Audio international DVD-9101-101-x User manual

7300 Industry Drive, North Little Rock, AR 72117
Phone: [phone] Fax: [phone]
www.audiointl.com
Installation and Operation
Manual
DVD-9101-101-x
Serial Digital Video Disc Player
Document # 540311
a DeCrane Aircraft Company

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 1 of 27
Document Revision History
Rev. Level Date Description
IR 08/2005 Initial Release
IR1 04/2006 Corrected typo on weight
IR2 10/2006 Removed reference to “sensor” in sec. 3.3.9
A 10/2006 Corrected mating connector information
Reference Documents
Document # Description
525269 DVD-9101-101-x Outline Drawing
Service Bulletin List
Service
Bulletin # Subject Manual Revision
Revision
Date
Table of Illustrations
Section # Description Page #
2.4 Typical System Block Diagram 6
4.1 Front Panel Controls 15
7.1 Reference Drawings 26-27
INFORMATION NOTICE: Despite any other copyright notice, this document and information
disclosed herein contains confidential, proprietary designs owned by Audio International, Inc.
Neither this document nor the data contained herein shall be reproduced, used, or disclosed to
anyone without the written authorization of Audio International, Inc.

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 2 of 27
Table of Contents
Section Description Page
1.0 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Purpose of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Media and Format Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Typical System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . 6
3.0 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Cautions &Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Physical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6 Clearance and Separation Requirements. . . . . . . . . . . . . . . . . 10
3.7 Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.8 Mating Connector Information. . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.9 Pinout Assignments and Descriptions. . . . . . . . . . . . . . . . . . . . 12
3.10 Post Installation Test. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 13
4.0 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Front Panel Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Front Panel Control Functions. . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Other Supported RS-485 and IR Commands. . . . . . . . . . . . . . 20
5.0 Instructions for Continued Airworthiness. . . . . . . . . . . . . . 24
5.1 Cleaning Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 General Troubleshooting Procedures. . . . . . . . . . . . . . . . . . . 24
5.3 Troubleshooting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4 Airworthiness Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.0 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.0 Reference Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 3 of 27
DVD-9101-101-x
Serial Digital Video Disc Player
1.0 General Information
1.1 Introduction
This manual contains information for the proper installation and operation
of Audio International’s (AI) Digital Video Disc Player, Model #
DVD-9101-101-x. The “-x” suffix in the model number designates the type
of connector utilized; “-1” = Positronic and “-2” = D-Subminiature. Also
included are mechanical and electrical characteristics of the unit.
1.2 Purpose of the Equipment
Audio International’s DVD-9101-101-x is a small form-factor DVD player
compatible in size to current Audio International Single-Disc CD players.
The DVD-9101-101-x contains three (3) SDI video outputs and three (3)
AES-3 audio output channels. Audio, video, and control commands are
handled via AI’s RS-485 data bus. This device is designed to interface
with equipment containing AI Serial Digital video and AES-3 audio
equipment and is provided with power and ID strapping connections.
This unit incorporates four (4) ID strapping connections to allow up to 16
like units to operate concurrently on the same RS-485 serial data bus
segment independently of each other.

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 4 of 27
1.3 Operational Features
Supports standard commercial audio CD, video DVD, and MP3
audio
Optional IR control
Three (3) SDI video outputs and three (3) AES-3 audio 2-channel
outputs or AES-3 audio 5.1 channel output
Supports all DVD region codes for international operation
Easy-to-use front panel controls
Up to 45 advanced functions available for AI's RC5 remote or any
AI data bus device for complete system customization
Full range frequency response
Nine (9) language and subtitle options (dependent upon user-
supplied disc capabilities)
Easy to mount and connect
Compact, lightweight package
Four (4) Forward and Reverse accelerated scanning speeds with
DVD video
Three (3) slow forward and reverse speeds with DVD video
Internal test signal generation for convenient device validation,
system set-up, and system troubleshooting
1.4 Optional Equipment
The DVD-9101-101-x is optionally controlled by AI infrared remote or
touch screen panels, and it is important to remember that some remote
controls possess functions not duplicated by the unit’s front panel buttons,
such as Menu and Set-Up. While the DVD-9101-101-x is a complete and
fully functional standalone DVD Player, it is strongly recommended that a
remote control device also be employed for thorough enjoyment of the
unit.
Audio International also offers a wide variety of monitors, speakers,
headphone jacks, video distribution devices, and other equipment that will
perfectly complement the DVD-9101-101-x and will also be valuable and
attractive additions to any cabin interior.
Contact your AI representative for details.

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 5 of 27
2.0 Application
2.1 Typical Application
Typical Audio Output (AES-3 digital audio) interfaces include various
AES-3 distribution and/or signal manipulation devices. This unit is capable
of interfacing and providing output to compatible Audio International
devices capable of distributing and/or processing the source output digital
audio including, but not limited to: Audio routers, stand-alone AES-3
decoders, and audio power amplifiers with built-in AES-3 decoding
capability.
Typical Video Output (SMPTE-259M Standard Definition-Serial Digital
Interface) interfaces include various SD-SDI distribution and/or signal
manipulation devices. This unit is capable of interfacing and providing
output to compatible Audio International SD-SDI devices capable of
distributing and/or deserializing the source output digital video including,
but not limited to: SDI routers, Stand-alone SDI deserializers, and LCD
displays with built-in SDI deserialize capability.
2.2 Display
An eight-character display is provided on the front of the unit to display
title and chapter during DVD playback, and track during CD playback.
The display is also used to provide user feedback during other operations
including disc loading.
2.3 Media and Format Compatibilities
DVD-9101-101-x is compatible with standard commercial audio CD and
video DVD. Note that since DVD disc format standards are constantly
evolving, some DVD discs may not play properly or may cause the unit to
malfunction. AI does not guarantee the DVD-9101-101-x is compatible
with all media or formats.
Compatible Formats
Standard DVD-Video Standard CD-Recordable
DVD-R/-RW, DVD+R/+RW Standard CD-ReWriteable
Video CD, SVCD DVD-Audio
Standard CD-Digital Audio SACD, CD layer only
DVD[Plus] Dual disc
MP3, WMA9 JPEG
Typical DVD authoring programs are compatible and produce playable
movies. However some programs may create menu structures or controls
that are not compatible, or do not display or function as intended.

