Smart wasp X500 User manual

SMART WASP
M Type Turntable
Fully Automatic Pallet
Wrapping Machine
Model：X500
Operation and Maintenance Instructions

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Content
1 Basic Information.....................................................................................................................5
1.1 Manual purpose.............................................................................................................5
1.2 To operator.................................................................................................................... 5
1.2.1 Primary contents................................................................................................ 5
1.2.2 Supplements and other information................................................................... 6
1.3 Agreement..................................................................................................................... 6
1.3.1 Warning..............................................................................................................6
1.3.2 Printing and creation agreement........................................................................ 7
1.4 Environmental protection..............................................................................................7
1.5 Machine label................................................................................................................7
1.6 Additional help and information................................................................................... 8
2 Safety instructions....................................................................................................................9
2.1 Standards and instructions............................................................................................ 9
2.2 Safety regulations..........................................................................................................9
2.2.1 General safety instructions.................................................................................9
2.2.2 Manual guidance..............................................................................................10
2.2.3 Marks and instructions on the machine............................................................10
2.2.4 Alteration..........................................................................................................11
2.2.5 Guarantee......................................................................................................... 12
2.2.6 Safety-transport................................................................................................12
2.2.7 Safety - installation.......................................................................................... 12
2.2.8 Safety-operation...............................................................................................12
2.2.9 Safety-maintenance..........................................................................................13
2.2.10 Safety - repair.................................................................................................13
2.3 Operating skill.............................................................................................................14
2.3.1 Operator........................................................................................................... 14
2.4 Safety features..........................................................................................................15
2.4.1 Security function overview.............................................................................. 15
2.4.2 Emergency stop button.....................................................................................16
2.4.3 Film carriage bottom safety device..................................................................16
2.4.4 Ground lead......................................................................................................16

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2.5 Main operational risk safety warning..........................................................................16
3 Technical parameter description......................................................................................... 19
3.1 Main component composition.....................................................................................19
3.2 Control panel...............................................................................................................20
3.2.1 Main control panel........................................................................................... 20
3.2.2 Sensor location.................................................................................................21
3.3 Working principle........................................................................................................21
3.4 Optional configuration................................................................................................ 22
3.5 Technical parameters and main configuration............................................................ 22
3.5.1 Institutional parameters....................................................................................22
3.5.2 Electrical parameters........................................................................................24
3.5.3 Working environment parameters.................................................................... 24
4 Transportation and installation instructions........................................................................... 25
4.1 Security transport........................................................................................................25
4.2 On-site transportation..................................................................................................25
4.3 Temporary storage.......................................................................................................26
4.4 Preparation before installation.................................................................................... 27
4.4.1 Preparation area................................................................................................27
4.4.2 Ground confirmation........................................................................................28
4.4.3 Electrical confirmation.....................................................................................28
4.4.4 Equipment, tools and personnel requirements................................................. 28
4.4.5 Loading and unloading.....................................................................................29
4.4.6 General hardware fastening torque reference.................................................. 29
4.4.7 Installation and service conditions...................................................................29
4.5 Equipment installation................................................................................................ 29
4.5.1 Equipment installation preparation.................................................................. 29
4.5.2Column installation...........................................................................................30
4.5.3 Film Carriage installation.................................................................................32
4.5.4Broken film and blocking installation...............................................................35
4.5.4 Column door installation..................................................................................38
5 Operating instructions.........................................................................................................39
5.1 Safety instructions.......................................................................................................39
5.2 The task of the operator.............................................................................................. 40
5.3 Start the machine.........................................................................................................40

