Atlas Copco POWER FOCUS 6000 Instruction sheet

POWER FOCUS 6000
Printed Matter No. 9836 6528 01 Control and drive unit
Publication Date 2020-03-30
Valid from Serial No. A4740001 Product Instructions
POWER FOCUS 6000 8436180002
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9836 6528 01
Table of Contents
Product Information................................................................................................4
General Information ..........................................................................................4
Safety Signal Words ..............................................................................4
Warranty ................................................................................................4
ServAid ..................................................................................................4
Website..................................................................................................5
Safety Data Sheets MSDS/SDS............................................................5
Country of Origin ...................................................................................5
Dimensional Drawings...........................................................................5
Overview...........................................................................................................5
Normal Environmental Conditions .........................................................5
Technical Product Data .........................................................................5
Line Voltage...........................................................................................5
Mains Fuse ............................................................................................6
Power Consumption ..............................................................................6
Network Connections ............................................................................6
Service Overview..............................................................................................6
Service Recommendations....................................................................6
Installation ...............................................................................................................7
Installation Requirements .................................................................................7
Installation Checklist..............................................................................7
Front Connections .................................................................................7
Installation Instructions .....................................................................................8
Installing the Controller..........................................................................8
Configuring Remote Start for Single or Multiple Controllers..................8
Emergency Stop ....................................................................................8
QST Cable...........................................................................................12
Functional Test of the Residual-Current Circuit Breaker with
Overcurrent Protection (RCBO) Device...............................................13
Operation ...............................................................................................................14
Ergonomic Guidelines.....................................................................................14
Configuration Instructions ...............................................................................14
Programming a Pset............................................................................14
Service ...................................................................................................................15
Preventing ESD Problems ..............................................................................15
Maintenance Instructions................................................................................15
Service Recommendations..................................................................15
Replacing the Backup Battery for the Clock and Calendar Func-
tion.......................................................................................................15
Repair Instructions..........................................................................................15
Wiring ..................................................................................................15
Recycling ...............................................................................................................17
Environmental Regulations.............................................................................17

3
© Atlas Copco Industrial Technique AB - 9836 6528 01
Recycling Information .....................................................................................17

Product Information EN POWER FOCUS 6000
4© Atlas Copco Industrial Technique AB - 9836 6528 01
Product Information
General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
■Regulatory and Safety Information
■Technical Data

POWER FOCUS 6000 EN Product Information
© Atlas Copco Industrial Technique AB - 9836 6528 01 5
■Installation, Operation and Service Instructions
■Spare Parts Lists
■Accessories
■Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on
the Atlas Copco website.
Please visit: www.atlascopco.com.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
Normal Environmental Conditions
This product is designed to be safe under the following conditions:
■Indoor use
■Altitude up to 2 000 m
■Operating temperature +5.0 °C / +41.0 °F to +50.0 °C / +122.0 °F
■Storage temperature +5.0 °C / +41.0 °F to +50.0 °C / +122.0 °F
■Maximum relative humidity 80 % for temperatures up to 31 °C / 89 °F decreasing linearly to 50 % rel-
ative humidity at 40 °C / 104 °F
■Mains supply voltage fluctuations up to ±10 % of the nominal voltage
■Transient overvoltages up to the levels of overvoltage category II
■Temporary overvoltages occurring on the mains supply
■Pollution degree 2
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Line Voltage
The POWER FOCUS 6000 operates on a single-phase 115 or 230 VAC line voltage.

Product Information EN POWER FOCUS 6000
6© Atlas Copco Industrial Technique AB - 9836 6528 01
The POWER FOCUS 6000 has a function for sensing the line voltage automatically. This means that the
POWER FOCUS 6000 automatically switches to the voltage you connect to it.
Mains Fuse
Recommended mains fuses (power outlet):
Tool Mains voltage [V] Fuse [A]
SR21/STR61 115 15
230 16
ST31/ST61/ST81/ST101 115 15
230 16
If you are running the POWER FOCUS 6000 as a stand-alone unit and trigger the tools manually (at ran-
dom) it is normally possible to connect up to three POWER FOCUS 6000 units to one power drop. If you
are synchronizing the spindles you need one drop for each POWER FOCUS 6000 unit. The fusing in the
power drop must be of the time delay type.
Power Consumption
Power consumption depends on the speed and torque of the tool. High speed and torque increase power
consumption.
Tool Off mode [W] Idle mode [W] Active mode [W]
SR21 <0.5 <26 1100
STR61 <0.5 <26 1200
ST31 <0.5 <26 1050
ST61 <0.5 <26 1200
ST81 <0.5 <26 1300
ST101 <0.5 <26 1500
The power consumption in idle mode has been measured without any controller accessories or tool
accessories connected.
Network Connections
Factory LAN - 100/100 Mb/s
Service LAN - 100/100 Mb/s
Service Overview
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Replace any defective or worn parts

