JMP Fix Moto Wiring diagram

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Tyre Changer JMP Fix Moto
(Translation of original operating instructions)
Revision 2: As of serial number 2018-01-2061
DReifenmontiermaschine JMP Fix Moto
DK Montermaskine JMP Fix Moto
PL Zmieniarki do opon JMP Fix Moto
EDesmontadora neumáticos JMP Fix Moto
ISmontagomme JMP Fix Moto
JM-No. 677 03 08
Johannes J. Matthies GmbH & Co. KG
Hammerbrookstr. 97
20097 Hamburg, Deutschland
www.jmproducts.eu
[email protected]

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Contacts
Manufacturer:
Johannes J. Matthies GmbH & Co. KG
Hammerbrookstr. 97
20097 Hamburg
Tel. [phone] - 0
Fax. [phone] - 363
Internet: http://www.matthies.de
E-Mail: [email protected]
Service and repair:
Matthies Werkstatt-Dienst
Hammerbrookstr. 78
20097 Hamburg
Tel. [phone] - 120
Fax [phone] - 199
Internet: http://www.matthies.de
E-Mail: [email protected]
Contents:
1. Introduction.......................................................................................................................................... 1
2. Warning labels and danger spots.....................................................................................................1-2
3. Technical data ..................................................................................................................................... 2
4. Transportation ..................................................................................................................................... 2
5. Unpack & checking for completeness and damage ............................................................................ 2
6. Workplace requirements ..................................................................................................................... 2
7. Position and installation....................................................................................................................... 3
8. Electric and pneumatic connections.................................................................................................... 3
9. Operating settings ............................................................................................................................... 3
9.1 Levering the tyre bead ................................................................................................................ 4
9.2 Removing the tyre....................................................................................................................... 4
9.3 Mounting the tyre ........................................................................................................................ 4
10. Inatingthetyre................................................................................................................................... 5
11. Transporting/relocating the machine ................................................................................................... 5
12. Maintenance.....................................................................................................................................5-6
13. Troubleshooting table.......................................................................................................................... 7
14. Exploded views ..............................................................................................................................7-14
15. Electrical circuit diagram ................................................................................................................... 15
16. Pneumatic circuit diagram ................................................................................................................. 15
17. CE Declaration of Conformity............................................................................................................ 16

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Warning
This operating manual is very important for operation of the machine. Please read it carefully before you install and use the ma-
chine. This manual also serves to ensure safe use and maintenance of the machine. Please keep this manual so that you will also
have it on hand later for maintenance of the machine..
1. Introduction
Application: The semi-automatic tyre changer has been developed specially for mounting and removing motorcycle tyres.
Caution:
Please use the machine only for the purpose intended.
The manufacturer assumes no liability for any damage or
personal injury caused by improper use or a failure to com-
ply with these stipulations and instructions.
Safety instructions:
Thismachinemayonlybeusedbytrainedandqualiedper-
sonnel who have already thoroughly familiarised themsel-
ves with the operating manual or by persons who already
have corresponding experience in the use of similar machi-
nes.Any modications not permitted by the manufacturer
or not realised in accordance with the instructions for use
and which go beyond the scope of this machine may lead to
malfunctions and damage to the machine. The manufacturer
may then be relieved of its warranty obligation and coverage
for the machine. If, for whatever reason, machine parts are
damaged, please replace them in accordance with the spare
parts list. (Caution: there is a warranty of one year on this
machine, calculated from the date of delivery by the ma-
nufacturer. Parts that can be easily damaged are excluded
from the warranty).
2. Warning labels and danger spots
01 Do not put your hands under the mounting head while the machine is in operation!
02 Do not put your hands between the jaws during machine operation!
03 Do not reach into the inner side of the tyre bead with your hands during mounting and removal!
04 Ensure that the system is also equipped with a reliable earthing circuit!
05 Ensure that your feet are not in the area of the tyre lever and housing during machine operation!
Operating and Maintenance Manual

