ATEQ F620 User manual

QUICK START
ATEQ F620
Version 1.0
(Photo no contractual)
Reference: MR-28300A-U

REVISIONS OF THE ATEQ F620 USER MANUAL
Due to continuing improvements, the information contained in this user manual, the features and design of
this device are subject to be changed without prior notice.
Edition/Revision Reference Date
Week/Year Chapters up dating
First edition MR-28300A-U 46/2012 -----

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Quick start manual
TABLE OF CONTENTS
TABLE OF CONTENTS..................................................................................................1
PREAMBULE..................................................................................................................2
1. DEFINITION OF THE ATEQ F620 ......................................................................................................2
2. MEASUREMENT CHARACTERISTICS..............................................................................................2
3. THE MAIN TYPES OF MEASUREMENT............................................................................................3
4. THE THREE TYPES OF TEST ............................................................................................................3
5. MEASUREMENT CYCLE ....................................................................................................................3
INSTALLATION ..............................................................................................................4
1. APPEARANCE OF THE ATEQ F5200................................................................................................4
2. ELECTRICS CONNECTORS ..............................................................................................................5
3. PNEUMATIC SUPPLY.........................................................................................................................9
4. PNEUMATIC CONNECTORS ...........................................................................................................10
USER INTERFACES.....................................................................................................11
1. CYCLE KEYS ....................................................................................................................................11
2. TOUCHES DE NAVIGATION ............................................................................................................11
STARTING UP AND ADJUSTMENTS..........................................................................13
1. TEST MENU.......................................................................................................................................13
2. MAIN MENU.......................................................................................................................................13
3. PROGRAMMES MANAGEMENT .....................................................................................................14
4. PARAMETERS ..................................................................................................................................15
5. START AND STOP MEASUREMENT CYCLE .................................................................................16
6. FUNCTIONS ......................................................................................................................................17
OTHERS MENUS..........................................................................................................18
1. SPECIAL CYCLES ............................................................................................................................18
2. MENU CONFIGURATION .................................................................................................................19
3. SERVICE MENU MAINTENANCE ....................................................................................................20
4. RESULTS MENU ...............................................................................................................................20
5. USB MENU ........................................................................................................................................20
ACCESSORIES AND CHARACTERISTICS.................................................................21
1. ACCESSORIES PROVIDED .............................................................................................................21
2. ACCESSORIES IN OPTION..............................................................................................................21
3. TECHNICAL CHARACTERISTIC OF THE F620 ..............................................................................22
ERRORS AND FAULTS ...............................................................................................23
1. ERROR MESSAGES .........................................................................................................................23
2. IN CASE OF OPERATION DOUBT ..................................................................................................23
INDEX ...........................................................................................................................24
Due to continuing improvements, the information contained in this user manual,
the features and design of this device are subject to be changed without prior
notice.

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PREAMBULE
1. DEFINITION OF THE ATEQ F620
The ATEQ F620 is a compact air/air
leak detector used to test the air-
tightness of parts. The method used
is based on the measurement of a
small variation or drop in differential
pressure between the test and
reference parts, when both are filled
to an identical pressure.
TEST
PART
REFERENCE
PART
DIFFERENTIAL
SENSOR
PIEZO
SENSOR
TEST
PRESSURE
2. MEASUREMENT CHARACTERISTICS
2.1. PRESSURE DROP MEASUREMENT
RANGE ACCURACY RESOLUTION
Maximum
0 – 50 Pa +/- (2,5% of the pressure + 1 Pa) 0,01 Pa
0 – 500 Pa +/- (2,5% of the pressure + 1 Pa) 0,1 Pa
0 – 5000 Pa +/- (2,5% of the pressure + 10 Pa) 1 Pa
2.2. TEST PRESSURE MEASUREMENT
RANGE ACCURACY RESOLUTION
Maximum
F.S. = 75 mbar* +/- (1,5% of the pressure+ 0,2 hPa) 0,1 % F.S.
F.S. < 0,3 bar +/- (1,5% of the pressure + 1 hPa) 0,1 % F.S.
0,3 ≤F.S. ≤1 bar +/- (1,5% of the pressure + 3 hPa) 0,1 % F.S.
1 < F.S. ≤5 bar +/- (1,5% of the pressure + 7.5 hPa) 0,1 % F.S.
5 < F.S. ≤10 bar +/- (1,5% of the pressure + 15 hPa) 0,1 % F.S.
10 < F.S. ≤20 bar +/- (1,5% of the pressure + 30 hPa) 0,1 % F.S.
* Specific (relative)
F.S. = Full scale.

