ATI Technologies 9150-CDB-8-11-ATC User manual

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
2
Foreword
CAUTION: This manual describes the function, application, and safety considerations of this
product. This manual must be read and understood before any attempt is made to install or
operate this product. Failure to do so may result in personnel injury and/or damage to equipment.
Information contained in this document is the property of ATI Industrial Automation, Inc (ATI) and shall not be
reproduced in whole or in part without prior written approval of ATI. The information herein is subject to change without
notice. This manual is periodically revised to reect and incorporate changes made to the product.
The information contained herein is condential and reserved exclusively for the customers and authorized agents of ATI
Industrial Automation and may not be divulged to any third party without prior written consent from ATI. No warranty
including implied warranties is made with regard to accuracy of this document or tness of this device for a particular
application. ATI Industrial Automation shall not be liable for any errors contained in this document or for any incidental
or consequential damages caused thereby. ATI Industrial Automation also reserves the right to make changes to this
manual at any time without prior notice.
ATI assumes no responsibility for any errors or omissions in this document.
©Copyright (2019) by ATI Industrial Automation. All rights reserved.
How to Reach Us
Sale, Service and Information about ATI products:
ATI Industrial Automation
1031 Goodworth Drive
Apex, NC 27539 USA
www.ati‑ia.com
Tel: +1.919.772.0115
Fax: +1.919.772.8259
Application Engineering
Tel: +1.919.772.0115
Fax: +1.919.772.8259
E‑mail: applicationsengineers@ati‑ia.com

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com
3
Table of Contents
Foreword.......................................................................................................................................... 2
Glossary........................................................................................................................................... 5
1. Safety......................................................................................................................................... 6
1.1 ExplanationofNotications.........................................................................................................6
1.2 General Safety Guidelines............................................................................................................6
1.3 Safety Precautions........................................................................................................................7
2. Product Overview..................................................................................................................... 8
2.1 ATC Collet System ........................................................................................................................9
2.2 Tool Stand......................................................................................................................................9
2.3 Technical Description ...................................................................................................................9
2.3.1 Environmental Limitations..................................................................................................9
2.3.2 Compliance Unit Performance .........................................................................................10
3. Installation of the Compliance Device...................................................................................11
3.1 Transportation and Protection during Transportation............................................................. 11
3.2 Inspection of Condition When Delivered.................................................................................. 11
3.3 Unpacking and Handling............................................................................................................ 11
3.4 Storage and Preventive Maintenance during Storage............................................................. 11
3.5 Axial Mounting Installation.........................................................................................................12
3.6 ATC Tool Stand Installation........................................................................................................12
3.7 Pneumatics..................................................................................................................................13
4. Operation ................................................................................................................................ 14
4.1 Working Environment.................................................................................................................14
4.2 Normal Operation........................................................................................................................15
4.3 Programming for ATC Tool Stand..............................................................................................16
4.4 Installing the Customer Supplied Blade Holder in the Manual Collet....................................17
4.5 Removing the Customer Supplied Blade Holder in the Manual Collet ..................................18
4.6 Locking and Unlocking Single Axis Compliance.....................................................................19
5. Preventive Maintenance ........................................................................................................ 20
5.1 Pneumatics..................................................................................................................................20
5.2 Lubrication...................................................................................................................................20
5.3 Blade Inspection..........................................................................................................................20

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com
4
6. Troubleshooting and Service Procedures ........................................................................... 21
6.1 Troubleshooting..........................................................................................................................21
6.2 Service Procedures.....................................................................................................................22
6.2.1 Replacement of Bit Holders in ATC Tool Stand................................................................22
7. Serviceable Parts ................................................................................................................... 23
8. Specications ......................................................................................................................... 23
9. Drawings ................................................................................................................................. 24
9.1 9630-50-CDB-8-11-ATC................................................................................................................24
9.2 9630-50-CDB-8-11-000.................................................................................................................28
9.3 9630-50-CDB-PNEUMATIC..........................................................................................................30
10. Terms and Conditions............................................................................................................ 32

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
5
Glossary
Term Denition
AC Axially Compliant.
Air Filter Device for removing contamination from air supply lines. Typically refers to removal of
particulates.
