Smart wasp X500 User manual

SMART WASP
M Type Turntable
Fully Automatic Pallet
Wrapping Machine
Model：X500
Operation and Maintenance Instructions

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Content
1 Basic Information.....................................................................................................................5
1.1 Manual purpose.............................................................................................................5
1.2 To operator.................................................................................................................... 5
1.2.1 Primary contents................................................................................................ 5
1.2.2 Supplements and other information................................................................... 6
1.3 Agreement..................................................................................................................... 6
1.3.1 Warning..............................................................................................................6
1.3.2 Printing and creation agreement........................................................................ 7
1.4 Environmental protection..............................................................................................7
1.5 Machine label................................................................................................................7
1.6 Additional help and information................................................................................... 8
2 Safety instructions....................................................................................................................9
2.1 Standards and instructions............................................................................................ 9
2.2 Safety regulations..........................................................................................................9
2.2.1 General safety instructions.................................................................................9
2.2.2 Manual guidance..............................................................................................10
2.2.3 Marks and instructions on the machine............................................................10
2.2.4 Alteration..........................................................................................................11
2.2.5 Guarantee......................................................................................................... 12
2.2.6 Safety-transport................................................................................................12
2.2.7 Safety - installation.......................................................................................... 12
2.2.8 Safety-operation...............................................................................................12
2.2.9 Safety-maintenance..........................................................................................13
2.2.10 Safety - repair.................................................................................................13
2.3 Operating skill.............................................................................................................14
2.3.1 Operator........................................................................................................... 14
2.4 Safety features..........................................................................................................15
2.4.1 Security function overview.............................................................................. 15
2.4.2 Emergency stop button.....................................................................................16
2.4.3 Film carriage bottom safety device..................................................................16
2.4.4 Ground lead......................................................................................................16

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2.5 Main operational risk safety warning..........................................................................16
3 Technical parameter description......................................................................................... 19
3.1 Main component composition.....................................................................................19
3.2 Control panel...............................................................................................................20
3.2.1 Main control panel........................................................................................... 20
3.2.2 Sensor location.................................................................................................21
3.3 Working principle........................................................................................................21
3.4 Optional configuration................................................................................................ 22
3.5 Technical parameters and main configuration............................................................ 22
3.5.1 Institutional parameters....................................................................................22
3.5.2 Electrical parameters........................................................................................24
3.5.3 Working environment parameters.................................................................... 24
4 Transportation and installation instructions........................................................................... 25
4.1 Security transport........................................................................................................25
4.2 On-site transportation..................................................................................................25
4.3 Temporary storage.......................................................................................................26
4.4 Preparation before installation.................................................................................... 27
4.4.1 Preparation area................................................................................................27
4.4.2 Ground confirmation........................................................................................28
4.4.3 Electrical confirmation.....................................................................................28
4.4.4 Equipment, tools and personnel requirements................................................. 28
4.4.5 Loading and unloading.....................................................................................29
4.4.6 General hardware fastening torque reference.................................................. 29
4.4.7 Installation and service conditions...................................................................29
4.5 Equipment installation................................................................................................ 29
4.5.1 Equipment installation preparation.................................................................. 29
4.5.2Column installation...........................................................................................30
4.5.3 Film Carriage installation.................................................................................32
4.5.4Broken film and blocking installation...............................................................35
4.5.4 Column door installation..................................................................................38
5 Operating instructions.........................................................................................................39
5.1 Safety instructions.......................................................................................................39
5.2 The task of the operator.............................................................................................. 40
5.3 Start the machine.........................................................................................................40

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5.4 Install and replace wrapping film............................................................................... 40
5.5 Place pallet instructions.............................................................................................. 42
5.6 First put film operation............................................................................................... 42
5.7 Turn on the equipment............................................................................................... 43
5.8 Turn off the equipment................................................................................................44
5.9 Touch screen homepage.............................................................................................. 44
5.10 Pause packaging (normal stop)................................................................................. 46
5.11 Stop in automatic mode (emergency stop)................................................................47
5.12 Reset to the origin position....................................................................................... 48
5.13 Select packaging mode..............................................................................................48
5.14Manual operation...................................................................................................... 50
5.15 Setting overview....................................................................................................... 51
6Maintenance and repair instructions...................................................................................... 52
6.1 Safety instructions.......................................................................................................52
6.2 Maintenance preparation.............................................................................................52
6.3 End maintenance check...............................................................................................53
6.4 Maintenance schedule.................................................................................................53
6.5 Check the function of safety facilities.........................................................................53
6.6 Cleaning machine........................................................................................................54
6.7 Clean the roller on the film carriage........................................................................... 54
6.8 Lubricate film carriage bottom drive chain................................................................ 55
6.9 Lubricate film carriage bottom drive chain................................................................ 55
6.10 Lubricate the belt bearing seat................................................................................. 56
6.11 Lubricate the turntable drive chain...........................................................................57
6.12 Check the chain tension of the turntable drive chain................................................58
7Trouble shooting instructions.................................................................................................58
7.1Safety precautions........................................................................................................59
7.2 Troubleshoot............................................................................................................... 59
7.2.1 Touch screen (HMI) alarm condition description............................................ 59
7.2.2 Description of inverter alarm........................................................................... 61
7.2.3 Mechanical common faults and elimination.................................................... 65
8 Appendix............................................................................................................................. 67
8.1 Electrical principle drawing........................................................................................67
8.2 Component breakdown diagram and detailed list.......................................................73

