Audio international RCD-201-01-1 User manual

7300 Industry Drive, North Little Rock, AR 72117
Phone: [phone] Fax: [phone]
www.audiointl.com
Installation & Operation Manual
RCD-201-01-x
AM-FM Tuner / CD Player
Document # 540225
a DeCrane Aircraft Company

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 1 of 18
Document Revision History
Rev. Level Date Description
IR 01/2001 Initial Release
Reference Documents
Document # Description
523340 Rev IR RCD-201-01-x Outline Drawing
Service Bulletin List
Service
Bulletin# Subject Manual Revision Revision Date
Table of Illustrations
Section # Illustration # Description Page #
I 5.0 Technical Specifications 5
I 6.2 Typical Application 5-6
II 6.1 Electrical Specifications 10
II 6.6 Mating Connector Information 11
II 6.7 Pinout Assignment and Descriptions 11
II 8.2 Troubleshooting Chart 13
II 9.0 Reference Drawings 14-15
III 2.0 Front Panel Controls 16
PROPRIETARY INFORMATION NOTICE: Despite any other copyright notice, this document
and information disclosed herein contains confidential, proprietary designs owned by Audio
International, Inc. Neither this document nor the data contained herein shall be reproduced,
used, or disclosed to anyone without the written authorization of Audio International, Inc.

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 2 of 18
Table of Contents
Section Description Page
I General Information………………………………………… 4
1.0 Introduction…………………………………………………… 4
2.0 Purpose of the Equipment…………………………………… 4
3.0 Operational Features………………………………………… 4
4.0 Optional Equipment…………………………………………… 5
5.0 Technical Specifications……………………………………… 5
6.0 Application……………………………………………………… 5
II INSTALLATION……………………………………………… 7
1.0 Prior to Installation…………………………………………… 7
2.0 Unpacking and Inspection…………………………………… 7
3.0
Cautions &Warnings………………………………………… 8
4.0 Wiring Requirements………………………………………… 9
5.0 Physical Characteristics……………………………………… 10
6.0 Electrical Characteristics……………………………………… 10
7.0 Post-Installation Test………………………………………… 11
8.0 Troubleshooting……... ……………………………………… 12
9.0 Reference Drawings…………………………………………… 14
III OPERATION…………………………………………………… 16
1.0 General Information…………………………………………… 16
2.0 Front Panel Controls………………….……………………… 16
3.0 Radio Operating Instructions………………………………… 17
4.0 Compact Disc Player Operating Instructions..……………… 18

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 3 of 18
RCD-201-01-x
AM-FM Tuner / CD Player

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 4 of 18
SECTION I –GENERAL INFORMATION
1.0 Introduction
This manual contains information for the proper installation and operation of
Audio International’s (AI) AM-FM Tuner / CD Player, Model # RCD-201-01-x.
The “-x”suffix in the model number designates the type of connector utilized;
“-1”= Positronic and “-2”= D-Subminiature. Also included are mechanical and
electrical characteristics of the unit.
2.0 Purpose of the Equipment
2.1 The RCD-201-01-x is an AM-FM Tuner / Compact Disc Player specifically
designed to meet the special requirements of aircraft use. This radio, CD
player combines radio-tuning capabilities with a compact disc player in
one compact unit. The front bezel may be customized to customer finish
requirements.
2.2 The RCD-201-01-x can be mounted in a cabinet or bulkhead. A unique
strapping feature allows up to eight (8) similar devices to be used in the
same system at the same time while maintaining independent control.
3.0 Operational Features
Key features of the RCD-201-01-x:
q Operates directly from +28 VDC
q Front panel controls
q Optional infrared remote controllable
q Radio allows for AM or FM frequency tuning
q Frequency response of 20 Hz to 20 kHz
q Compact Disc player allows complete control of track selection
q Backlit LCD indicator
q Customized front bezel finish capabilities
q AI proprietary RS-485 data bus compatible
q Compact, lightweight package

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 5 of 18
4.0 Optional Equipment
The RCD-201-01-x can be optionally controlled by infrared remote or AI’s touch
screen panel. Digital codes allow the unit to interface with an infrared handheld
remote via an infrared receiver, IFR-9A or IFR-485. Multiple units can be
controlled independently using available programming pins. Playback options
with remote or touch screen include play, stop, pause, search (forward and
reverse), and skip (forward and reverse).
Contact your AI representative for details.
5.0 Technical Specifications
Physical Specifications
Housing Aluminum
Weight 3.1 lb / 1.41 kg
Dimensions
(l x w x h) 7.69" x 7.27" x 2.2" 19.53 cm x 18.47 cm x 5.59 cm
6.0 Application
6.1 Introduction
The RCD-201-01-x operates at +28 VDC. Audio output is 1 to 5 VRMS
adjustable with 4 k , minimum.
6.2 Typical Application
6.2.1 This system is fully compatible with Audio International’s proprietary
RS-485 digital data bus system. It can be configured for IR remote
control utilizing AI’s remote control unit AI-RC1-17xxxx and
IFR-485.

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 6 of 18
6.2.2 The unit can also be configured for IR remote control utilizing AI’s
remote control unit AI-RC1-17xxxx and IFR-9A. This following
configuration utilizes a +5 VDC digital logic level for activation of
infrared commands. Connection to multiple IFR-9A units using the
+5 VDC digital logic connection requires use of external Schottkey
diode connection at each IFR-9A unit to prevent signal loading.
Contact AI for details.
6.2.3 The unit can also be configured for Touch Screen or remote panel
control (i.e. entertainment control panels). The panels are on AI’s
proprietary RS-485 digital data bus system and configured to
control the operational features of the RCD-201-01-x.