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Safety warning signs
Caution:
If the safety warning signs are folded down or have become detached, please replace them immediately with new ones!
Donotoperatethemachineifsafetywarningsignsaremissingorinsufcientlyvisible.Alwaysensure
that the safety warning signs are clearly visible at all times and not covered by objects.
3. Technical data
Dimensions of clamping ring: 6-24“
Max. wheel diameter: 1,040 mm (41“)
Max. wheel width: 355 mm (14“)
Working pressure: 8-10 bar
Power supply: 110 V (1ph) / 220 V (1ph) / 380 V (3ph)
Motor cable for connection: 0.75/0.55/1.1 kW
Max. torque (turntable): 1,078 Nm
Overall dimensions: 96 x 76 x 93 cm
Operating noise: 75 dB
Workingenvironmenthumidity: ≤90%
Working environment operating temperature: 5 - 50 °C
Note:
The above clamping ring dimensions are based on iron wheel rims. Aluminium rims are thicker than iron rims, so the clamping
ring sizes mentioned here are only a reference.
4. Transportation
When transporting the machine, use the original packaging and place the machine on the markings in the packaging provided
forthispurpose.Thealreadypackedmachineshouldonlybeloadedandunloadedwithasufcientlypowerfulforklift.Fig.1
shows the exact position at which the forks should be inserted.
5. Unpack & checking for completeness and damage
Pull out the nail attaching the plate with the top jaw. Remove the cardboard and plastic cover. Ensure that all parts listed on
the spare parts list (see item 14 of this manual) are also complete. The machine should not be operated if anything is missing
or damaged. Contact the Matthies workshop service immediately.
Fig. 1 Fig. 2 Fig. 3
6. Workplace requirements
Theworkplaceprovidedforthispurposemustfullallsafetyregulations.Theelectricalandpneumaticconnectionsdepictedin
item 8 must be available. Ensure that the workplace is adequately ventilated and cooled. In order to ensure smooth operation
ofthemachine,itshouldbesetupinthedesignatedworkplacewithsufcientclearancebetweenitandthewalls(asshown
inFig.2).Ifthemachineistobesetupoutdoors,itmustbeadequatelyprotectedwitharoofagainstweatherinuencessuch
as rain and sunlight.
Warning:
Since the machine is operated with a motor, it should not be operated in an environment in which explosive materials are
located.

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7. Position and installation
1. Remove the ground screws, set up the machine and align it with a spirit level. Then secure the machine with all the screws
and ensure that it is standing stably on the ground. Ensure that the machine also has an adequate earthing circuit to pre-
vent short circuiting. Ensure that the machine is secured against slipping.
2. Remove the nut on the machine housing B as illustrated in Fig. 3. Lift the column C. Attach it to the machine housing B
by securing the bolt on the machine housing B with the nut A. Should the column become loose after a certain period of
operation, it should be tightened again immediately, as the tyre could otherwise be damaged.
8. Electric and pneumatic connections
Caution:
Prior to installation and connection, ensure that the intended power supply also matches the technical data of the machine.
Electrical and pneumatic equipment may only be installed by an authorised electrician.
Connect the compressed air connection on the right-hand side of the machine to the compressed air system. The power net-
work to which the machine is to be connected must have appropriate fuses and reliable grounding on the outer housing. Install
the automatic pressure release switch on the main power supply. The bleed current is set at 30 mA.
Caution:
The scope of delivery for this machine does not include a mains plug, meaning the user must connect a mains plug with at least
16A which should also correspond to the machine voltage. Alternatively, you can connect the machine directly to the power
supplyinaccordancewiththeabovespecications.
9. Operating settings
Jaw closing pedal (H) Jaw opening pedal (V)
Turntable rotating pedal (Z) Levering pedal (U)
1. Press the turntable rotating pedal (Z). The turntable (Y) rotates in a clockwise direction. Lift the turntable rotating pedal
(Z). The turntable (Y) rotates in a anticlockwise direction.
2. Press the levering pedal (U). The bead breaker blade (R) closes inwards. Release the pedal (U). The bead breaker blade
(R) returns to its original position.
3. Press the jaw opening pedal (V). The four clamping jaws (G) on
the turntable open. Release the pedal stops the movement of the
jaws. Press the pedal again and the jaws open up to the edge of
the turntable.
4. Press the jaw closing pedal (H). The four clamping jaws (G) on
the turntable close. Press the pedal again and the four jaws stop.
Stepping on the pedal again causes the jaws to close again centred
relative to the turntable.
Note:
The clamping jaws can be opened and closed in any position on the
turntable using the jaw opening pedal, allowing the wheel to be clamped
easily and quickly in position or speedily released. This makes working
moreefcient.
The work consists of three parts:
1. Levering the tyre bead
2. Removing the tyre
3. Mounting the tyre
Caution:
Before each use of the machine, ensure that you are not wearing any
loose clothing and wear headgear, gloves and non-slip shoes for pro-
tection. Ensure that you let the air out of the tyre completely and also
remove all wheel balancing weights from the rim.