Atlas Equipment 200 Series User manual

REV. 01 2 / 12
CONTENTS
1 INTRODUCTION 3
2 PRODUCT DESCRIPTION 4
3 GENERAL INFORMATION 5
4 INSTALLATION 6
5 USE 10
6 MAINTENANCE 12

REV. 01 3 / 12
CHAPTER 1 - INTRODUCTION
Thank you for purchasing a product from the line of accessories. The machine has been manufactured
in accordance with the very best quality principles. Follow the simple instructions provided in this
manual to ensure the correct operation and long life of the machine. Read the entire manual thoroughly
and make sure you understand it.
IDENTIFICATION DATA
A complete description of the “Model” and the “Serial number” will make it easier for our technical
assistance to provide service and will facilitate delivery of any required spare parts. For clarity and
convenience, we have inserted the data of your tyre changer in the box below. If there is any
discrepancy between the data provided in this manual and that shown on the plate fixed to the machine,
the latter should be taken a scorrect.
This manual is an integral part of the product. Before using the tyre changer, read carefully the
warnings and instructions contained in this manual since they provide important information on
operating safety and maintenance.
Keep this manual for future reference.

REV. 01 4 / 12
CHAPTER 2 - PRODUCT DESCRIPTION
1) Arm 1
2) Arm 2
3) Arm 3
4) Bead pressing too
5) Arm with bead lifting disk
6) Lifting/lowering control
7) Lifting/lowering control
8) Operating arm with roller tool
9) Arm with bead lifting disk

REV. 01 5 / 12
CHAPTER 3 – GENERAL INFORMATION
3.1 INTENDED USE
These accessories have been designed and manufactuered exclusively for being installed on a tire
changer in order to faciliate removing and mounting of tires from/onto the rim.
Any other use is to be considered incorrect and unreasonable.
In particular the manufacturer cannot beheld responsible for any damage caused through the use for
purposes other than those specified in this manual, and therefore inappropriate, incorrect and
unreasonable.
3.2 GENERAL SAFETY RULES
The use of these accessories is permitted only and exclusively to trained and
authorized expert staff.
Any tampering or modification to the equipment carried out without the manufacturer's prior
authorization will free him from all responsibility for damage caused directly or indirectly by the
above actions.
Removing or tampering with safety devices immediately invalidates the warranty.
3.3 TRANSPORTATION
The accessories must be transported in their
original package and kept in the position shown
on the package itself.
The packaged accessories may be moved by
means of a forklift truck of suitable capacity.
3.3 UNPACKING
Once the packing material has been removed,
check the
machine visually for any signs of damage.
Keep the packing materials out of the reach of
cylinder as they can be a source of danger.
Keep the packing for possible future transport.

REV. 01 6 / 12
CHAPTER 4 – INSTALLATION
The accessories need to be connected to a compressed air system with values between 8 – 10bar.
4.1 INSTALLATION ON TIRE CHANGER
4.1.1 MOUTING HELP
•Unscrew the lubricator support (A);
•Remove the side cover from the machine;
•Set the support plates (D) and fix them by means of nuts M10 (F);
•Mount HEP onto the supports and fix it by means of nuts M10 (E);
•Screw the lubricator (if any) in the holes present on the HELP body;
•Fix the lubricator to its support (if any) or directly to the HEPL body.

REV. 01 7 / 12
4.1.2 MOUTING PRESS ARM
•Mount the support (G) onto the frame by means of 2 screws M10X25 and relevant nuts; (fig.5)
•Fix the column (L) to the back part of the frame by means of 3 screws M10X25 and relevant
nuts; (fig. 6)
•Connect PRESS ARM base (H) to the support (G) and to the column (L) as indicated on the
drawing. (fig. 7)

REV. 01 8 / 12
4.2 COMPONENTS ASSEMBLY
4.2.1 HELP COMPONENTS ASSEMBLY
•Let the arm with bead lifting disk (9) slide into its housing and tighten screw (P) with relevant
washers; (fig. 11)
•Remove screw (Q) and washer and loosen screws (R); (fig 11)
•Lift the operating arm fairing (8) as high as necessary and inset the hexagon in the proper seat;
(fig. 11)
•Reposition the fairing and fix it by tightening screws (Q) and (R); (fig. 11)
•Connect the pneumatic hoses according to the plan. (fig. 12).

