Atlanta SFERA Quick start guide

SFERA
安装，保养及操作手册
INSTALLATION, USE
AND MAINTENANCE MANUAL
i
依照原始文件翻译手册,请仔细阅
读手册并保留以备将来参考
Traslation of the original text
Please, read this user's manual
carefully and keep it for future
reference.
中文
EN
号码
12000009455
Code
版本
04
Revision

Documento riservato ai termini di legge con DIVIETO di riproduzione o di renderlo noto a terzi senza esplicita
autorizzazione del Costruttore. Le descrizioni e le illustrazioni fornite nella presente pubblicazione non sono
impegnative. Il Costruttore si riserva il diritto di apportare tutte le modifiche che riterràopportune.
This document is legally protected and may NOT be reproduced or disclosed to third parties without the
express authorisation of the Manufacturer. The descriptions and illustrations contained herein are not binding.
The Manufacturer reserves the right to make any modifications it deems appropriate.
DATI RIPORTATI SULLA TARGHETTA DI IDENTIFICAZIONE DELLA MACCHINA DETAILS
ON THE MACHINE IDENTIFICATION PLATE
CONFIGURAZIONE DELLA MACCHINA MACHINE
CONFIGURATION
CARRELLO DI PRESTIRO:
PRE-STRETCH CARRIAGE:
FM
FE
PRS
PS
ALTEZZA BRACCIO:
ARM HEIGHT:
2000
2200
2400
2

目录
0 前言..................................................................5
1.1 阅读和使用操作手册......................................5
1.1.1 操作手册的重要性 .......................................... 5
1.1.2 妥善保管操作手册 .......................................... 5
1.1.3 咨询操作手册 ...................................................5
1.1.4 版权 .....................................................................5
1.1.5 图像和内容信息.............................................. 6
1.1.6 操作手册更新..................................................6
1.1.7 符号的意思与用法..........................................6
1.2 谁该详阅操作手册...........................................7
2 安全和事故预防...............................................8
2.1 一般的安全规章...................................................8
2.2 安全标志.........................................................10
2.2.1 其他危险的警示................................................. 11
2.3 安全装置.........................................................12
2.4 技术协助.........................................................13
3 机器总述........................................................ 14
3.1 制造商与机器铭牌识别.................................14
3.2 一般数据.........................................................15
3.3 正确的使用....................................................18
3.4 不正确的使用机器.......................................19
3.5 技术数据与噪音............................................ 19
3.6 机器工作行走范围........................................ 21
3.7 胶膜架型式.....................................................22
4 运输,装载,存放..............................................28
4.1 包装和拆箱....................................................28
4.2 运送与处理未打开包装的机器.......................................29
4.3 运送与处理已打开包装的机器...................................30
4.4 储放未打开包装和已打开包装的机器........31
5 机器安装........................................................32
5.1 机器工作区域要求 ........................................32
5.2 零配件安装....................................................33
CONTENTS
0 FOREWORD................................................5
1.1 How to read and use the instruction
manual...........................................................5...
1.1.1 Importance of the manual ..........................5
1.1.2 Safekeeping of the manual........................5
1.1.3 Consulting the manual.................................5
1.1.4 Copyright.......................................................5
1.1.5 Information on the images and contents..6
1.1.6 Instruction manual updating .......................6
1.1.7 Symbols - Meaning and use.......................6
1.2 Who the manual is for................................. 7
2 SAFETY AND ACCIDENT
PREVENTION .............................................8
2.1 General safety warnings............................ 8
2.2 Safety signs..................................................10
2.2.1 Warnings regarding residual risks........... 11
2.3 Safety devices............................................. 12
2.4 Technical assistance.................................. 13
3 MACHINE DESCRIPTION.......................14
3.1 Manufacturer and machine identification
data.............................................................. 14
3.2 General description...................................15
3.3 Intended use - Proper use - Purpose.....18
3.4 Unintended and unauthorised use -
Foreseeable and unforeseeable
improper use..............................................19
3.5 Technical data and noise..........................19
3.6 Work and control stations.........................21
3.7 Roll-Holder carriages................................22
4 TRANSPORT, HANDLING,
STORAGE.................................................. 28
4.1 Packing and unpacking ............................28
4.2 Transporting and handling thepacked
machine...................................................... 29
4.3 Transporting and handling the unpacked
machine...................................................... 30
4.4 Storing the packed and unpacked
machine.......................................................31
5 INSTALLATION...............................................32
5.1 Workplace requirements........................... 32
5.2 Fitting the units ........................................... 33
3