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5.4 Install and replace wrapping film............................................................................... 40
5.5 Place pallet instructions.............................................................................................. 42
5.6 First put film operation............................................................................................... 42
5.7 Turn on the equipment............................................................................................... 43
5.8 Turn off the equipment................................................................................................44
5.9 Touch screen homepage.............................................................................................. 44
5.10 Pause packaging (normal stop)................................................................................. 46
5.11 Stop in automatic mode (emergency stop)................................................................47
5.12 Reset to the origin position....................................................................................... 48
5.13 Select packaging mode..............................................................................................48
5.14Manual operation...................................................................................................... 50
5.15 Setting overview....................................................................................................... 51
6Maintenance and repair instructions...................................................................................... 52
6.1 Safety instructions.......................................................................................................52
6.2 Maintenance preparation.............................................................................................52
6.3 End maintenance check...............................................................................................53
6.4 Maintenance schedule.................................................................................................53
6.5 Check the function of safety facilities.........................................................................53
6.6 Cleaning machine........................................................................................................54
6.7 Clean the roller on the film carriage........................................................................... 54
6.8 Lubricate film carriage bottom drive chain................................................................ 55
6.9 Lubricate film carriage bottom drive chain................................................................ 55
6.10 Lubricate the belt bearing seat................................................................................. 56
6.11 Lubricate the turntable drive chain...........................................................................57
6.12 Check the chain tension of the turntable drive chain................................................58
7Trouble shooting instructions.................................................................................................58
7.1Safety precautions........................................................................................................59
7.2 Troubleshoot............................................................................................................... 59
7.2.1 Touch screen (HMI) alarm condition description............................................ 59
7.2.2 Description of inverter alarm........................................................................... 61
7.2.3 Mechanical common faults and elimination.................................................... 65
8 Appendix............................................................................................................................. 67
8.1 Electrical principle drawing........................................................................................67
8.2 Component breakdown diagram and detailed list.......................................................73

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8.2.1 Turntable decomposition diagram and schedule..............................................73
8.2.2 Column exploded view and detail list..............................................................77
8.2.3 Film carriage exploded view and detail list..................................................... 79
8.2.4 Clamping and cutting film exploded view and schedule................................. 85
8.3 Spare and wearing parts.............................................................................................. 88

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1 Basic Information
1.1 Manual purpose
This manual is intended for training professional users and operators. With the help of this
manual, you will be familiar with the pallet wrapping machine and its optional functions,
enabling you to use, operate, manage and maintain the machine in a safe and effective
manner.
User notice:
·The user must operate the machine in accordance with all safety instructions and
procedures and all safety procedures in the work area in this manual ;
·To ensure that the machine is properly installed, debugged, operated and maintained, these
operations can only be performed by fully and appropriately trained personnel;
·Ensure that the use of the machine is in full compliance with laws and regulations which
have the force of law.
1.2 To operator
This manual is part of the equipment. This information helps machines operate safely and
efficiently.
Notice:
Please read this manual thoroughly before operating the machine or executing any
procedure.
1.2.1 Primary contents
The source language of this manual is Chinese. The source Chinese text will be legally
binding to prevent any discrepancy between the other translated text and the source text.
Notice:
As we continue to improve and develop our products, it is not always possible to provide real
pictures of every detail of the machine. Therefore, the illustrations always show a typical
standard machine.

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1.2.2 Supplements and other information
This manual has been carefully written based on our experience and the latest knowledge.
Therefore, the information in this manual is valid and correct at the time of publication (see
cover).
As we continue to improve and develop our products, modifications to the machine are part of
the internal process. This means that you may receive supplements and other information later,
including corrections or improvements.
Notice:
Add these supplements to this manual to ensure that the customer always has the latest version
of the manual.
1.3 Agreement
This user manual uses the following agreement
1.3.1 Warning
This user manual lists the following warnings:
Warning
It indicates a risk of personal injury or even death.
Warning
It marks the risk of malfunction or damage to the machine.

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Notice
Used to highlight some information.
1.3.2 Printing and creation agreement
·There is always a bullet between lists and enumerations that do not have a specified order.
·It must be performed in the order specified by the number in the process.
·Abbreviations are defined when the manual is first used (except in the title)
1.4 Environmental protection
Please comply with the disposal of used or replaced parts and materials described in this
document. All recycling should be in accordance with local environmental laws and
regulations.
1.5 Machine label

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1.6 Additional help and information
Smart Wasp is committed to providing the highest level of support to its users and
operators. Depending on the product, the support provided mainly includes:
·Training
·Service management system
·24-hour global support
·Maintenance agreement
·Tool service
·Repair and update
For more information, please contact your dealer.

