Atlas Copco CC234HF User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812159801_A.pdf4812159801_A.pdf
Vibratory rollerVibratory roller
CC234HF/334HFCC234HF/334HF
CC2300/3300CC2300/3300
EngineEngine
Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i)Deutz TCD 3.6 L04 (IIIB/T4i)
Serial numberSerial number
10000313x0A009396 -10000313x0A009396 -
10000317x0A009737 -10000317x0A009737 -
10000338x0A011354 -10000338x0A011354 -
10000342x0A011649 -10000342x0A011649 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812159801_A.pdf2014-03-31
Table of Contents
Introduction .............................................................................................................................. 1
Warning symbols......................................................................................... 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Slopes ......................................................................................................... 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter/compactor ................................................................................ 9
Working lights - Xenon .............................................................................. 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 12
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Dimensions, side view............................................................................... 16

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Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Hydraulic system....................................................................................... 20
Automatic Climate Control (ACC) (Optional)............................................. 20
Tightening torque ...................................................................................... 21
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system..................................................................................... 23
Brake system ............................................................................................ 24
Steering system ........................................................................................ 24
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
ROPS ........................................................................................................ 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 26
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Control panel and controls ........................................................................ 32
Function descriptions ................................................................................ 33
Display explanations ................................................................................. 36

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Machine alarm........................................................................................... 40
"MAIN MENU" ........................................................................................... 41
"USER SETTINGS" .................................................................... 42
"MACHINE SETTINGS".............................................................. 43
"SERVICE MENU"...................................................................... 43
"ABOUT"..................................................................................... 45
Operator help when starting...................................................................... 45
Operator help Workmode.......................................................................... 45
Instruments and controls, cab ................................................................... 46
Function description of instruments and controls in the cab ..................... 47
Using the cab controls............................................................................... 48
Defroster ..................................................................................... 48
Heat ............................................................................................ 48
AC/ACC ...................................................................................... 48
Electrical system (version 1).................................................................................... 49
Fuse boxes in main switchbox .................................................................. 49
Electrical system (version 2).................................................................................... 50
Fuse card in main switchbox..................................................................... 50
Power in engine compartment/battery compartment ................................ 51
Main fuse panel (Cummins) ...................................................................... 51
Fuse box at master switch (Deutz)............................................................ 52
Fuses in cab.............................................................................................. 53
Operation ............................................................................................................................... 55
Before starting ......................................................................................................... 55
Master switch - Switching on..................................................................... 55
Control panel, adjustments ....................................................................... 55
Operator's seat - Adjustment..................................................................... 56
Operator's seat, comfort - Adjustments..................................................... 56
Parking brake ............................................................................................ 57
Display - Control........................................................................................ 57

2000h-Maintenance
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Interlock..................................................................................................... 58
Operator position....................................................................................... 59
View .......................................................................................................... 59
Starting .................................................................................................................... 60
Starting the engine .................................................................................... 60
Display when activating choice via the button set..................................... 61
Alarm descriptions..................................................................................... 62
Driving ..................................................................................................................... 63
Operating the roller ................................................................................... 63
Machine with gear change in separate spring-return switch
(gear position switch).................................................................. 63
Interlock/Emergency stop/Parking brake - Check ..................................... 65
Pivotal steering (Optional)......................................................................... 66
Edge cutting (Optional) ............................................................................. 66
Vibration .................................................................................................................. 67
Manual/Automatic vibration....................................................................... 67
Manual vibration - Switching on ................................................................ 68
Amplitude/frequency - Changeover........................................................... 68
Braking .................................................................................................................... 68
Normal braking.......................................................................................... 68
Emergency braking ................................................................................... 69
Switching off.............................................................................................. 69
Parking .................................................................................................................... 70
Chocking the drums .................................................................................. 70
Master switch ............................................................................................ 70
Long-term parking.................................................................................................................. 71
Engine ....................................................................................................... 71
Battery....................................................................................................... 71
Air cleaner, exhaust pipe........................................................................... 71
Watering system ....................................................................................... 71