6 开始使用机器 ................................................34
6.1 触控操作面板 ................................................34
6.1.1 控制面板功能 ...............................................38
6.1.2 包装行程操作模式说明 ................................ 41
6.2 导向轮调整 ....................................................43
6.3 手动移动机器 ................................................44
6.4 安装胶膜 ....................................................... 45
6.5 启动机器............................................................. 46
6.6 停止机器 ....................................................... 47
6.7 紧急停止机器 ................................................47
6.8 停止机器后的操作 ........................................47
7 保养维护....................................................................48
7.1 一般注意事项.....................................................48
7.1.1机器断电.....................................................48
7.1.2特别注意事项 ........................................... 48
7.1.3清洁 ............................................................ 48
7.2 定期保养 .......................................................48
7.2.1 每周例行保养............................................... 49
7.2.2 半年例行保养............................................... 49
7.3 电池充电 ....................................................... 50
8 机器停止使用 ................................................52
8.1 拆解,报废和出售 ...........................................52
9 零件目录 .......................................................53
-基本主体组件.......................................................54
- 预延伸胶膜架组件...............................................66
- 导向轮组件..........................................................73
6 STARTING UP THE MACHINE...............34
6.1 Controlpanel............................................34
6.1.1 Control panel functions ...........................38
6.1.2 Description of operating modes cycles... 41
6.2 Product reading arm adjustment..............43
6.3 Manual machine movement......................44
6.4 Loading a roll of film...................................45
6.5 Starting the machine..................................46
6.6 Cycle stop....................................................47
6.7 Emergency stop..........................................47
6.8 Stopping the machine after use ...............47
7 MAINTENANCE.........................................48
7.1 General precautions...................................48
7.1.1 Machinedisconnection.............................48
7.1.2 Special precautions ..................................48
7.1.3 Cleaning....................................................48
7.2 Scheduled maintenance............................48
7.2.1 Weekly maintenance................................49
7.2.2 Half-yearly maintenance..........................49
7.3 Batteryrecharge.........................................50
8 OUT OF SERVICE..................................... 52
8.1 Dismantling, scrapping and
disposal..........................................................52
9 SPARE PARTS CATALOGUE.....................53
- Base units. ...........................................................54
- Pre-stretch carriages unit...................................66
- roduct reading arm............................................. 73
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1. 前言
1.1 阅读和使用操作手册
1.1.1 操作手册的重要性
这份手册被视为这部机器的一部份；妥善保管并仔
细阅读。转交给其他相关的人员或接手机器的使用
者。
这份手册所有的指示必须由机器操作者及有经过训
练的人员所遵循，以期可以正确地安装，开机，使
用及维护。
如遇有疑问。请联系技术服务中心。
1.1.2 妥善保管操作手册
以洁净手小心保护手册，以防止手册内容受到 损
伤毁损。
不得撕毁，或重写手册内容。
请将操作手册存放在一个湿度及温度良好的地方。
请将操作手册放在一个可以让所有操作者随时取用
阅读的到地方。
所有关于市售机器部件的使用和维护操作，有时
不显示在本手册中请参考它的出版物.
1.1.3 操作手册咨询
操作手册的组成有：
•机器的识别
•安装与组立
•安全警示与正确使用机器
•附件
1.1.4 版权所有
这份手册是属于制造商的保密文件。 版权所有, 没
有制造商的书面授权，不得以任何方式重编。
1. FOREWORD
1.1 HOW TO READ AND USE THE
INSTRUCTION MANUAL
1.1.1 THE IMPORTANCE OF THE MANUAL
The instruction manual is to be considered as an
integral part of the product; keep it and look after it
throughout the lifetime of the machine and hand it
on to any other users or subsequent owners.
All the instructions contained in the manual must be
followed by both operators and qualified staff in order
to correctly and safely install, start, use and service the
machine.
In the event of doubts or problems, contact the technical
service centres.
1.1.2 SAFE kEEPING OF THE MANUAL
Handle the manual with care and with clean hands, to
prevent the contents from becoming damaged.
On no account should any parts of this manual be
removed, torn out or rewritten.
Keep the manual in a places protected from humidity
and heat.
Keep this manual and all the related publications in an
accessible place known to all the operators.
All use and maintenance operations concerning
commercial machine components that are not indicated
in this manual are contained in the relative publications
attached to it.
1.1.3 CONSULTING THE MANUAL
This instruction manual is made up of:
• COVER WITH MACHINEIDENTIFICATION
• INSTALLING AND ASSEMBLING THE PRODUCT
• WARNINGS,INSTRUCTIONSONSAFETYANDON
USING THE PRODUCT
• ATTACHMENTS
1.1.4 COPYRIGHT
This manual contains confidential industrial information
belonging by theMANUFACTURER.
Allrightsarereservedandmaybeprotected bycopyright
or other ownership laws and treaties.
No part of this manual may be reproduced in anyform or
by any means without the MANUFACTURER'S written
authorisation.
5