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2 Safety instructions
2.1 Standards and instructions
The machine is designed and manufactured in accordance with the requirements of the
Machinery Directive 2006/42 / EC and meets the legal requirements applicable on the date of
construction:
·Mechanical instruction: 2006/42/EC
·Low voltage directive: 2014/35 / EC
·EMC Directive: 2004/30 / EC
The machine is designed with safety in mind and includes protection against injury and
damage. However, all powerful machines can be dangerous if not used properly.
2.2 Safety regulations
2.2.1 General safety instructions
·The tasks described in this manual apply only to appropriately trained personnel with the
required skill level (see section 2.3) who are familiar with all safety instructions and
regulations mentioned in this manual.
·We are not responsible for any damage or personal injury caused by failure to comply with
the safety instructions in this document or the warnings, caution and care described in this
manual.
·Other security instructions may also apply, depending on the specific environment in your
workspace. Since we have no direct control over these specific working conditions, it is the
user's responsibility to ensure compliance with local environmental and safety regulations. If
you encounter an unknown security situation not described in this manual, please inform us
immediately.
The machine may also contain third-party components. Please refer to the appropriate manual
for specific security instructions for these third-party components.
·Please ensure that children and other unauthorized persons cannot enter the work area.

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·Please ensure that the working area has adequate light and ventilation.
·Dressed correctly. Do not wear loose clothing. Remove jewelry, watches, etc. to prevent
them from getting stuck in moving parts.
·Please wear protective equipment (e.g. protective clothing, protective shoes, gloves, helmet,
goggles, earmuffs) according to the user's operating environment.
·Before performing any tasks on the machine, check that the machine is safe and clean.
·Always be vigilant and pay attention to your own operations. Do not work on the machine
when you are tired or have drunk or have taken medicine.
·Do not change the structure of the machine. See section 2.2.5.
·Do not open the power distribution cabinet unless authorized.
·Do not graft unless you are authorized to temporarily disable the security features of the
machine.
2.2.2 Manual guidance
·Please keep this instruction manual in a safe place near the machine. Ensure that the manual
is always accessible.
·Please read this instruction manual thoroughly before using the machine or performing any
of the tasks described. Be sure to always have the latest version of this instruction manual.
·Perform the steps in the order given. Do not change the order of the steps.
2.2.3 Marks and instructions on the machine
·Marks or instructions on the machine are part of the security feature. They must not be
covered or removed and must be clearly visible throughout the life of the machine.
·Damaged or illegible signs and instructions must be replaced or repaired immediately.

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A Warning: Be careful with head injuries
B Warning: Squeeze danger, do not enter the machine during operation.
C Danger: Pay attention to danger when the turntable rotates
D Warning: Beware of falling near the turntable
E Warning: Remove the strap before installation
F Instruction: Label of machine
G Warning: Non-professional personnel are not allowed to operate the electric cabinet,
there is electrical danger
H Warning: Power must be turned off before repair
I Warning: please do not put your hand into the roller of film carriage
J Instruction: CE
K Warning: Do not stand on the turntable
L Indication: the rotational direction of the turntable
2.2.4 Alteration
Warning
Do not attempt to make any modifications or changes to the machine or program without the prior

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express consent of Smart Wasp. Unauthorized modifications or alterations to the machine may result in
serious personal injury or death.
Smart Wasp is always willing to discuss improving the value of the machine by modifying it
for the user. See section 1.6
2.2.5 Guarantee
·The machine is warranted for 12 months after installation. To exclude components and
electrical components that may wear out during normal use, the customer must notify the
dealer of the defect and the machine serial number. The customer must be able to hand over
the defective component to the dealer. The dealer will resolve the defect within a reasonable
time.
When problem must be resolved at the customer's location, the customer bears the additional
cost. The extra cost is for labor, travel or accommodation.
·The dealer is not responsible for any accidents or delays in the production process. When the
customer adjusts the machine with components that are not recommended by the dealer, the
dealer cannot guarantee that the machine meets the EC requirements.
2.2.6 Safety-transport
Notice
Usually the machine is shipped by dealer or with the help of instructions provided by the
dealer. When relocating the machine, please observe the safety instructions provided in
Chapter 4.
2.2.7 Safety - installation
Notice
Usually the machine is installed and adjusted by the dealer or with the help of the
instructions provided by the dealer. When relocating the machine, please observe the
safety instructions provided in Chapter 5.
2.2.8 Safety-operation