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 7 of 18
SECTION II - INSTALLATION
1.0 Prior to Installation
1.1 During the design and layout of the aircraft cabin, careful consideration of
the location of this and all other audio/visual modules is necessary. Some
of the items to be considered include:
• Space
• Available power supply
• Environmental conditions (temperature, humidity, etc.)
• Length of cable runs
• Location of other aircraft systems (oxygen delivery)
1.2 The RCD-201-01-x shall be installed to conform to the standards
designated by the customer, installing agency, and existing conditions as
to the unit location and type of installation.
1.3 Mounting screws are required to secure the unit. Refer to Section II, 9.0
for mounting hole diameters and configurations.
1.4 Long low-level audio runs may introduce noise into the audio signal. All
headphone amplifiers and line level amplifiers should be located no more
than three (3) feet away from source equipment.
1.5 Audio level adjustment controls are located on the rear of the unit. The
level controls must be accessible for periodic system adjustments.
1.6 The installing agency shall supply and fabricate all external cables to the
RCD-201-01-x. The length and routing of external cables shall be
carefully studied and planned before attempting installation of the unit.
Allow adequate space for installation of cable and connectors. Mating
connectors are the responsibility of the installing agency. Correct pin
assignments as outlined in Section II, 6.6 are the responsibility of the
installing agency.
2.0 Unpacking and Inspection
2.1 Carefully open the packaging and remove the RCD-201-01-x. Verify that
all components have been included in the package per the packing list.
Inspect the unit for shipping damage.

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 8 of 18
2.2 If damage has occurred during shipping, a claim should be filed with Audio
International WITHIN 24 hours and a Return Request Authorization
Number shall be obtained from AI. Refer to the front cover of this manual
for address and telephone number of Audio International, Inc. Repackage
the unit in its original packaging materials and return it to AI following
instructions given by the AI representative. If no return is necessary,
retain the packing list and the packing materials for storage.
3.0 Cautions & Warnings
3.1 It is important to do a pin-to-pin power and ground check on all
connectors. Ensure that power and ground are applied only where
specified. Damage to the unit may result if power or ground is applied to
the wrong points.
3.2 DO NOT connect or disconnect the unit while power is applied.
3.3 DO NOT remove any factory-installed screws. Damage to the unit may
result and void any warranties.
3.4 DO NOT drop the unit or subject it to strong shock. The unit contains
glass parts that may break or crack.
3.5 DO NOT place foreign objects into openings. Contact with foreign objects
may result in dangerous voltage or electric shock.
3.6 DO NOT touch the liquid crystal fluid if the LCD is damaged or broken. If
the fluid from the LCD display contacts your body or clothing, wash it off
with soap immediately.
3.7 DO NOT place near hot air ducts, heating elements, or other heat
sources.
3.8 DO NOT use this unit near water, moisture, or volatile sprays. Do not use
any type of solvent when cleaning surface; damage may occur.
3.9 DO NOT leave tape cassettes loaded in the unit with no power applied.
Damage to the unit may occur.
3.10 No scheduled maintenance is required to ensure continued airworthiness.
3.11 ESD (Electro Static Discharge) guidelines shall be followed.

Audio International, Inc. RCD-201-01-x Installation & Operation Manual
Document # 540225, Rev IR, 01/2001 Page 9 of 18
4.0 Wiring Requirements
4.1 Introduction
The installing agency shall supply and fabricate all external cables. The
length and routing of external cables shall be carefully studied and
planned before attempting installation of the equipment. Allow adequate
space for installation of cable and connectors. Avoid sharp bends and
placing cables near aircraft control cables. Maintain a minimum clearance
of three (3) inches from any control cable. If wiring is run parallel to
combustible fluid or oxygen lines, maintain a separation of six (6) inches
between the lines.
4.2 Power Wires
All power and ground wires shall be 22 AWG, MINIMUM. Power ground
wires shall be grounded within twelve inches of the unit. All wires shall be
in accordance with the standard military specification of MIL-W-22759 or
equivalent. Twisted, shielded cable shall be in accordance with the
standard military specification of MIL-DTL-27500 or equivalent. Protect
power wires with circuit breakers or fuses located close to the electrical
power source bus.
4.3 Audio Wires
All audio wire connections require twisted shielded cable with the shield
properly grounded at the source. Twisted shielded cable shall be in
accordance with the standard military specification of MIL-DTL-27500 or
equivalent.
4.4 AI’s Proprietary RS-485 Data Bus
4.4.1 The RCD-201-01-x is designed to interface with other Audio
International equipment via AI’s proprietary RS-485 serial data bus.
The data bus shall be implemented using a twisted shielded pair
cable in accordance with the standard military specification of
MIL-DTL-27500 or equivalent. The wire size for the conductors in
this cable shall be 22 AWG, MINIMUM. The shield shall be
connected everywhere a shield pin is provided. Shield terminations
shall be made as close to the connector pin as possible.
4.4.2 All modules on AI’s proprietary RS-485 data bus shall be connected
in a ‘daisy-chain’configuration. AI’s proprietary RS-485 data bus
specification is available upon request.