1.1.5 图像和内容信息
手册内包括有图文部份清楚描述，制造商可在不
通知的情况下，根据需要做修正。机器的安全使
用部份仍是被保障的。
1.1.6 操作手册更新
为了改进机器的效能，结构或销售，制造商保留
零组件更新。
1.1.7 符号 –意义和用法
本手册中使用某些符号来吸引读者的注意，并特
别强调重要组成部分的文字。
危险
表示一个潜在危险致命的伤害。
不遵守这个符号所标记的警告，可能会导致个人
安全造成严重危险。
警告
表示一个潜在的危险。
不遵守这个符号所标记的警告，可能会导致机器
的故障或损坏。
重要
机器在不同操作模式下，对参与机器操作的人员
应注意与建议。
1.1.5 INFORMATION ON THE IMAGES AND
CONTENTS
The illustrations inthismanualhavebeenincludedsolely
by way of example for better understanding of what is
described. This document may be subject to change by
theManufacturer.withoutpriornotice,buttheinformation
on safe use is still guaranteed.
1.1.6 INSTRUCTION MANUAL UPDATING
The essential features of the type of machinedescribed
being understood, the MANUFACTURER reserves the
right to make anymodifications to the components, parts
and accessories it sees fit to improve the product or for
constructional or commercial purposes.
1.1.7 SYMBOLS –MEANING ANDUSE
Certain symbols are used in this manual to attract the
reader'sattentionandtoemphasiseparticularlyimportant
parts of the text.
Danger
Indicates a hazard with the risk of mortal injury.
Failure to observe warnings marked by this symbol can
lead to a situation of serious risk to the safety of the
operator and/or exposed persons.
Warning
Indicates a hazard with the risk of danger to the ma-
chine or the product being processed.
Failure to observe warnings marked by this symbol can
lead to malfunction or damage to the machine.
Information
Indicates notes and advice for practical machine use in
the different operating modes.
6

1.2 谁该详阅操作手册
机器操作员：经过培训后的操作员可进行大部份简
易的机器调整。
机械维修工程师： 合格的技师可以进行零组件的
更换调整，维护与修 理，但不能执行电路系统的
操作。
电气维修工程师： 合格的电气系统工程师不但可
以进行零组件的更换 调整，维护与修理，也可执
行电路系统的操作。
原厂专业的技师： 合格原厂技师不但可以处理机
械的问题，亦可处理电路系统维护，在用户的同
意下处理的综合性问 题。
暴露在危险区域的工作人员。
1.2 WHO THE MANUAL IS FOR
MACHINE OPERATOR:
Trainedoperatorwhoafteranappropriatetrainingcourse
on use of the machine will be able to carry out the most
simple machine adjustments.
MECHANICAL MAINTENANCE TECHNICIAN:
Qualified technician able to operate the machine like
the machine operator and work on the mechanical
devices for adjustment, maintenance and repair. The
mechanical maintenance technician is not qualified to
perform operations on electrical systems
MAINTENANCE ELECTRICIAN:
Qualified technician able to operate the machine like
the machine operator, make adjustments and work on
electrical systems for maintenance and repair.
MANUFACTURER'S SPECIALISED TECHNICIAN:
Qualified technician sent by the manufacturer or his
agent able to operate the machine like the machine
operator, to work on the mechanical devices and on
the electrical system to make adjustments, carry out
maintenance, repairs and complex operations when
agreed with the user.
EXPOSED PERSON:
Any person partially of fully in a hazardous zone.
7