ATC Auto Tool Changer
Blade Cutting tool used to remove burrs from the work piece.
Burr Any unwanted, raised protrusion on the work piece.
CDB Compliant Deburring Blade
Coalescing Filter Device designed to remove liquid aerosols from the supply air lines.
Collet Gripping device used to hold cutting tools in the spindle.
Compliance The ability of the spindle to passively move in response to protrusions on or
deviations of the work piece.
Deburr To remove the burrs from (a piece of machined work).
Positive Stop The tool has contacted a physical limitation and can no longer move.
RC Radially Compliant.
Rear Housing Rear cover to the main housing. This body includes a connection port for the
compliance air supply.
Regulator Device used to set and control the supplied air pressure to lower acceptable levels.
Solenoid Valve Electrically controlled device for switching air supplies on and off.
Tool Stand Storage location for tools while not in use.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
6
1. Safety
The safety section describes general safety guidelines to be followed with this product, explanations of the
notications found in this manual, and safety precautions that apply to the product. More specic notications are
imbedded within the sections of the manual where they apply.
1.1 ExplanationofNotications
The following notications are specic to the product(s) covered by this manual. It is expected that the user
heed all notications from the robot manufacturer and/or the manufacturers of other components used in the
installation.
DANGER: Notication of information or instructions that if not followed will result in
death or serious injury. The notication provides information about the nature of the
hazardous situation, the consequences of not avoiding the hazard, and the method for
avoiding the situation.
WARNING: Notication of information or instructions that if not followed could result
in death or serious injury. The notication provides information about the nature of the
hazardous situation, the consequences of not avoiding the hazard, and the method for
avoiding the situation.
CAUTION: Notication of information or instructions that if not followed could result
in moderate injury or will cause damage to equipment. The notication provides
information about the nature of the hazardous situation, the consequences of not
avoiding the hazard, and the method for avoiding the situation.
NOTICE: Notication of specic information or instructions about maintaining, operating,
installing, or setting up the product that if not followed could result in damage to equipment. The
notication can emphasize, but is not limited to: specic grease types, best operating practices,
and maintenance tips.
1.2 General Safety Guidelines
Prior to purchase, installation, and operation of the CDB, the customer should rst read and understand the
operating procedures and information described in this manual. Never use the CDB tool for any purposes,
or in any ways, not explicitly described in this manual. Follow installation instructions and pneumatic
connections as described in this manual.
All pneumatic ttings and tubing must be capable of withstanding the repetitive motions of the application
without failing. The routing of pneumatic lines must minimize the possibility of stress/strain, kinking,
rupture, etc. Failure of critical pneumatic lines to function properly may result in equipment damage.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
7
1.3 Safety Precautions
WARNING: Never operate the CDB tool without wearing eye protection. Flying debris
can cause injury. Always use eye protection while working in the neighborhood of the
CDB tool.
CAUTION: Do not use spare parts other than original ATI spare parts except for
consumables. Use of spare parts not supplied by ATI can damage equipment and void
the warranty. Always use original ATI serviceable parts.
CAUTION: Never be present near the CDB tool while it is in operation. Flying debris
can cause injury. If it is necessary to approach the CDB tool while in motion, stand
behind appropriate clear guards or similar windows. Provide a barrier to prohibit people
from approaching the CDB tool.
CAUTION: Do not perform maintenance or repair on the CDB tool unless the tool
is safely supported or placed in the tool stand and air has been turned off. Injury or
equipment damage can occur with tool not placed in a tool stand and air remaining
on. Place the tool safely in the tool stand and turn off the air before performing
maintenance or repair on the CDB tool.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
8
2. Product Overview
The Compliant Deburring Blade (CDB) is especially suited for removal of parting lines and ash from parts. The
CDB’s Auto Tool Changer (ATC) allows it to be used in a wide variety of applications without human interaction.
The CDB’s pneumatically controlled, articulated compliance allows the blade to follow the part prole and
compensate for surface irregularities while maintaining a constant force. As a result, high feed rates with uniform
quality in any orientation is achievable. The tool requires no oil.