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 6 of 27
2.4 Typical System Block Diagram
2.4.1 This system is fully compatible with Audio International’s RS-485
digital data bus system. It can be configured for IR remote control
utilizing AI’s remote control unit AI-RC5-17xxxx and IFR-485.
2.4.2 The unit can also be configured for Touch Screen or remote panel
control (i.e. entertainment control panels). The panels are on AI’s
RS-485 digital data bus system and configured to control the
operational features of the DVD-9101-101-x.

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 7 of 27
3.0 Installation
3.1 Preparation
3.1.1 Careful consideration of the location of this and all other
audio/visual modules is necessary. Some of the items to be
considered in the design and layout of the aircraft cabin include:
•Space
•Available power supply
•Environmental conditions (temperature, humidity, etc.)
•Length of cable runs
•Location of other aircraft systems (oxygen delivery)
3.1.2 The DVD-9101-101-x shall be installed to conform to the standards
designated by the customer, installing agency, and existing
conditions as to the unit location and type of installation.
3.1.3 Mounting screws are required to secure the unit. Mounting
provisions are provided via four (4) 10-32 UNF-2B threaded
mounting holes – two (2) the left and right sides of unit. Refer to
Section 7.0, Reference Drawings, for illustrations.
3.1.5 The installing agency shall supply and fabricate all external cables
to the DVD-9101-101-x. The length and routing of external cables
shall be carefully studied and planned before attempting installation
of the unit. Allow adequate space for installation of cable and
connectors. Mating connectors are the responsibility of the
installing agency. Correct pin assignments as outlined in Section
3.8 are the responsibility of the installing agency.
3.2 Unpacking and Inspection
3.2.1 Carefully open the packaging and remove the DVD-9101-101-x.
Verify that all components have been included in the package per
the packing list. Inspect the unit for shipping damage.
3.2.2 If damage has occurred during shipping, a claim should be filed
with Audio International WITHIN 24 hours and a Return Request
Authorization Number shall be obtained from AI by contacting the
Repair Department at 501.801.0640. Repackage the unit in its
original packaging materials and return it to AI following instructions
given by the AI representative. Refer to the front cover of this
manual for address. If no return is necessary, retain the packing
list and the packing materials for storage.

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 8 of 27
3.3 Cautions & Warnings
3.3.1 It is important to do a pin-to-pin power and ground check on all
connectors. Ensure that power and ground are applied only where
specified. Damage to the unit may result if power or ground is
applied to the wrong points.
3.3.2 DO NOT connect or disconnect the unit while power is applied.
3.3.3 DO NOT remove any factory-installed screws. Damage to the unit
may result and void any warranties.
3.3.4 DO NOT drop the unit or subject it to strong shock. The unit
contains glass parts that may break or crack.
3.3.5 DO NOT place foreign objects into openings. Contact with foreign
objects may result in dangerous voltage or electric shock.
3.3.6 DO NOT place near strong magnetic fields, radiators or other heat
sources.
3.3.7 DO NOT use this unit other than for its intended purpose. Doing so
might lead to electric shock or injury.
3.3.8 DO NOT use near water, moisture, or volatile sprays. Do not use
any type of solvent when cleaning (surface damage may occur).
3.3.9 DO NOT expose unit to sun or bright light.
3.3.10 The chassis material and structural design of this unit is such that
the unit is not capable of containing fire within the unit. This unit
does not provide for waterproof operation.
3.3.11 Operating temperature should not exceed –15C to +55C.
3.3.12 ESD (Electro Static Discharge) guidelines shall be followed.

Audio International, Inc. DVD-9101-101-x Installation & Operation Manual
Document # 540311, Rev A, 10/2006 Page 9 of 27
3.4 Wiring Requirements
3.4.1 Introduction
The installing agency shall supply and fabricate all external cables.
The length and routing of external cables shall be carefully studied
and planned before attempting installation of the equipment. Allow
adequate space for installation of cable and connectors.
3.4.2 Power Wires
All power input and power ground connections to the unit must be
22 AWG (minimum) using shielded twisted pair wiring (MIL-W-
22759) with the shield properly terminated (bonded) at the source-
end only. This unit provides for common circuit ground and chassis
ground connections. Both circuit and chassis grounds are
referenced to pin 2 of connector P1. Circuit/chassis ground
connection shall be bonded to an electrically conductive chassis
mounting point or frame ground with less than 0.001 Ωresistance
using less than 50 Ωimpedance cable.
3.4.3 Video Lines
All serial digital video wiring connections are recommended to use
PIC V76261 shielded coaxial. Serial digital video provided in
SMPTE 259M format. All connector types shall be compatible with
above-listed wiring requirements.
3.4.5 Serial Digital Audio Wiring
All digital audio wire connections must be twisted shielded cable
with the shield properly grounded to the dedicated pin at the source
end to the dedicated pin at the load end. Twisted shielded cable
shall be 22 AWG (minimum) for digital audio signals and shall be in
accordance with NEMA WC 27500. Cable impedance must be 110
Ω+/- 10%.