1. 安全和事故预防
1.1 一般的安全规章
• 开始工作前，机器操作员必须完全地熟悉机
器的操作方式。每天需检查所有机器的安全
装置。
• 开始打包前，机器操作员必须确认没有人员暴
露在危险区域。
• 管理者有义务提供机器操作员安全保护设备，
遵照 89/686/CEE 的指示(及后来的修订版本)，如
通过核准的预防意外脚部保护套及工作裤。
• 机器的工作区域内不能有障碍物，砂，或液体
残留物。
• 机器运转时，禁止靠近工作区域。
• 在机器自动操作模式，不得移除固定/移动的安全
防护。
• 严格限制卸除，装置在机器上的安全防护。
• 进行机器卸除安全防护调整，没被授权的人员不
得靠近机器。
• 放置机器的空间不能有阴暗区，令人不舒服的光
线或光源闪频造成的危险。光源稳定，测量值不
得低于 200 流明。
• 在流动空气，温度+5℃到+40℃环境中操作机器。
• 仅有合格人员可以操作机器。
仅能在同一时间由一个人操作机器，严
格禁止两人以上操作机器。
1. SAFETYAND
ACCIDENT PREVENTION
1.1 GENERAL SAFETYINSTRUCTIONS
• Before starting work, the operator must be perfectly
familiar with the position and operation of all the
controls and machine features. Check all the safety
devices on the machine on a daily basis.
• Before starting the work cycle, the operator must
ensure that there are no EXPOSED PERSONS in
the HAZARDOUS ZONES.
• The employer must provide and instigate the use of
personal protective equipment conforming to the pre-
scriptions of directive 89/686/CEE (and subsequent
revisions). While using and carrying out maintenance
on the machine the use of personal protective equip-
ment (PPE) such as safety footwear and overalls,
approved for accident prevention, isobligatory.
• The floor around the machine working area must
always be left free of obstacles and with no solid or
liquid residue on the ground.
• It is prohibited to come within the working range of
the machine while it is running.
• It is prohibited to operate the machine in automatic
mode with the fixed and/or mobile safety guards
removed.
• It is strictly prohibited to disable the safety devices
installed on the machine.
• Any adjustments operations that need to be carried
out with some of the safety devices disabled must
be performed by one person only, and unauthorised
persons may not access the machine during this
time.
• The room in which the machine is housed must not
have any shadow areas, annoying bright lights or
hazardous stroboscopic effects caused by the light-
ing supplied. The lighting must be uniform and with
lighting values no less than 200 lx.
• Themachinecanoperateinfreeflowingairconditions
at ambient temperatures of +5°C to +40°C.
• Themachinemustbeusedexclusivelybyqualified
personnel.
THE MACHINE MUST ONLY BE USED
BY ONE OPERATOR AT A TIME, USE OF
THE MACHINE BY 2 OR MORE OPERA-
TORS ATTHE SAME TIME IS FORBIDDEN.
8

在机器维护、修 理或 调整 ， 需按 下紧急停
止按钮并拆除电池的电源供应。在机器贴上:
警告!“机器维护中”
在机器运转中不要拆除固定保护装置。做完
任何的保养维护后，要固定好保护装置。
在全自动包装行程禁止无故中断降低速度，
可使用停止钮或紧急停止按钮做短暂中止。
如因需要而拆除安全防护装置，机器必须放置在安
全的环境。
不可因为任何原因而修改机器零件适合其他装置
( 如：连结，打动，抛光处理，等等)。如要修改或
有需要原因，请与制造商接洽。
DURING ALL MAINTENANCE, REPAIR
OR AD j U STMENT OPERATIONS, IT IS
OBLIGATORY TO PRESS THE EMERGENCY
BUTTON AND TO DISCONNECT THE
POWER SUPPLYTO THE BATTERIES.
IT IS ADVISABLE TO POST A WARNING
SIGN CLOSE TO THE MACHINE WITH THE
WORDS:
WARNING! "MACHINE UNDER
MAINTENANCE".
DO NOT REMOVE THE FIXED GUARDS
WHENTHEMACHINEISRUNNING.ALWAYS
REFIT THE FIXED GUARDS AFTER ANY
MAINTENANCEOPERATION.
IT IS PROHIBITED TO ATTEMPT TO
COUNTERACT, SLOW DOWN OR STOP
THE MACHINE DURING THE AUTOMATIC
WRAPPING CYCLE. USE ONLY THE STOP
BUTTON OR THE EMERGENCY BUTTON
TO BRING IT TO A HALT.
As soon as possible after an operation that requires
disabling some of the safety devices, the machine must
be restored to a safe condition by re-enabling all the
devices.
Do not for any reason modify parts of the machine (e.g.
connections, holes, finishes, etc.) in order to adapt it
to other devices. For any modifications or necessities
contact the MANUFACTURERdirectly.
9

1.2 安全标志
手册内的安全标志(图1.1)，位于机器硬件结构的各
个部位。
自黏贴纸，有着黄与黑框线，告示操作者危险区域并
在张贴。
贴纸的区域要非常的小心。请保持贴纸的干净与可
辨识度。
高压危险,电池充电电缆插座
具腐蚀性或易压碎
在区域内禁止有任何移动对象
禁止移除固定安全防护装置
详细阅读操作手册
机器上堆高机牙叉抬起点
电池上面的铭板标示，告知电池的不正常使用方式.。
1.2 SAFETYSIGNS
The safety signs (Fig. 1.1) described in this manual,
are located on the machine structure at suitable points
and warn of the likelihood of danger due to residual
risks.
The adhesive stickers, distinguished by yellow and
black bands, warn of areas of risk for operators and so
maximum care must be taken where these signs are
located.
The adhesive stickers applied to the machine must al-
ways be kept clean and legible.
High voltage hazard, electrical plug for battery
charging cable.
Risk of collision or being crushed
It is forbidden to transit or remain in areas with
moving parts.
It is forbidden to remove fixed safetyguards.
It is obligatory to read the instruction manual
carefully before operating the machine.
Pick-up point for lifting and handling with a fork
lift truck.
Safety plate on the battery. The symbols draw attention
to the obligations and prohibited actions relating to the
use of lead batteries.
Fig. 1.1
10