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3. THE MAIN TYPES OF MEASUREMENT
Direct measurement, indirect measurement and sealed component measurement.
These three methods apply to measurements taken both under pressure and in vacuum
conditions.
The configuration is determined by the application and must be carried out prior to the
use of the instrument.
4. THE THREE TYPES OF TEST
Test with reference: measurement of a pressure
variation between a test part and a reference part.
TEST
PART
REFERENCE
PART
DIFFERENTIAL
SENSOR
Test without reference: measurement of a
variation in pressure between a test part and a
sealing connector on the reference side.
TEST
PART
CAP
DIFFERENTIAL
SENSOR
Test with central zero: test of two parts at the
same time. One part is connected to the test side
and the other to the reference side.
TEST
PART
DIFFERENTIAL
SENSOR
TEST
PART
5. MEASUREMENT CYCLE
FILL STABILIZATION TEST DUMPWAIT
The measurement cycle consists of 5 phases:
1 2 3 4 5
Start Coupling
time Fill time Stabilization time
Test
time
Dump
time
Cycle
end

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INSTALLATION
1. APPEARANCE OF THE ATEQ F5200
1.1. FRONT FACE
1.2. REAR SIDE

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2. ELECTRICS CONNECTORS
2.1. SUPPLY THE DEVICE WITH 24 VDC
Two means are available to supply the device following its configuration.
Connect the power supply fitted with the device. This option is not
possible if the connector is used for the Fieldbus network.
Connect by using the following mean:
¾24 V DC on the pins 2 or 4.
¾0 V on the pin 16.
See the paragraph 2.10 "J8 connector I/O all or nothing".
2.2. POWER SUPPLY WITH 100 /240 VAC AND ON/OFF SWITCH (OPTION)
Supply the ATEQ F620 with the built in power supply, with a voltage
between 100 and 240 V AC.
I: ON / O: OFF.
2.3. USB CONNECTOR (FRONT FACE)
Allows the connection of miscellaneous compatibles
USB devices. The connectors are located under the
rubber cover.
USB connector to plug a PC.
USB connector to plug an UBS
memory key or a remote control.
The USB connector rubber cover can
be slightly deviated to the front for easy
access to connectors.

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2.4. J1 CONNECTOR DEVICENET INPUT OR ANALOGUE OUTPUTS (OPTION)
2.4.1. Devicenet Input (option)
2 1
4
3
5
To connect to others ATEQ devices (M12 male connector).
2.4.2. Analogue outputs (option)
Connection for analogue outputs.
2 1
4
3
5
¾Pin 1: sensor 1 (plus).
¾Pin 2: sensor 1 (minus).
¾Pin 3: sensor 2 (plus).
¾Pin 4: sensor 2 (minus).
2.5. J2 CONNECTOR DEVICENET OUTPUT (OPTION)
2
1
4 3
5
To connect to others ATEQ devices (M12 female connector).
2.6. J3 RS232 CONNECTOR PRINTER OR PROFIBUS /MODBUS
2.6.1. Connector in RS232 mode
1
5
96
RS232: SubD 9 points male connector.
To plug a printer, a bar code reader, a
PC, a save module.
Pin 1 Not used Pin 4 Not used Pin 7 RTS request to send
Pin 2 RXD data input Pin 5 Earth/Ground Pin 8 CTS clear to send
Pin 3 TXD data output Pin 6 Not used Pin 9 Not used
2.6.1. 1) Examples of RS232 cables
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
ATEQ Use
r
9 pin SubD
connector
9 pin SubD
connector
RX
TX
GND
RTS
CTS
RX
T
X
GND
RTS
CTS
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
A
TEQ User
25
9 pin SubD
connector
25 pin SubD
connector
RX
TX
GND
RTS
CTS
RX
T
X
GND
RTS
CTS

