Atlas Copco G2417-S180 Instruction sheet

G2417-S180
Printed Matter No.9836 9904 Die grinder
Valid from Serial No.A5850001
2014-04-01 Product Instructions
G2417-S180
(18000 r/min (rpm))
8423031283
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and in-
structions may result in electric shock, fire and/
or serious injury.
Save all warnings and instructions for future
reference

EN G2417-S180
2© Atlas Copco Industrial Technique AB - 9836 9904

3© Atlas Copco Industrial Technique AB - 9836 9904
Table of Contents
EN Product Instructions.......................................................................... 4
FR Notice d'utilisation du produit........................................................ 17
DE Produktanweisungen...................................................................... 31
ES Instrucciones del producto ............................................................ 45
PT Instruções para Produto ................................................................ 59
IT Istruzioni sul prodotto..................................................................... 72
SV Produktinstruktioner ....................................................................... 86
RU Инструкции по изделию .............................................................. 99
PL Instrukcja użytkowania produktu ................................................ 113
CS Pokyny kpoužívání výrobku ....................................................... 127
ZH 产品说明......................................................................................... 140
JA 製品に関する指示......................................................................... 151
KO 제품 지침........................................................................................ 164

Product information EN G2417-S180
4© Atlas Copco Industrial Technique AB - 9836 9904
Product information
General information
WARNING Read all warnings and all instructions. Failure to follow all
the instructions may result in electric shock, fire and/or serious personal
injury.
Ensure that you read and understand all instructions:
• Safety Information delivered together with the different parts of the sys-
tem.
• Product Instructions for installation, operation and maintenance of the
different parts of the system.
• All locally legislated safety regulations with regard to the system and
parts thereof.
Save all safety information and instructions for future reference.
Safety signal words
The safety signal words Danger, Warning, Caution, and Notice have the follow-
ing meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
Contact the Atlas Copco sales representative within your area to claim a prod-
uct. Warranty will only be approved if the product has been installed, operated
and overhauled according to the Operating Instructions.
Please also see the delivery conditions applied by the local Atlas Copco com-
pany.
ServAid
ServAid is a utility for providing updated product information concerning:
- Safety instructions
- Installation, Operation and Service instructions
- Exploded views
ServAid facilitates the ordering process of spare parts, service tools and acces-
sories for the product of your choice. It is continuously updated with informa-
tion of new and redesigned products.
You can use ServAid to present content in a specific language, provided that
translations are available, and to display information about obsolete products.
ServAid offers an advanced search functionality of our entire product range.
ServAid is available on DVD and on the website:
servaidweb.atlascopco.com

G2417-S180 EN Product information
© Atlas Copco Industrial Technique AB - 9836 9904 5
For further information contact your Atlas Copco sales representative or e-mail
us at:
[email protected]
Safety Data Sheets MSDS/SDS
The safety data sheets describes chemical products sold by Atlas Copco.
For more information, consult the website:
www.atlascopco.com
Choose Products - Safety Data Sheets, and follow the instructions on the
page.
Country of origin
Please refer to the information on the product label.
Dimensional drawings
For information about the dimensions of a product, see the Dimensional draw-
ings archive:
http://webbox.atlascopco.com/webbox/dimdrw
Overview
Design and function
This die grinder is intended for mounted wheels and rotary burrs only. This
model is lubricated. The machine, its attachments and accessories must only be
used for the purpose for which they were designated, all other use is prohibited.
• Never use grinding wheels attached with an adapter as this machine is not
fitted with a wheel guard
• Never attach circular saw blades or other cutters than the abrasive wheels or
brushes specified for the tool
Technical data
The table below shows the technical data for this product.
Ordering No 8423031283
Model G2417-S180
Air consumption at free speed 7.0 l/s (14.8 cfm)
Air consumption at max output 17.4 l/s (36.9 cfm)
Max working pressure 6.3 bar (90 psig)
Air inlet thread 3/8"
Max free speed 18000 r/min (rpm)
Max output 0.82 kW (1.1 hp)
Motor type Vane
Recommended hose size (d x l) 13 mm x 3 m (1/2" x 12")
Weight 1.2 kg (- lb)

Product information EN G2417-S180
6© Atlas Copco Industrial Technique AB - 9836 9904
Service overview
Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed
information on preventive maintenance. If the product is not working properly,
take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow
these general guidelines:
• Clean appropriate parts accurately
• Replace any defective or worn parts

G2417-S180 EN Installation
© Atlas Copco Industrial Technique AB - 9836 9904 7
Installation
Installation requirements
Air quality
• For optimum performance and maximum product life we recommend the
use of compressed air with a maximum dew point of +10°C (50°F). We also
recommend to install an Atlas Copco refrigeration type air dryer.
• Use a separate air filter which removes solid particles larger than 30 mi-
crons and more than 90% of liquid water. Install the filter as close as possi-
ble to the product and prior to any other air preparation units to avoid pres-
sure drop.
Make sure that the hose and couplings are clean and free from dust before
connecting to the tool.
Both lubricated and lubrication free products will benefit from a small
quantity of oil supplied from a lubricator.
Air lubrication guide
Brand Air lubrication
Atlas Copco Optimizer (1 liter) 9090 0000 04
Q8 Chopin 46
Shell Shell Air Tool Oil S2 A 320
Compressed air connection
WARNING Air under pressure can cause serious injury
►Always shut off the air supply, drain hose of air pressure and disconnect
the tool from air supply; when not in use, before making any adjustments
to the product - for example changing accessories, or when making re-
pairs.
WARNING Whipping hoses can cause serious injury
►Always make sure that there are no damaged or loose hoses or fittings.
WARNING Working pressure
►Do not exceed the maximum working pressure.
For correct air pressure and hose size, see section Technical data.
Make sure that the hose and couplings are clean and free from dust before
connecting to the tool.
Installation instructions
Installation of vibrating tools
It is recommended that a minimum length of 300 mm (12") of flexible hose for
compressed air is inserted between a vibrating tool and the quick-action cou-
pling.