When the customer supplies air pressure to the compliance air tting, the tool activates a compliance feature (or
complies) for consistent deburring on irregular part patterns. The CDB utilizes standard industrial blades that allow
for adaptation to changing assembly lines and part requirements.
Axially mount the CDB tool to the customer robot. The customer can mount the tapered ange of the CDB to
an interface plate that adapts to a robot. The customer can purchase custom interface plates fromATI (refer to
Section 3.5—Axial Mounting Installation and Section 9—Drawings for more information)
The CDB can be manually locked to single axis compliance using the single axis lockout (refer to Section 4.6—
Locking and Unlocking Single Axis Compliance for more information)
Figure 2.1—CDB Tool
Single Axis Lockout
ATC Collet
(2) ATC Air Supply Fitting
3 mm Push to Connect
Compliance Air Supply Fitting
Axial Mounting Flange
CDB Body

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
9
2.1 ATC Collet System
The ATC’s pneumatically controlled collet system allows the tool holder to be locked and unlocked to the
CDB without human interaction, once a program is in place. TheATC’s pneumatically controlled tool stand
allows the tool holder to be locked and unlocked to the storage location As a result, faster tool changeovers
are achievable. TheATC requires no oil.
2.2 Tool Stand
A tool stand is a pneumatic controlled locking and unlocking storage location for tool holders.
Figure 2.2—Tool Stand
T-nut
Mounting Fastener
Latch
(2) 3 mm Push to Connect Fitting
2.3 Technical Description
The technical overview of the product is in the following tables and graphs. For additional technical
specications, refer to Section8—Specications.
2.3.1 Environmental Limitations
2.3.1.1 Operation
Table 2.1—Operation
Installation
position
Mounted to robot by means of the axial mounting
ange. Refer to Section 3.5—Axial Mounting
Installation. The ange is specic to each type of robot.
This optional ange is normally supplied by ATI in a
blank form suitable for customer modication.
Mounted to a table or stand by means of the bench
adapter (the robot is carrying the work piece).
Utilities
The tool requires the following:
• Clean, dry, ltered, non‑lubricated air.
• A coalescing lter and lter elements rated
5 micron or better.
• The compliance (centering) air must be supplied
from a regulated source between
1‑4.1 bar (15‑60 psi).
• The lock/unlock air must be supplied from a
regulated source of
4.1 bar (60 psi).
2.3.1.2 Storage
Table 2.2—Storage
Conditions
Store the tool in its case and in a dry place.
When not in use, keep the unit in its case if possible.
Consult Section 3.4—Storage and Preventive
Maintenance during Storage of this manual.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
10
2.3.2 Compliance Unit Performance
The graphs in Figure 2.3 and Figure 2.4 illustrates the variation of compliance force with applied
air pressure in the vertical orientation with the collet pointed toward the ground. Measurements
may vary from one product to another and should only be treated as nominal.
The actual force characteristics depend on mounting orientation and condition of the unit.
Compliance pressure is also dependent upon the material of the work piece, type of blade tool, and
the amount of material that is removed.
Figure 2.3—Radial Compliance Force (Measured at the Collet)
0
2
4
6
8
10
12
14
16
18
510 15 20 25 30 35 40 45 50 55 60
Radial Compliance Force (lbs)
Supply Pressure (psi)
Supply Pressure vs Average Radial
Compliance Force
Figure 2.4—Axial Compliance Force (Measured at the Tool Tip)
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
0 10 20 30 40 50 60
Axial Compliance Force (lbs)
Supply Pressure (psi)
Supply Pressure vs Axial Compliance Force
Series1

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
11
3. Installation of the Compliance Device
The CDB tool is delivered fully assembled. Optional equipment such as mounting plates and additional customer
supplied tool holders are separate.
3.1 Transportation and Protection during Transportation
The CDB tool is packaged in a case designed to secure and protect it during transportation. Always use the
case when transporting the CDB tool in order to minimize the risk of damage.
3.2 Inspection of Condition When Delivered
Upon receipt, the following should be checked:
• Delivery is in accordance with freight documents.
• Packaging is in good condition.
If there is damage to any of the packaging, or if any of the goods have been exposed to abnormal handling,
unpack those parts that may have been damaged for a closer inspection. If necessary, notify ATI for
assistance in evaluation of the product condition.