POWER FOCUS 6000 EN Installation
© Atlas Copco Industrial Technique AB - 9836 6528 01 7
Installation
Installation Requirements
Installation Checklist
The POWER FOCUS 6000 is a control and monitoring unit for electric assembly tools. A working
system consists of the following:
■the POWER FOCUS 6000
■an IAM, Intelligent Application Module, containing software, configurations and licenses
■(for non-battery driven electric tools) a tool cable, available in different models and lengths
■an electric tool.
Front Connections
Connections and switches behind the front cover of the Power Focus 6000 controller:
Controller connections behind the front cover
1. Remote start
2. Emergency stop
3. COM ports
4. Battery
5. Cable
6. USB port
7. IAM

Installation EN POWER FOCUS 6000
8© Atlas Copco Industrial Technique AB - 9836 6528 01
8. Residual-current device (RCBO)
9. Digital input
10. Digital output
11. I/O bus
12. Factory Ethernet port
13. Anybus CC
14. Power connector
Installation Instructions
Installing the Controller
The controller must be positioned so that the power switch is easily accessible.
For maximum tool performance, make sure that the controller is installed so that free airflow is pro-
vided. This improves the cooling of the controller.
1. Attach the mounting plate to a wall or to a steel plate, using three M6 screws. If attaching to a wall,
use the correct wall bracket (plug and screw). If attaching to a steel plate, make sure that the steel
plate is at least 2 mm thick.
2. Attach the controller to the mounting plate by tilting the controller and guiding the top flange of the
mounting plate into the slot on the back of the controller. Lower the controller to engage the locking
mechanism.
3. Install the retainer strap between the wall and the cable cover.
4. Open the front access door of the controller.
5. Connect the power cable to the power connector.
6. Place the IAM in its socket on the back of the front access door.
7. Make sure that the RCBO (residual-current device) is switched on.
8. Close the front access door.
9. Connect the tool cable to its socket on the bottom part of the controller.
10. Connect the power cable to a power supply.
11. Turn the power switch on.
An optional, threaded grounding point is available on the lower backside of the controller. The
grounding point accepts a M4 threaded screw. The additional grounding does not replace the ground-
ing from the wall socket.
Configuring Remote Start for Single or Multiple Controllers
The switch for remote start is found on the connector board located behind the front access door.
Whenever enabling remote start you must, for safety reasons, implement an emergency stop solution.
When using portable hand-held or portable hand-guided tools (such as tools used with torque reac-
tion devices or dual trigger), remote start must be disabled by setting the switch on the controller to
OFF. This is done to make it impossible to override the safety function within the tools.
Emergency Stop
The supply disconnecting device may serve as an emergency stop when it is readily accessible to the op-
erator and it is of the type described in EN 60204-1:2006, 5.3.2 a), b), c) or d). When intended for such
use, the supply disconnecting device shall be colored red and have a yellow background. (Ref. EN
60204-1:2006, 10.7.5).

POWER FOCUS 6000 EN Installation
© Atlas Copco Industrial Technique AB - 9836 6528 01 9
The POWER FOCUS 6000 provides an infrastructure to build an Emergency Stop function with redundant
breaking according to EN ISO 13849-1 category 3 PL d. The Emergency Stop function must be used
when using remote start functionality.
The Emergency Stop functionality can be used with a supply-disconnecting device (such as an Emer-
gency Stop button). When the Emergency Stop button is activated, it breaks the supply voltage to the con-
troller.
A diagnose of the system is run automatically at the start of the controller. This is done both after an emer-
gency stop and at a normal start.
The Emergency Stop function is used with either a single controller or up to 10 controllers in a single
emergency stop chain. In a multiple controller configuration, the Emergency Stop signal is distributed from
the first controller to all interconnected controllers using the I/O bus interface. The last controller in the
chain returns a feedback signal to indicate that all controllers have received the Emergency Stop signal.
The event Emergency Stop is displayed.
For the Emergency Stop there is a 24V DC output through the Emergency Stop interface on the connector
panel.
Cabling
EM Stop button cables
Single/Multiple controllers Dimension Maximum length
Single 0.7 mm2 cable 400 meters
Multiple 1.5 mm2 cable 50 meters
I/O Cables
For connecting multiple controllers with I/O cables distributing the emergency stop signal, use the maxi-
mum length according to the following table:
AWG 22 cable Maximum total length
4 controllers 200 meters
5 controllers 140 meters
6 controllers 100 meters
8 controllers 70 meters
10 controllers 50 meters
Pin Configurations for Emergency Stop
The POWER FOCUS 6000 has an external EM Stop interface and an I/O bus on the connector board that
is located behind the front access door.
The pin configuration is different for single controller solutions and for multiple controller solutions. For sin-
gle controller solutions, the pin configuration depends on whether or not an EM Stop button is connected
to the controller.
Single Controller with EM Stop Button
Connector: Phoenix, 10-pin headers, 3.5 mm pitch
Use the following pin configuration:

Installation EN POWER FOCUS 6000
10 © Atlas Copco Industrial Technique AB - 9836 6528 01
Pin Use
1 Do not use
2 Do not use
3 Attach an emergency button be-
tween pin 3 and pin 4
4 See pin 3
5 Attach an emergency button be-
tween pin 5 and pin 6
6 See pin 5
7 Connect a jumper between pin 7
and pin 8
8 See pin 7
9 Connect a jumper between pin 9
and pin 10
10 See pin 9
Single Controller Without EM Stop Button
WARNING Remote start switch must be set to OFF for this configuration
The POWER FOCUS 6000 comes with jumpers preinstalled for this configuration.
Connector: Phoenix, 10-pin headers, 3.5 mm pitch
Use the following pin configuration:
Pin Use
1 Do not use
2 Do not use
3 Connect a jumper between pin 3
and pin 4
4 See pin 3
5 Connect a jumper between pin 5
and pin 6
6 See pin 5
7 Connect a jumper between pin 7
and pin 8
8 See pin 7
9 Connect a jumper between pin 9
and pin 10
10 See pin 9

POWER FOCUS 6000 EN Installation
© Atlas Copco Industrial Technique AB - 9836 6528 01 11
Multiple Controllers with an EM Stop Button
Connection schematics for an emergency stop button in a multiple controller configuration.
A Emergency stop button
B, C, D Controllers
E Emergency stop button cable
F, G Emergency stop I/O cables
The pin configuration differs depending on the controller location within the EM Stop chain.
First controller with an EM Stop button connected
EM Stop button connector: Phoenix, 10-pin headers, 3.5 mm pitch
Use the following pin configuration:
Pin Use
1 Do not use
2 Do not use
3 Attach an emergency button be-
tween pin 3 and pin 4
4 See pin 3
5 Attach an emergency button be-
tween pin 5 and pin 6
6 See pin 5
7 Connect a jumper between pin 7
and pin 8
8 See pin 7
9 Do not use
10 Do not use
Controllers between first and last
EM Stop I/O cable connector: Phoenix, 10-pin
Remove plug or use the following pin configuration:

Installation EN POWER FOCUS 6000
12 © Atlas Copco Industrial Technique AB - 9836 6528 01
Pin Use
1 Do not use
2 Do not use
3 Do not use
4 Do not use
5 Do not use
6 Do not use
7 Do not use
8 Do not use
9 Do not use
10 Do not use
Last controller
EM Stop I/O cable connector: Phoenix, 10-pin
Use the following pin configuration:
Pin Use
1 Do not use
2 Do not use
3 Do not use
4 Do not use
5 Do not use
6 Do not use
7 Do not use
8 Do not use
9 Connect a jumper between pin 9
and pin 10
10 See pin 9
Resetting the Emergency Stop
Resetting an activated emergency stop is done by the software.
QST Cable
QST spindles can be used in combination with the Power Focus 6000. The QST types approved to be
compatible with the Power Focus 6000 are: QST 34/42/50/62.
Requirements
Minimum bending radius
Cable type Minimum bending radius
QST cable 5x cable diameter
Maximum cable length
Tool type Recommended max cable length [m]
QST 34/42/50/62 60 m (3x20m OK, 6x10m NOK)
Cable extensions

POWER FOCUS 6000 EN Installation
© Atlas Copco Industrial Technique AB - 9836 6528 01 13
As also indicated in the table above, QST cables can be extended up to a maximum of 60m combined.
Note that when extending to lengths greater than 15m, QST cables (4220 3799 XX) shall be used for the
extension (Extension cables 4220 4393 XX are not recommended).
The product number for connecting the Power Focus 6000 to a QST tool, is: 4220 4715 XX
For proper handling and installation of QST cables, please also follow the guidelines described in the
"Pocket guide to Cable Management" available from Atlas Copco.
Functional Test of the Residual-Current Circuit Breaker with Overcurrent
Protection (RCBO) Device
A certified electrician must perform the functional test of the residual-current circuit breaker with overcur-
rent protection (RCBO) device, according to the IEC 61557-6 standard.
In high-voltage countries with a mains voltage of 220-240 V, the functional test can be performed by push-
ing the yellow button on the RCBO device.
In low-voltage countries with a mains voltage of 110-120 V, the functional test must be performed using
the phase and neutral in the two test openings above the RCBO device.