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8.2.1 Turntable decomposition diagram and schedule..............................................73
8.2.2 Column exploded view and detail list..............................................................77
8.2.3 Film carriage exploded view and detail list..................................................... 79
8.2.4 Clamping and cutting film exploded view and schedule................................. 85
8.3 Spare and wearing parts.............................................................................................. 88

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1 Basic Information
1.1 Manual purpose
This manual is intended for training professional users and operators. With the help of this
manual, you will be familiar with the pallet wrapping machine and its optional functions,
enabling you to use, operate, manage and maintain the machine in a safe and effective
manner.
User notice:
·The user must operate the machine in accordance with all safety instructions and
procedures and all safety procedures in the work area in this manual ;
·To ensure that the machine is properly installed, debugged, operated and maintained, these
operations can only be performed by fully and appropriately trained personnel;
·Ensure that the use of the machine is in full compliance with laws and regulations which
have the force of law.
1.2 To operator
This manual is part of the equipment. This information helps machines operate safely and
efficiently.
Notice:
Please read this manual thoroughly before operating the machine or executing any
procedure.
1.2.1 Primary contents
The source language of this manual is Chinese. The source Chinese text will be legally
binding to prevent any discrepancy between the other translated text and the source text.
Notice:
As we continue to improve and develop our products, it is not always possible to provide real
pictures of every detail of the machine. Therefore, the illustrations always show a typical
standard machine.

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1.2.2 Supplements and other information
This manual has been carefully written based on our experience and the latest knowledge.
Therefore, the information in this manual is valid and correct at the time of publication (see
cover).
As we continue to improve and develop our products, modifications to the machine are part of
the internal process. This means that you may receive supplements and other information later,
including corrections or improvements.
Notice:
Add these supplements to this manual to ensure that the customer always has the latest version
of the manual.
1.3 Agreement
This user manual uses the following agreement
1.3.1 Warning
This user manual lists the following warnings:
Warning
It indicates a risk of personal injury or even death.
Warning
It marks the risk of malfunction or damage to the machine.

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Notice
Used to highlight some information.
1.3.2 Printing and creation agreement
·There is always a bullet between lists and enumerations that do not have a specified order.
·It must be performed in the order specified by the number in the process.
·Abbreviations are defined when the manual is first used (except in the title)
1.4 Environmental protection
Please comply with the disposal of used or replaced parts and materials described in this
document. All recycling should be in accordance with local environmental laws and
regulations.
1.5 Machine label

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1.6 Additional help and information
Smart Wasp is committed to providing the highest level of support to its users and
operators. Depending on the product, the support provided mainly includes:
·Training
·Service management system
·24-hour global support
·Maintenance agreement
·Tool service
·Repair and update
For more information, please contact your dealer.

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2 Safety instructions
2.1 Standards and instructions
The machine is designed and manufactured in accordance with the requirements of the
Machinery Directive 2006/42 / EC and meets the legal requirements applicable on the date of
construction:
·Mechanical instruction: 2006/42/EC
·Low voltage directive: 2014/35 / EC
·EMC Directive: 2004/30 / EC
The machine is designed with safety in mind and includes protection against injury and
damage. However, all powerful machines can be dangerous if not used properly.
2.2 Safety regulations
2.2.1 General safety instructions
·The tasks described in this manual apply only to appropriately trained personnel with the
required skill level (see section 2.3) who are familiar with all safety instructions and
regulations mentioned in this manual.
·We are not responsible for any damage or personal injury caused by failure to comply with
the safety instructions in this document or the warnings, caution and care described in this
manual.
·Other security instructions may also apply, depending on the specific environment in your
workspace. Since we have no direct control over these specific working conditions, it is the
user's responsibility to ensure compliance with local environmental and safety regulations. If
you encounter an unknown security situation not described in this manual, please inform us
immediately.
The machine may also contain third-party components. Please refer to the appropriate manual
for specific security instructions for these third-party components.
·Please ensure that children and other unauthorized persons cannot enter the work area.