Operation EN G2417-S180
8© Atlas Copco Industrial Technique AB - 9836 9904
Operation
Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic
guidelines and see if you can identify areas for improvement in posture, compo-
nent placement, or work environment.
• Take frequent breaks and change work positions frequently.
• Adapt the workstation area to your needs and the work task.
• Adjust for convenient reach range by determining where parts or tools
should be located to avoid static load.
• Use workstation equipment such as tables and chairs appropriate for the
work task.
• Avoid work positions above shoulder level or with static holding during as-
sembly operations.
• When working above shoulder level, reduce the load on the static mus-
cles by reducing the weight of the tool, using for example torque arms,
hose reels or weight balancers. You can also reduce the load on the static
muscles by holding the tool close to the body.
• Make sure to take frequent breaks.
• Avoid extreme arm or wrist postures, particularly for operations requir-
ing a degree of force.
• Adjust for convenient field of vision by minimizing movement of the eyes
and head during the work task.
• Use the appropriate lighting for the work task.
• Select the appropriate tool for the work task.
• Use ear protection equipment in noisy environments.
• Use high-quality inserted tools or consumables to minimize exposure to ex-
cessive levels of vibration.
• Minimize exposure to reaction forces.
• When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not
guided properly. Make sure to use the correct flanges for cut-off wheels
and avoid bending the wheel during cut-off operation.
• When drilling:
The drill might stall when the drill bit breaks through. Makes sure you
use support handles if the stall torque is too high. The safety standard
ISO11148 part 3 recommends using something to absorb the reaction
torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
• When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The abil-
ity to bear reaction forces depends on the operator’s strength and pos-
ture. Adapt the torque setting to the operator's strength and posture and
use a torque arm or reaction bar if the torque is too high.
• Use dust extraction system or mouth protection mask in dusty environments.

G2417-S180 EN Operation
© Atlas Copco Industrial Technique AB - 9836 9904 9
Setting-up instructions
WARNING Overspeed can result in serious injury or death
►The maximum permissible speed as marked on the tool must not be ex-
ceeded
Testing of the die grinder should only be carried out by professional techni-
cians. The technicians must be authorized to test this type of tool and to operate
a pneumatic system in accordance with national directives.
• The free speed of the machine shall be checked every day and whenever the
machine has been serviced. This check should be carried out with the grind-
ing equipment detached
• Use a pressure regulator to avoid excessive air pressure which may cause
overspeed
• Connections and air hose must be in good condition
Legend to page 2
A Check free speed
Maximum 18000 r/min (rpm)
B Maximum air pressure: 6.3 bar ( 90 psig)
Operating instructions
Visual inspection
Tool and accessories
Inspect the tool and its parts visually before use.
• Collet holder.
• Throttle lever.
• Lever catch.
Look for any damages or oil leakage that can compromise the safety of the tool.
Air installation
Inspect the air installation from the supply point to the tool visually before
use.
• Hose
• Couplings
• System pressure
• Air filter
Look for any damage that can compromise the safety of the tool.
Precautions
Read the General Safety Instructions before using the die grinder.

Operation EN G2417-S180
10 © Atlas Copco Industrial Technique AB - 9836 9904
WARNING Failure to follow correct working practices can result in se-
rious injury or death
►Ensure that the workpiece is properly supported
►Maintain a balanced body position and firm footing
►React quickly to excessive vibration due to damaged, or improperly
mounted insert tool
►Observe that stored compressed air in the hose may cause an accidental
start
►Release control device if the energy supply should fail
WARNING Electric shock
Should the product come in contact with electric circuits or other electrical
power sources, there is a risk of serious injury or death.
►Never work near electric circuits or other electrical power sources
►Make sure there are no hidden electric circuits in your working area
Personal protective equipment
The personal protective equipment must conform to the applicable health and
safety regulations.
Always wear the following personal protection:
• Safety helmet
• Hearing protection
• Safety goggles with side protection
• Protective gloves
• Safety footwear
Drugs, alcohol and medication
Drugs, alcohol and medication may impair your judgement and powers of con-
centration.
WARNING Poor reactions and incorrect assessments can lead to serious
accidents or death
►Never operate the product when you are under the influence of drugs, al-
cohol or medication
►Prevent other people from using the product if they are under the influ-
ence of drugs, alcohol or medication
Operation instructions
WARNING Air under pressure can cause serious injury
►Always shut off air supply, drain hose of air pressure and disconnect tool
from air supply when not in use, before making any adjustments to the
machine, e.g. changing accessories, or when making repairs
WARNING Wrong insert tool can burst and cause serious injury or
death
►Use insert tool with max operating speed higher or equal to the airgrinder
speed
►Do not use other insert tool than specified by the manufacturer (no cut-
ting off wheels or router bits).