, V and W wires together.
+24VDC
FERRITE
V
SERVO DRIVE
W
POWER CABLE SERVO MOTOR
U
0VDC B
M

16
OACIS-2XC / VIII. JUMPER AND SELECTION S/W SETTING
VIII.JUMPER and SELECTION S/W SETTING
A. Jumper Settings
JP#1
JP#2
JP#3
JP#4
JP#5

17
OACIS-2XC / VIII. JUMPER AND SELECTION S/W SETTING
INSTALLATION AND
MAINTENANCE
INSTRUCTION
⚫JP#1: Mode Command In (TB#4) Digital Input Signal Type
➢One Jumper is to be used to set all Mode Command In Channels.
⚫JP#2: AXIS1 CN1 Cable DI/O Signal Type
➢It is to be used to set DO signal type in CN1 Cable. If the servo drive is using PNP type signal,
it should be set as “24V” else if the signal is NPN, it should be “GND”.
➢Default OACIS DI in CN1 is set as NPN (SINK)
⚫JP#3: AXIS1 (TB#3) Home, Positive Limit and Negative Limit Sensors Signal Type
➢One Jumper is to be used to set all Channels.
PNP
NPN
For SINK I/O Interface / NPN
OACIS Output : 0VDC or Open
GND
For SOURCE I/O Interface / PNP
OACIS Output : 24VDC or Open
24V
PNP
NPN

18
OACIS-2XC / VIII. JUMPER AND SELECTION S/W SETTING
⚫JP#4: AXIS2 CN1 Cable DI/O Signal Type
➢It is to be used to set DO signal type in CN1 Cable. If the servo drive is using PNP type signal,
it should be set as “24V” else if the signal is NPN, it should be “GND”.
➢`Default OACIS DI in CN1 is set as NPN (SINK)
⚫JP#5: AXIS2 (TB#6) Home, Positive Limit and Negative Limit Sensors Signal Type
➢One Jumper is to be used to set all Channels.
For SINK I/O Interface / NPN
OACIS Output : 0VDC or Open
GND
For SOURCE I/O Interface / PNP
OACIS Output : 24VDC or Open
24V
PNP
NPN

19
OACIS-2XC / VIII. JUMPER AND SELECTION S/W SETTING
INSTALLATION AND
MAINTENANCE
INSTRUCTION
B. Selection S/W Settings
⚫Analog Input Signal Type Selection Switch Settings
⚫S/W #1 : AI #5
⚫S/W #2 : AI #6
⚫Default Setting: +/-10V
OACIS MAIN BOARD
ANALOG
SIGNAL
TYPE
SETTING
4~20mA
+/- 10V
AI #5
AI #6

20
OACIS-2XC / IX. CABLE CONNECTIONS
IX. CABLE CONNECTIONS
A. RS232 Port
⚫Port Type: DSUB 9pin Male Connector
⚫Pin Assignment
PIN No.
PIN ASSIGNMENT
PIN No.
PIN ASSIGNMENT
1
No Connection
6
No Connection
2
RXD (OACIS IN)
7
No Connection
3
TXD (OACIS OUT)
8
No Connection
4
No Connection
9
Shield
5
GND
Only Pin #2, #3 and #5 need to be connected properly. Connection of other pins(#1, #4, #6, #7
and #8) is not allowed.
⚫Enable Ports by Mode
Mode
Serial Communication
RSCN 1
RSCN 2
RSCN 3
Normal 1)
O
O
O
X
Firmware 2)
X
MAIN CPU
X
CTRL CPU
If OACIS is in firmware mode, OACIS will not run.
1) See the Manual “How to Config → APPENDIX #1”
2) See the Manual “MISC → How to Update Firmware”
Pin#1
Pin#5
Pin#6
Pin#9