3.3 Unpacking and Handling
The CDB tool should always be placed inside the accompanying case during transportation, storing and
handling.
Pneumatic lines are attached, bundled, and must be strain‑relieved in a manner that allows for freedom of
movement during operation.
3.4 Storage and Preventive Maintenance during Storage
Store the CDB tool in its case when it is not in use. The CDB tool should also be stored in a dry place.
For long‑term storage, the CDB tool should be thoroughly cleaned of any burrs or debris. It should not be
disassembled. Place the CDB tool inside a sealed, plastic bag inside the case.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
12
3.5 Axial Mounting Installation
A blank interface plate is also available to allow axial mounting off the rear of the CDB housing. This
plate may be modied by the system integrator or by the owner/user of the CDB. ATI can provide custom
interface plates and adapters upon request.
Figure 3.1—Axial Installation
(2) M5 Socket
Head Cap Screw
Clamping Collar
Blank Interface
Plate
Axial Mounting Flange
on Rear Housing
Assembly
3.6 ATC Tool Stand Installation
A tool stand is designed to attach to a customer supplied extruded aluminum rail.
Tools required: 6 mm hex key
1. Install the ATC tool stand system:
a. Remove the end cap from the customer supplied extruded aluminum rail.
b. Slide the ATC tool stand into the slot on the rail.
c. Using a 6 mm hex key, tighten the M8 socket head cap screw in the ATC tool stand to
89 in‑lbs (10 Nm).
d. Install end cap onto the customer supplied extruded aluminum rail.
e. Install the (2) 3 mm push‑to‑connect air lines to the ATC tool stand.
Figure 3.2—Axial Installation
Customer Supplied
Extruded Aluminum Rail
With End Caps
Slide ATC Tool Stand
Into Slot in Rail
Install End Cap

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
13
3.7 Pneumatics
Connect the air lines as shown in Section 9.3—9630‑50‑CDB‑PNEUMATIC.
WARNING: All pneumatic ttings and tubing must be capable of withstanding the
repetitive motions of the application without failing. The routing of pneumatic lines must
minimize the possibility of over stressing, pullout, or kinking the lines. Failure to do
so can cause some critical pneumatic lines not to function properly and may result in
damage to equipment.
The air supply should be dry, ltered, and free of oil. A coalescing lter (ATI Part # 9150‑FFR‑90 or
equivalent) with elements rated for 5 micron or better is required.
A self‑relieving regulator (ATI Part # 9150‑P16‑B‑G, or equivalent) is used to supply the compliance
(centering) mechanism. This pressure corresponds to the side force on the blade. Because very little air ow
is required for the compliance mechanism, a smaller valve can be used (consult the valve and regulator
supplier’s literature when selecting these components).
Solenoid valves are actuated from the robot or program logic controller by means of a digital output signal.
The lock/unlock for the tool stand must a regulated air supply pressure of 4.1 bar [60 psi].
Use exible plastic tubing for the air supply.
The compliance force, air supply pressure regulator should have a 1‑4.1 bar [15–60 psi] range. When testing
for the proper contact force, start with about 1 bar [15 psi] of pressure and increase the pressure slowly until
the desired cut is achieved.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
14
4. Operation
For assistance in programming, starting up, and complete a robotic deburring cell containing a CDB tool refer
to the following section. The system integrator should be familiar with the task of deburring and have extensive
knowledge about automation applications that incorporate robots.
DANGER: Never use the CDB tool for purposes other than robotic deburring. If used in any
other way, serious injury or damage to equipment may occur.
WARNING: All personnel, who are involved in operation of the CDB tool, should have a
thorough understanding of the operating procedures. Failure to follow these procedures or
neglecting safety precautions can create hazardous situations that may injure personnel or
damage the deburring installation and the CDB tool.
WARNING: Never operate the CDB without wearing eye protection. Flying debris can cause
injury. Always use eye protection while working in the proximity of the CDB tool.
CAUTION: Do not use spare parts other than original ATI spare parts except for
consumables. Use of spare parts not supplied by ATI can damage equipment and void the
warranty. Always use original ATI serviceable parts.