Operation EN POWER FOCUS 6000
14 © Atlas Copco Industrial Technique AB - 9836 6528 01
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas
for improvement in posture, component placement, or work environment.
■Take frequent breaks and change work positions frequently.
■Adapt the workstation area to your needs and the work task.
■Adjust for a convenient reach range by determining where parts and tools need to be located to
avoid static load.
■Use workstation equipment such as tables and chairs appropriate for the work task.
■Avoid work positions above shoulder level or with static holding during assembly operations.
■When working above shoulder level, reduce the load on the static muscles by lowering the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■Take frequent breaks.
■Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
■Adjust for a convenient field of vision that requires minimal eye and head movements.
■Use appropriate lighting for the work task.
■Select the appropriate tool for the work task.
■In noisy environments, use ear protection equipment.
■Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibra-
tion.
■Minimize exposure to reaction forces.
■When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct
flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
■When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high.
The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque
above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture deter-
mine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the op-
erator's strength and posture and use a torque arm or reaction bar if the torque is too high.
■In dusty environments, use a dust extraction system or wear a mouth protection mask.
Configuration Instructions
Programming a Pset
Please refer to the User guide for information on how to program a Pset.

POWER FOCUS 6000 EN Service
© Atlas Copco Industrial Technique AB - 9836 6528 01 15
Service
Preventing ESD Problems
The components inside the product and controller are sensitive to electrostatic discharge. To avoid future
malfunction, make sure that service and maintenance is carried out in an ESD approved work environ-
ment. The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Replace any defective or worn parts
Replacing the Backup Battery for the Clock and Calendar Function
For the clock and calendar function, the controller uses a backup battery. The 3 V lithium backup battery is
of the CR2032 type.
To replace the backup battery, do the following:
1. Open the front access door of the controller.
2. On the rear of the front access door, loosen the screws of the battery cover and remove the battery
cover.
3. Remove the old battery and replace it with a new battery of the same type.
4. Reinstall the battery cover and tighten the screws on the rear of the front access door.
5. Close the front access door.
Repair Instructions
Wiring
If the plug on the power cable needs to be replaced, use the following wiring guide:
Color Input
Brown or black Live
Blue Neutral
Green and yellow Protective ground
Warning! The power cable is the primary means of disconnection. Before opening a POWER FOCUS
6000, make sure to unplug the power cable.

Service EN POWER FOCUS 6000
16 © Atlas Copco Industrial Technique AB - 9836 6528 01
Warning! Do not use a power supply with galvanic isolation, since it disrupts the function of the residual-
current circuit breaker with overcurrent protection (RCBO device). The test button for the RCBO device
activates the RCBO device, even if the power supply is from an isolated transformer.
Warning! If the power cable needs to be replaced, only use a genuine Atlas Copco replacement power ca-
ble. Use of a non-genuine power cable may result in dangerous situations.

POWER FOCUS 6000 EN Recycling
© Atlas Copco Industrial Technique AB - 9836 6528 01 17
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling Information
Part Recycle as
1 Chassis Aluminum
2 Wall mount Steel

Recycling EN POWER FOCUS 6000
18 © Atlas Copco Industrial Technique AB - 9836 6528 01
Part Recycle as
3 Cable cover Steel
4 Screws Steel
5 Connector board WEEE
6 Spacer Steel
7 Screw Steel
8 Connector cover ABS
9 Base board WEEE
10 Spacer Steel
11 Shield plate Aluminum zinc
12 TPLC board WEEE
13 Screw Steel
14 Skiip module plate Steel
15 Screw Steel
16 Chassis lid Aluminum
17 Washer Steel
18 Radio cover ABS
19 Front lid Aluminum
20 Lithium battery Battery
21 IT board WEEE
22 Speaker WEEE
23 Front Aluminum
24 Logo plate Aluminum
25 Overlay WEEE

Original instructions
Atlas Copco Industrial
Technique AB
SE-10523 STOCKHOLM
Sweden
Telephone: [phone]
www.atlascopco.com
© Copyright 2020, Atlas Copco Industrial Technique AB. All rights reserved.
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