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2.6.2. Profibus mode connector
1
5
96
Profibus: SubD 9 points female
connector.
2.7. J4 ETHERNET/IP OR USB CONNECTOR (OPTION)
2.7.1. Ethernet/IP
Ethernet connector for connecting the device into an
Ethernet network (TCP / IP protocol).
The additional USB connector allows to plug the remote control.
2.8. CONNECTEUR J5 ETHERNET (OPTION)
Ethernet connector for connecting the device into an
Ethernet network (TCP / IP protocol).
2.9. J6 CONNECTOR OUTPUT CODES /ANALOGUE
1 2 3 4 5 6 7 8 9 10111213141516
Output codes / analogue
outputs / temperature sensor.
Pin 1 COMMUN (Outputs 1, 2, 3) + 24 V DC
Pin 2 Output n°1, open collector
Pin 3 Output n°2, open collector
Pin 4 Output n°3, open collector
Pin 5 COMMON (Outputs 4, 5, 6) + 24 V DC
Pin 6 Output n°4, open collector
Pin 7 Output n°5, open collector
Pin 8 Output n°6, open collector
Output
codes
24V DC
100mA Max
Pin 9 Input 0 (NPN or PNP)*
Pin 10 Input 1 (NPN or PNP)*
Pin 11 Input 2 (NPN or PNP)*
Pin 12 Input 3 (NPN or PNP)*
Inputs
Pin 13 Input 4 (NPN or PNP)*
Pin 14 Ground
Pin 15 Input 5 (NPN or PNP)*
Pin 16 Ground
Analogue
outputs
24 V DC
8
7
6
5
4
3
2
1
0,1 A max
Charge / Load
Obligatory
diode for an
inductive load.
* Inputs NPN or PNP following the strap position on the board.

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2.10. J8 CONNECTOR I/O ALL OR NOTHING
1 2 3 4 5 6 7 8 9 10111213141516
Inputs / Outputs All or
Nothing.
Pin Standard Mode Compact Mode
1 Input 1 RAZ Input 1 RAZ
2 Common (+ 24 V) Common (+ 24 V)
3 Input 2 START Input 2 START
4 Common (+ 24 V) Common (+ 24 V)
5 Input 3 Program selection Input 3 Program selection
6 Input 4 Program selection Input 4 Program selection
7 Input 5 Program selection Input 5 Program selection
8 Input 6 Program selection Input 6 Program selection
9 Input 7 Program selection Input 7 Program selection
Inputs
(Activation by
24 V DC)
Common
+ 24 V = 0,3 A
maximum
10 Floating common output Floating common output
11 Output 1 Pass part Output 1Pass part cycle 1
12 Output 2 Fail Test part Output 2 Fail part cycle 1 + Alarm
13 Output 3 Fail reference part Output 3 Pass part cycle 2
14 Output 4 Alarm Output 4 Fail part cycle 2 + Alarm
15 Output 5 End of cycle Output 5 End of cycle
16 0 V 0 V
Outputs dry
contacts
60V AC / DC Max
200mA Max
The compact mode is a software function which is activated in the CONFIGURATION /
CHANGE I/O / OUTPUT menu.
2.11. J9 CONNECTOR (OPTION)
The J8 connector is an extension (option) to be able to select 128
programs.
Pin Standard Mode Compact Mode
1 Input 8 Program selection Input 8 Program selection
33 to 64.
2 Input 9 Program selection Input 9 Program selection
65 to 128
Inputs
(Activation by
24 V DC)
Common
+ 24 V = 0,3 A
maximum