Atlas Equipment 200 Series User manual

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CONTENTS
1 INTRODUCTION 3
2 PRODUCT DESCRIPTION 4
3 GENERAL INFORMATION 5
4 INSTALLATION 6
5 USE 10
6 MAINTENANCE 12

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CHAPTER 1 - INTRODUCTION
Thank you for purchasing a product from the line of accessories. The machine has been manufactured
in accordance with the very best quality principles. Follow the simple instructions provided in this
manual to ensure the correct operation and long life of the machine. Read the entire manual thoroughly
and make sure you understand it.
IDENTIFICATION DATA
A complete description of the “Model” and the “Serial number” will make it easier for our technical
assistance to provide service and will facilitate delivery of any required spare parts. For clarity and
convenience, we have inserted the data of your tyre changer in the box below. If there is any
discrepancy between the data provided in this manual and that shown on the plate fixed to the machine,
the latter should be taken a scorrect.
This manual is an integral part of the product. Before using the tyre changer, read carefully the
warnings and instructions contained in this manual since they provide important information on
operating safety and maintenance.
Keep this manual for future reference.

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CHAPTER 2 - PRODUCT DESCRIPTION
1) Arm 1
2) Arm 2
3) Arm 3
4) Bead pressing too
5) Arm with bead lifting disk
6) Lifting/lowering control
7) Lifting/lowering control
8) Operating arm with roller tool
9) Arm with bead lifting disk

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CHAPTER 3 – GENERAL INFORMATION
3.1 INTENDED USE
These accessories have been designed and manufactuered exclusively for being installed on a tire
changer in order to faciliate removing and mounting of tires from/onto the rim.
Any other use is to be considered incorrect and unreasonable.
In particular the manufacturer cannot beheld responsible for any damage caused through the use for
purposes other than those specified in this manual, and therefore inappropriate, incorrect and
unreasonable.
3.2 GENERAL SAFETY RULES
The use of these accessories is permitted only and exclusively to trained and
authorized expert staff.
Any tampering or modification to the equipment carried out without the manufacturer's prior
authorization will free him from all responsibility for damage caused directly or indirectly by the
above actions.
Removing or tampering with safety devices immediately invalidates the warranty.
3.3 TRANSPORTATION
The accessories must be transported in their
original package and kept in the position shown
on the package itself.
The packaged accessories may be moved by
means of a forklift truck of suitable capacity.
3.3 UNPACKING
Once the packing material has been removed,
check the
machine visually for any signs of damage.
Keep the packing materials out of the reach of
cylinder as they can be a source of danger.
Keep the packing for possible future transport.

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CHAPTER 4 – INSTALLATION
The accessories need to be connected to a compressed air system with values between 8 – 10bar.
4.1 INSTALLATION ON TIRE CHANGER
4.1.1 MOUTING HELP
•Unscrew the lubricator support (A);
•Remove the side cover from the machine;
•Set the support plates (D) and fix them by means of nuts M10 (F);
•Mount HEP onto the supports and fix it by means of nuts M10 (E);
•Screw the lubricator (if any) in the holes present on the HELP body;
•Fix the lubricator to its support (if any) or directly to the HEPL body.

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4.1.2 MOUTING PRESS ARM
•Mount the support (G) onto the frame by means of 2 screws M10X25 and relevant nuts; (fig.5)
•Fix the column (L) to the back part of the frame by means of 3 screws M10X25 and relevant
nuts; (fig. 6)
•Connect PRESS ARM base (H) to the support (G) and to the column (L) as indicated on the
drawing. (fig. 7)

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4.2 COMPONENTS ASSEMBLY
4.2.1 HELP COMPONENTS ASSEMBLY
•Let the arm with bead lifting disk (9) slide into its housing and tighten screw (P) with relevant
washers; (fig. 11)
•Remove screw (Q) and washer and loosen screws (R); (fig 11)
•Lift the operating arm fairing (8) as high as necessary and inset the hexagon in the proper seat;
(fig. 11)
•Reposition the fairing and fix it by tightening screws (Q) and (R); (fig. 11)
•Connect the pneumatic hoses according to the plan. (fig. 12).

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4.2.2 PRESS ARM COMPONENTS ASSEMBLY
•Let the arm with bead lifting disk (5) slide into its housing and tighten screw (S) with relevant
washers; (fig. 13)
•Connect the pneumatic hoses of control valve according to the plan; (fig. 14)
•Mount the arm 1 at the base, setting it into the relevant housing. Lock the whole unit by means
of screw (V), relevant washers and the nut (Z); (fig 13)
•Connect arms 2-3 (already joined to each other) to the arm 1 inserting them in relevant seats;
(fig. 13)
•Lock the whole unit by screwing in handle (T), counter-nut (U) and relevant washer as shown
in the figure 13.
4.3 PNEUMATIC CONNECTION TO TIRE CHANGER
4.3.1 PRESS ARM PNEUMATIC CONNECTION
•Set the pipe (K) into the hole on the backside of the machine;
•Cut the hose (J) coming from the lubricator and directed to pedals. Connect the two hose ends
to the T-union delivered;
•Connect the feeding pipe (K) of PRESS ARM with T-union through the proper union delivered.
4.3.2 HELP PNEUMATIC CONNECTION
•Set the pipe (w) into the hole on the right side of the machine, under the bead-breaker;
•Cut the hose (J) coming from the lubricator and directed to pedals. Connect the two hose ends
to the T-union delivered;
•Connect the feeding pipe (W) of HELP with T-union through the proper union delivered.

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CHAPTER 5 – USE
5.2 REMOVAL OF EXTRALOW PROFILED TIRES OR RACING TIRES
5.2.1 UPPER BEAD
•Lock the rim onto the turntable as shown in tire-
changer’s installation, use and maintenance guide;
•In case of difficulty, use the bead-pusher (4) of
PRESS ARM for keeping the rim pressed onto the
turntable clamps and facilitate its locking (fig. 16);
•Position the mounting head as indicated by standard
proceeding for tire removal inside the installation, use
and maintenance guide;
•Position (fig. 17) HELP roller (8) at the right side of
the mounting head (X) and PRESS ARM bead-pusher
(4) at the opposite side, so that they press slightly the
tire downwards, in order to facilitate introduction of
the bead-lifting lever (Y);
•Release HELP and lower the lever to bring the tire
bead onto the mounting head;
•Release PRESS ARM and follow removing standard
proceedings;
•By means of HELP bead-lifting disk, press the lower
tire rim in order to avoid its re-beading (fig. 18).
5.2.2 LOWER BEAD
•Follow standard proceedings for tire final removal
and use HELP and PRESS ARM bead-lifting disks for
keeping the tire at the same level of rim’s groove.
In this way, the introduction of bead-lifting lever will
be facilitated (fig. 19).