CAUTION: Never be present near the CDB tool while it is in operation. Flying debris can
cause injury. If it is necessary to approach the CDB tool while in motion, stand behind
appropriate protective windows. Provide a barrier to prohibit people from approaching the
CDB tool.
CAUTION: Never use the CDB tool for any purposes, or in any ways, not explicitly described
in this document. Using the CDB tool without fully understanding the installation and operating
procedures may cause injury to personnel or damage to equipment.
4.1 Working Environment
The CDB tool should only be used in conjunction with a robot in a secured work cell/chamber.
The work cell must be secured by barriers to prohibit personnel from entering the cell. A lockable door
should be included as a part of the barrier in order to facilitate access to the cell for authorized personnel
only. The barrier could consist partly or fully of clear guards or similar to facilitate observation of the
deburring operations.
During system or CDB tool maintenance, make sure the CDB tool and robot are stopped before entering the
robot cell. When installing and testing, never be present in the cell when the CDB tool is in operation.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
15
4.2 Normal Operation
The following sections describe the normal operating conditions for CDB.
4.2.1 Air Quality
The air supply should be dry, ltered, and free of oil. A coalescing lter with elements rated for 5
micron or better is required. The air must be supplied to the ATC collet at between 1‑4.1 bar (15‑60
psi) and to the ATC tool stand at 4.1 bar (60 psi).
Particulate can block airow or impede compliance motion. If deburring tools do not receive proper
air pressure, tool may not re‑center properly. Any water in the system damages the housing and
blades.
4.2.2 No Lubrication
The compliance device cannot have any oil in the air supply. Oil can clog compliance device and
limit compliance range.
4.2.3 Blade Selection and Maintenance
CDB accepts industry standard, off the shelf hand deburring blades.As blades near end of their
service life, surface nish may degrade, necessitating change of blade.
Radially loaded blades and scraper tools as well as axially loaded countersink tools are acceptable.
Always ensure the ball detent and locking divots on tool holder shaft are aligned radially and that the
ball is securely seated in the divot. Unsecured blades can cause the shaft to slip, creating hazards for
operators and quality.
4.2.4 Deburring Tool Approach Path Should be Slow and at an Angle
The deburring tool should approach the workpiece slowly and at an angle, with ample room for
pivoting blade to reorient before beginning each pass.
When beginning a deburring pass, try to minimize the initial impact on the work piece by slowly
approaching the tool at an angle while maintaining a parallel path with the surface.
If the tool quickly approaches perpendicularly to the workpiece, the result is gouging and
premature wear of the tool bearings and bur. Additionally, collisions could result and create a
hazardous situation for both personnel and equipment.
When using pivoting blades, approach from a distance and angle for the blade to catch on the
workpiece edge. Program the robot accurately when the contact holes are geometrically equal to or
less than the tool’s pivot radius.
Note: some tools are directionally dependent. Before use, always verify the intended direction of
blade operation.
4.2.5 Single Axis Loading
While using single axis lockout, do not apply radial loads that are perpendicular to the axis of pivot.
Always keep the tool pivoting perpendicular to the deburring surface. Loading the tool along the pivot
axis will damage the pivot pins and cause premature failure.
4.2.6 Program the Robot to Incorporate 50% Compliance Travel of the Tool
Program the robot to have the tool’s compliance at 50% travel when on the nominal path.
As the part’s edge deviates from the perfect path, the bur can use compliance to follow along high
and low spots without losing contact or hitting the positive stop and gouging. Do not “bottom out” the
compliance and hit the positive stop.
Repeated impacts on the positive stop create slop in the compliance and reduce recentering
repeatability.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
16
4.3 Programming for ATC Tool Stand
The tool stand component of the ATC system uses divots in the tool holder shaft for securing the tool to the
tool stand. Due to this the tool holder has to extend further out of the ATC collet. The robot program must
accommodate for this clearance between the tool stand and collet.