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Please follow the general safety instructions. See section 2.2.1
·Make sure the machine and its vicinity are kept dry.
·Keep away from moving parts
·Do not stand on the turntable even if the machine is turned off.
·Do not touch the area between the turntable and the machine floor (Be careful of finger
crush)
When the machine is running:
- Please do not touch the turntable.
- Keep away from the area between the pallet.
- Do not try to manually stop or drag the tray, please use the emergency stop button
·Please wear personal protective equipment as specified or recommended by the user.
·The film carriage moves up and down during operation. Keep away from the the plate slide
(to prevent finger crush or foot injury).
2.2.9 Safety-maintenance
·Please follow the general safety instructions. See section 2.2.1
·Before starting any maintenance (even cleaning):
- Put the switch button in the "OFF" position
- Remove the power plug
- Wait at least two minutes
·Do not wash the machine with water (electric shock hazard)
·Do not use solvent cleaning machine. Only use dry cloth and neutral cleaner to clean the
machine.
·If the security feature is temporarily disabled, the security feature is reactivated or enabled as
soon as the maintenance work is completed. After cleaning the machine, please make sure to
check the normal function of the safety function before production.
·Do not leave anything inside or on the machine.
·The sensor's detection range has been set by the manufacturer. Do not change the setting.
2.2.10 Safety - repair

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·Please follow the general safety instructions. See section 2.2.1
·Before starting any repair:
- Put the switch button in the "OFF" position
- Remove the power plug
- Wait at least two minutes
·If the security feature is temporarily disabled, the security feature is reactivated or enabled
as soon as the maintenance work is completed. After cleaning the machine, please make sure
to check the normal function of the safety function before production.
·Do not leave anything inside or on the machine.
2.3 Operating skill
2.3.1 Operator
·Only licensed operators are allowed to work on the machine.
·All operators can only perform their trained, executable operations.
·All operators using the machine must be familiar with the instructions.
·Operators must be familiar with all possible situations so that they can act quickly and
effectively in an emergency.
·This machine is only for people over the age of 16. The corresponding national occupational
safety and health regulations must be observed.
2.3.2 Operator Skills
Operators are trained to:
·Loading and unloading pallets.
·Use the controls on the control panel and the remote control to control the machine.
·Wrap pallets.
·Prepare to load and unload film rolls.
·Prepare to load and unload film rolls.

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Notice
It is the user's responsibility to ensure that the machine operators are adequately trained in
their operational tasks before starting work again.
2.4 Safety features
2.4.1 Security function overview
This pallet wrapping machine has the following safety features:
·Emergency stop button (Please see section 2.4.2)
·Safety marks and instructions (Please see section 2.2.3)
·Film carriage bottom safety device (Please see section 2.4.3)
·Ground lead (Please see section 2.4.4)

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A Emergency stop button
B Ground lead
C and D Film carriage bottom safety device
2.4.2 Emergency stop button
The emergency stop button is in the control panel.
Notice
In case of emergency, press the emergency stop button to stop the machine.
2.4.3 Film carriage bottom safety device
The film carriage bottom anti-drop protection switch is located under the film carriage. The
machine will stop once the lower plate touches the protection switch.
2.4.4 Ground lead
The electrical system is grounded. A continuity test has been performed on the ground wire.
The electrical system was tested for insulation and dielectric strength at the factory.
2.5 Main operational risk safety warning
Operators must pay attention to the following safety warnings during the normal operation of
the equipment.
·Physical collision and hazard:
Do not touch the machine parts while the
machine is running.

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·Keep away from operation area:
Do not stay in the operating area of
the machine
·Risk of collision:
do not stand under the film carriage
·Risk of collision when starting:
Do not stand disc objects when
starting
Nearby is danger.

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·Other dangerous situations at startup:
When moving goods, the forklift is
far away from the machine cargo

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3 Technical parameter description
3.1 Main component composition
X500 pallet wrapping machine adopts special film to package the pallet goods. The film can
be uniformly attached to the pallet goods in the pre-pull mode, and its main components are
shown in the following figure.
A Column
B Touch Screen
C Film Carriage
D Turntable
E Clamping and cutting system