REV. 01 9 / 12
4.2.2 PRESS ARM COMPONENTS ASSEMBLY
•Let the arm with bead lifting disk (5) slide into its housing and tighten screw (S) with relevant
washers; (fig. 13)
•Connect the pneumatic hoses of control valve according to the plan; (fig. 14)
•Mount the arm 1 at the base, setting it into the relevant housing. Lock the whole unit by means
of screw (V), relevant washers and the nut (Z); (fig 13)
•Connect arms 2-3 (already joined to each other) to the arm 1 inserting them in relevant seats;
(fig. 13)
•Lock the whole unit by screwing in handle (T), counter-nut (U) and relevant washer as shown
in the figure 13.
4.3 PNEUMATIC CONNECTION TO TIRE CHANGER
4.3.1 PRESS ARM PNEUMATIC CONNECTION
•Set the pipe (K) into the hole on the backside of the machine;
•Cut the hose (J) coming from the lubricator and directed to pedals. Connect the two hose ends
to the T-union delivered;
•Connect the feeding pipe (K) of PRESS ARM with T-union through the proper union delivered.
4.3.2 HELP PNEUMATIC CONNECTION
•Set the pipe (w) into the hole on the right side of the machine, under the bead-breaker;
•Cut the hose (J) coming from the lubricator and directed to pedals. Connect the two hose ends
to the T-union delivered;
•Connect the feeding pipe (W) of HELP with T-union through the proper union delivered.

REV. 01 10 / 12
CHAPTER 5 – USE
5.2 REMOVAL OF EXTRALOW PROFILED TIRES OR RACING TIRES
5.2.1 UPPER BEAD
•Lock the rim onto the turntable as shown in tire-
changer’s installation, use and maintenance guide;
•In case of difficulty, use the bead-pusher (4) of
PRESS ARM for keeping the rim pressed onto the
turntable clamps and facilitate its locking (fig. 16);
•Position the mounting head as indicated by standard
proceeding for tire removal inside the installation, use
and maintenance guide;
•Position (fig. 17) HELP roller (8) at the right side of
the mounting head (X) and PRESS ARM bead-pusher
(4) at the opposite side, so that they press slightly the
tire downwards, in order to facilitate introduction of
the bead-lifting lever (Y);
•Release HELP and lower the lever to bring the tire
bead onto the mounting head;
•Release PRESS ARM and follow removing standard
proceedings;
•By means of HELP bead-lifting disk, press the lower
tire rim in order to avoid its re-beading (fig. 18).
5.2.2 LOWER BEAD
•Follow standard proceedings for tire final removal
and use HELP and PRESS ARM bead-lifting disks for
keeping the tire at the same level of rim’s groove.
In this way, the introduction of bead-lifting lever will
be facilitated (fig. 19).

REV. 01 11 / 12
5.3 MOUNTING EXTRALOW PROFILED TIRES OR RACING TIRES
5.3.1 LOWER BEAD
•Follow standard proceedings described in the installation, use and maintenance guide of tire
changer.
5.3.2 UPPER BEAD
•Position the tire as described by standard proceedings inside the installation, use and
maintenance guide of tire changer;
•Position the HELP roller (8) and the PRESS ARM bead-pusher (4) at the right side of the
mounting head (X) in a way that tire upper bead stays at the same level of rim’s groove (fig.
20),
•Let the turntable turn until the tire is completely mounted (fig. 21);
•Release HELP and PRESS ARM.

