ATD Tools ATD-5165 User manual

ATD-5165
18PC Rear Disc Caliper Tool Set
Read this manual before using this tool and its accessories. Failure to
do so can result in serious injury. SAVE THIS MANUAL.
WARNINGS
•This product is not a toy. Keep it out of reach of children.
•Use the correct adapter for the vehicle. The correct adapter will do the job better and safer at the
rate for which it was designed. Do not modify this tool or its components or use it for a purpose for
which it is not intended.
•Check for misalignment or binding of moving parts, breakage of parts and any other condition that
may affect the product’s operation. If damaged, have the product repaired or replaced before use.
•Use this tool and its accessories in accordance with these instructions and in the manner intended,
taking into account the working conditions and the work to be performed. Use of this tool for
operations different from those intended could result in a hazardous situation.
Operating instructions
Read the ENTIRE WARNING section at the beginning of this manual before using this

tool or its accessories.
•This service kit will work with most model vehicles. See the parts list for a description of which
components will work with your make and model.
•Read the vehicle owner’s manual to determine which Disc and Thrust Bolt to use.
•Raise and safely secure vehicle.
•Remove the wheel and brake caliper.
•Remove the worn brake pads and hardware.
•Service the caliper according to the vehicle manufacturer’s instructions.
•Move the T-handle of the Thrust Bolt to one side and slide the plate over the T-handle then down
the Thrust Bolt, until it rests on the shoulder of the bottom of the Thrust Bolt. Apply the correct Disc
to the two pegs on the bottom of the Thrust Bolt (the magnet will hold it in place).
•According to the vehicle manufactures instructions, screw the piston into the caliper.
•Reassemble caliper, brake pads and wheels.
Note: Test the brakes thoroughly before use.
•Clean and store the service kit indoors out of children’s reach.

Work Area Safety
•Keep children and bystanders away while operating. Distractions can cause you to lose control.
•Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Personal Safety
•Wear ANSI-approved safety goggles, NIOSH-approved dust mask/respirator, and heavy-duty
work gloves during use and service.
•Stay alert and use common sense when operating. Do not use when tired or under influence of
drugs, alcohol or medication.
•Do not overreach. Keep proper footing and balance at all times. This enables better control in
unexpected situations.
•Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
Maintenance and Servicing
Damaged tools and accessories can fail, causing personal injury. Do not use a damaged product.
•Before each use, inspect the condition of the tool and it’s accessories. Check for misalignment or
binding of moving parts, cracked or broken parts, and any other condition that may affect its safe
operation.
•After use, clean external surfaces of the product with clean, moist cloth.
Note: The warnings, precautions and instructions discussed in this instruction manual cannot cover all
possible conditions and situations that may occur. It must be understood by the operator that common
sense and caution are factors which cannot be built into this product, but must be supplied by the
operator.