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Fuel tank ................................................................................................... 71
Hydraulic reservoir .................................................................................... 71
Hoods, tarpaulin ........................................................................................ 72
Steering cylinder, hinges, etc. ................................................................... 72
Miscellaneous ........................................................................................................................ 73
Lifting ....................................................................................................................... 73
Locking the articulation ............................................................................. 73
Lifting the roller.......................................................................................... 74
Lifting the roller with jack:.......................................................................... 74
Unlocking the articulation .......................................................................... 75
Towing/Recovering.................................................................................................. 75
Short distance towing with the engine running.......................................... 76
Short distance towing when the engine is inoperative. ............................. 76
Towing the roller........................................................................................ 77
Trailer eye ................................................................................................. 77
Transport ................................................................................................................. 78
Loading CC224-624HF, CC2200-6200..................................................... 79
Operating instructions - Summary ......................................................................................... 81
Preventive maintenance ........................................................................................................ 83
Acceptance and delivery inspection.......................................................... 83
Warranty.................................................................................................... 83
Maintenance - Lubricants and symbols ................................................................................. 85
Maintenance symbols ............................................................................... 86
Maintenance - Maintenance schedule ................................................................................... 87
Service and maintenance points ............................................................... 87
General ..................................................................................................... 87
Every 10 hours of operation (Daily)........................................................... 88
After the FIRST 50 hours of operation ...................................................... 88
Every 50 hours of operation (Weekly)....................................................... 89
Every 250 hours of operation (Monthly) .................................................... 89

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Every 500/1500 hours of operation ........................................................... 90
Every 1000 hours of operation .................................................................. 91
Every 2000 hours of operation .................................................................. 92
Maintenance, 10h .................................................................................................................. 93
Diesel engine - Check oil level .................................................................. 93
Coolant level - Check ................................................................................ 94
Fuel tank - Refueling ................................................................................. 94
Water tank, Std - Filling............................................................................. 95
Hydraulic reservoir - Check fluid level....................................................... 95
Sprinkler system/Drum
Check ........................................................................................................ 96
Cleaning the coarse filter .......................................................................... 96
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 97
Emergency watering (Accessory) - Extra pump in pump system.............. 97
Scrapers, spring-action
Check ........................................................................................................ 98
Scrapers
Setting - Adjustment.................................................................................. 98
Maintenance - 50h ............................................................................................................... 101
Fuel filter - Draining................................................................................. 101
Drum gearbox - Checking the oil level .................................................... 102
Maintenance - 250 / 750 / 1250 / 1750h .............................................................................. 103
Diesel engine
Oil change ............................................................................................... 103
Engine
Replacing oil filter.................................................................................... 104
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 104
Battery
- Check condition .................................................................................... 105
Air conditioning (Optional)
- Inspection.............................................................................................. 105

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Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 106
Edge cutter (Optional)
- Lubrication ............................................................................................ 106
Maintenance - 500 / 1500h .................................................................................................. 107
Diesel engine
Oil change ............................................................................................... 107
Engine
Replacing oil filter.................................................................................... 108
The engine fuel filter - replacement/cleaning .......................................... 108
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 109
Battery
- Check condition .................................................................................... 109
Air cleaner
Checking - Change the main air filter...................................................... 110
Backup filter - Change............................................................................. 110
Air cleaner
- Cleaning................................................................................................ 111
Drum - oil level
Inspection - filling .................................................................................... 112
Hydraulic reservoir cap - Check .............................................................. 112
Rubber elements and attachment screws
Check ...................................................................................................... 113
Seat bearing - Lubrication ....................................................................... 113
Pivot bearing (Optional) - Lubrication...................................................... 114
Air conditioning (Optional)
- Inspection.............................................................................................. 114
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 115
Edge cutter (Optional)
- Lubrication ............................................................................................ 115
Maintenance - 1000h ........................................................................................................... 117
Diesel engine
Oil change ............................................................................................... 117

2000h-Maintenance
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Engine
Replacing oil filter.................................................................................... 118
The engine fuel filter - replacement/cleaning .......................................... 118
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 119
Air cleaner
Checking - Change the main air filter...................................................... 119
Backup filter - Change............................................................................. 120
Air cleaner
- Cleaning................................................................................................ 120
Battery
- Check condition .................................................................................... 121
Hydraulic filter
Change.................................................................................................... 121
Hydraulic reservoir cap - Check .............................................................. 122
Drum - Changing the oil .......................................................................... 123
Drum gearbox - Oil change ..................................................................... 123
Rubber elements and attachment screws
Check ...................................................................................................... 124
Seat bearing - Lubrication ....................................................................... 124
Pivot bearing (Optional) - Lubrication...................................................... 125
Cab
Fresh air filter - Replacing ....................................................................... 125
Air conditioning (Optional)
- Overhaul ............................................................................................... 126
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 126
Edge cutter (Optional)
- Lubrication ............................................................................................ 127
Steering hitch - Tightening ...................................................................... 127
Maintenance - 2000h ........................................................................................................... 129
Diesel engine
Oil change ............................................................................................... 129
Engine
Replacing oil filter.................................................................................... 130