When adding additional ATC tool stands, a minimum of 25 mm (1”) is required between tool stands. Refer
to Section 9—Drawings
Figure 4.1—Programming
ATC Collet
ATC Tool Stand
Clearance Needed
Clearance Needed
Tool Holder
NOTICE: The customer must have familiarity with how to actuate each ATC station in order
to manually place each blade. If plant regulations require all pressurized air is released prior
to operator’s entrance into a robot cell, theATC station can be used in conjunction with a
swivel table to rotate ATC stations out of the cell. This ensures that the operators remain in a
safe environment while the station is energized. If ATCs are maintained within the robot cell,
operators must be able to control them through a 4‑way valve or solenoid, so that the ATC can
actuate open, the blade(s) can be replaced, and the ATC is actuated closed. Air lines will need
to have check valves installed to ensure the ATC station remains locked, if customer supplied air
pressure is lost.
1. Always use personal protective equipment (PPE) when in robot cell.
2. Use teach mode on the robot pendant to safely manipulate the robot while inside the cell.
3. Manually actuate air to unlock the ATC station.
4. Manually place the blade holder inside the ATC collet and hold it at the desired depth such that there are
at least 3 divots available for the ATC tool stand to grip. This blade holder height should allow the user
to access and deburr all necessary features.
5. Lock the CDB ATC tool changer.
6. Manually unlock air at ATC station 1 tool stand.
7. Place additional cutting media holder in ATC tool stand.
8. Manually actuate air to lock the ATC station.
9. Repeat steps 5‑8 for each additional ATC station in robot cell, maintaining one empty ATC tool stand
station for the blade holder currently in use by the robot.
10. Exit the robot cell.
11. Follow standard power up procedure.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
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4.4 Installing the Customer Supplied Blade Holder in the Manual Collet
The customer supplied blade holder can be adjusted and locked at various heights in the compliance device.
1. Securely grasp the blade holder.
2. Pull the collet toward the compliance device.
3. Insert the blade holder into the compliance device.
Figure 4.2—Installing the Customer Supplied Blade Holder
Blade Holder
Collet
4. Adjust the blade holder to the desired height, conrm divots and ball lock are aligned.
Figure 4.3—Release the Collet
Blade Holder
Collet
5. Release the collet.
6. Check that the blade holder is securely locked in place.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
18
4.5 Removing the Customer Supplied Blade Holder in the Manual Collet
The customer supplied blade holder can be adjusted and locked at various heights in the compliance device.
1. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.).
2. Securely grasp the blade holder.
3. Pull the collet toward the compliance device.
4. Pull the blade holder out of the compliance device.
Figure 4.4—Installing the Customer Supplied Blade Holder
Blade Holder
Collet
5. Release the collet.
6. Check that the blade holder is securely locked in place.
7. Safely resume normal operation.

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
19
4.6 Locking and Unlocking Single Axis Compliance
The compliance device can be manually locked and unlocked to be compliant in a single axis.
Tools required: Flat headed screwdriver
1. Turn the single axis lockout screw as shown in Figure 4.5 for desired compliance.
• Locked = Single axis compliance
• Unlocked = 360° of compliance
Figure 4.5—Single Axis Compliance
Single Axis
Lockout Screw
(Unlocked Position)
Single Axis
Lockout Screw
(Locked Position)

Manual, Compliant Deburring Blade
Document #9610-50-1030-04
Pinnacle Park • 1031 Goodworth Drive •Apex, NC 27539 • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com
20
5. Preventive Maintenance
The CDB tool is designed to provide reliable service for long periods of operation. While simple in design,
there are few user serviceable parts in the assembly. The user is encouraged to return the unit toATI for service.
Section 6—Troubleshooting and Service Procedures is provided to assist the user when they chose to service the
unit in the eld.
5.1 Pneumatics
The air lines to the CDB tool should routinely be checked for their general condition and replaced as
required. The air must be ltered, dry, and non‑lubricated. The air lters should be checked and replaced
as required to maintain optimum performance. The life of the lter elements is dependent on the quality of
compressed air at the customer’s facility and therefore cannot be estimated.
5.2 Lubrication
Lubrication systems are not to be used. The CDB tool must be supplied with clean, dry, ltered air. See
Section 3.7—Pneumatics for details on air supply and quality.
5.3 Blade Inspection
Blade wear depends on cut depth, feed rate, and material being deburred. Inspect the blade regularly for
wear and refer to Section 6—Troubleshooting and Service Procedures for symptoms of a worn bur.
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