REV. 01 12 / 12
CHAPTER 6 – MAINTENANCE
Unauthorized person is forbidden to carry out maintenance work.
•Regular maintenance as described in the manual is essential for correct operation and long
lifetime of the tire changer.
•If maintenance is not carried out regularly, the operation and reliability of the machine may be
compromised, thus placing the operator and anyone else in the vicinity at risk.
Before carrying out any maintenance work, disconnect the electric and pneumatic
supplies. Moreover, it is necessary to break the bead without load 3-4 times in
order to let the air in pressure go out of the circuit.
•Defective parts must be replaced exclusively by expert personnel using the manufacturer’s
parts.
•Removing or tampering with safety devices (pressure limiting and regulating valves) is
extremely forbidden.
In particular the Manufacturer shall not be held responsible for complaints
deriving from the use of spare parts made by other manufacturers or for damage
caused by tampering or removal of safety systems.
•Clean and grease weekly the sliding guides.
•For the rest, ,make reference to the installation, use and maintenance guide of tire changer, on
which HELP and PRESS ARM are mounted.

ITEMCODE
R
EF
#
DESCRIPTION
Q
TY
13014450Rilsan hose 6X4 L=15001
24195524Union D.62
33010896Spiral hose 6X4 D.40 blue1
43014817YCP-3014817Union connecting plate1
54398723GB/T5783Screw 6X12 8.811
64399998GB/T96Washer D.69
73008820YCP-3008820Cover1
83000599GB/T70.1Screw M10X501
94198993Union 1/8”-61
104399976GB/T6170Nut M81
116609013YCP-6609013Limit stop screw support1
124397527GB/T70.2Screw M8X301
134399827GB/T5783Screw M8X20 8.81
143014458Rilsan hose 6X4 L=650 blue1
153014457Rilsan hose 6X4 L=1100 black1
164399967GB/T6172Nut M101
174398901GB/T5783Screw M10X251
184395502GB/T5782Screw M16X160 8.81
194399828GB/T97.1Washer 162
203009014YCP-3009014Limit stop spring1
214399963GB/T6182Self-locking nut M161
224399966GB/T5783Screw M10X20 8.83
233002311YCH-3002311Washer2
242408981YCP-2408981Slide1
252407545YCP-2407545 Bead
b
r
e
a
kin
g
disk a
r
m
1
263014186YCP-3014186Union connecting metal sheet1
273014455Rilsan hose 6X4 L=1150 white1

284399228GB/T5783Screw M10X30 8.83
294399378GB/T97.1Washer D.1019
303006886YCP-3006886Bead breaking disk1
313007781YCP-3007781Fixing plate1
322408818YCP-2408818Vertical arm1
332408819YCP-2408819Base1
342413004YCP-2413004Arm 21
352408983YCP-2408983Arm 31
363006862YCH-3006862Disk upper pin1
372407540YCP-2407540Arm 11
382012683YCH-2012683Handle2
393009088YCP-3009088Washer1
404399120GB/T70.3Screw M10X201
41GB/T77Screw M10X302
423004840“Arrow”sticker1
432006996YCP-2006996Valve unit1
444198993Union 1/8”-64
4541982855-way valve 1/8”1
464199610Silencer 1/8”2
472008857YCP-2008857Cylinder unit1
483008860YCP-3008860Stud bolt M8X1.25X4314
494399865GB/T6182Self-locking nut M12
503015023YC1-3015023 B
a
ck flan
g
e 1
514298822GB/T3452.1O-ring 75X3.552
524398753GB/T97.1Washer D.122
533015023YC1-3015023Piston1
543008858YCP-3008858Cylinder liner1
55GB/T3452.1O-ring 20X2.751

563199601Scraper ring 20X30X71
573008859YCP-3008859Piston rod1
583015024YC1-3015024Front flange1
594398146YC1-4398146Washer 24X30X0.51
603199599GB/T893.1Seeger D.301
614399398GB/T70.1Screw M12X801
623007864YCP-3007864Spacer1
634397678GB/T6177Flange nut M84
642415062YCP-2415062Arm 3 slide1
653013112YCP-3013112Arm end part1
664399966GB/T5783Screw M10X25 8.87
674398723GB/T70.1Screw M6X101
683008404YCP-3008404Bead pressing tool1
694399863GB/T5287Washer D.81
704399298GB/T70.1Screw M8X161
714399786GB/T5783Screw M10X408.82
723006888YCP-3006888Support1
73GB/T6170Nut M105
742406887YCP-2406887Base column1
75PVC tube 20X18 L=500 1
76GB/T97.1Washer D.62
