Aussie Pumps Eco-Clean Sizzler Installation and operation manual

Aussie Eco-Clean
6L]]OHU HRW :DWHU 3UHVVXUH Washer
Operating & MaintenanceInstructions
Read all instructions
carefully BEFORE
using your 6L]]OHU
pressure washer
AUSTRALIAN PUMP INDUSTRIES

2 | Aussie Eco-Clean Sizzler OperaƟng & Maintenance Manual - 2020
AUSSIE HOT WATER PRESSURE t^,Z RISK ASSESSMENT
MODELS:
In line with the Naonal Occupaon Health & Safety Commission’s
requirements the data below applies to the following Aussie Sizzler hot
water blasters:
i Sizzler
NB: Class A machine operators do not require
cerƟficaƟon under AS/NZS 4233.1
DESCRIPTION:
Electric drive hot water ƉƌĞƐƐƵƌĞǁĂƐŚĞƌƐdesigned for professional cleaning applications.
MATERIAL CONSTRUCTION:
Aussie Sizzler hot water blaster is mounted on a heavy duty trolley mounted frame. It consists of a quality 4 pole
electric motor driving a triplex style three piston high pressure pump, and a diesel fired burner/boiler system. The
machine is supplied with wheels for ease of portability and manoeuvrability.
RISK RANKING METHOD:
Risk is the combinaon of the likelihood of a specific unwanted event and the potenal consequences if it should
occur.
RISK RANKING TABLE:
The consequences (loss
outcomes) are combined with the
likelihood (of those outcomes) in
the risk ranking table to idenfy
the risk rank of each loss event
(e.g. a consequence of
‘Moderate’ with a likelihood of
‘Likely’ yields a risk rank of 17).
The table yields a risk rank from 1
to 25 for each set of probabilies
and consequences. A rank of 25 is
the highest magnitude of risk that
is a highly likely, very serious event.
A rank of 1 represents the lowest magnitude of risk, an almost impossible very low consequence event.
Likelihood
Consequences
Use the
matrix to
determine
the risk Insignificant Minor Moderate Major Catastrophic
Almost
certain
High
11
High
16
Extreme
20 Extreme 23 Extreme 25
Likely Moderate
7
High
12
High
17 Extreme 21 Extreme 24
Possible Low
4
Moderate
8
High
13 Extreme 18 Extreme 22
Unlikely Low
2
Low
5
Moderate
9
High
14
Extreme
19
Rare Low
1
Low
3
Moderate
6
High
10
High
15
Aussie Pumps provides training
for all Class A machine operators
FREE of charge
Controls must be taken to either eliminate or minimise the risk.

| 3
Aussie Eco-Clean Super Sizzler OperaƟng & Maintenance Manual - 2020
Hazard Risk Risk
RaƟng Controls
Entanglement
with hose
(tripping, falling)
Personal injury of
the operator or
bystanders
13 i Warning sckers
i hose reel opon
i Ensure firm foong before operang machine
Injury from high
pressure water
Personal injury of
the operator or
bystanders
13 i Warning noce on blaster
i Wear eye protecon & PPE
i Use high pressure resistant gloves
i Always point spray jet at area to be cleaned
i Use barriers to keep bystanders away from work
area
i Stop jeng if persons enter working area
i Never leave machine unaended
i Never point hose at any person or animal
i Never put your hand over the spray nozzle when
operang
i Stop operang if a malfuncon occurs
Ergonomic liing
or movement on
site,
Personal injury 18 i Operator’s Manual
i Stafftraining
Electrocuon Personal injury 14
i Warning scker
i Disconnect from power before servicing machine
Burns from hot
water
Personal injury 14 i Warning in Operang Instrucons & decals on
machine
Unsecured
machine, moves
unaended
Cause of accidents
and/or injury
8 i Use of chocks behind wheels or ute mounng kit
Dislodged
parcles in
atmosphere
Sight damage 20 i Never clean asbestos with high pressure water
i Use of eye protecon
Slipping on wet
surface
Personal injury 17 i Use of proper footwear
Contact with
chemical cleaners
used to clean
surfaces
Skin contact could
result in burns,
skin irritaon etc.
Fumes from some
chemicals may
lead to respiratory
problems
22 i Chemical cleaners to only be used as a last resort
when other methods have failed.
i Areas to be kept well venlated.
i Staffto follow manufacturers’ instrucons at all
mes for use, storage & disposal.
i Staffto wear the appropriate PPE
i Respiratory protecon when required
Risks associated with operaƟng a high pressure cleaner … for use in daily SAFE WORK METHOD STATEMENT
NB: Class A machine operators do not require cerƟficaƟon under AS/NZS 4233.1

4 | Aussie Eco-Clean Sizzler OperaƟng & Maintenance Manual - 2020
Contents
Risk Assessment................................................................................... 2
Preparaon ......................................................................................... 5
Descripon of symbols ........................................................................ 6
General Safety Rules for the use of high pressure cleaners................ 7
Intended use ..................................................................................... 10
Preliminary operaons ..................................................................... 10
Using the Cleaner ............................................................................. 12
Maintenance ..................................................................................... 13
Periods of inacvity .......................................................................... 15
Scrapping .......................................................................................... 15
Trouble-shoong .............................................................................. 16
Technical data ................................................................................... 18
/ŶƚƌŽĚƵĐƚŝŽŶŽĨƵƐƐŝĞ^ƵƉĞƌ/ŶĚLJΘĚmiralƌĂnŐĞ......................... 19
Roune Check Lists ........................................................................... 20
Use hot water for a faster, chemical free, hygienic clean

--
CongratulationsWKDQN\RX
for buying this $XVVLH6L]]OHUKRWZDWHUSUHVVXUHZDVKHU. You have shown that you do not accept compromises
We have prepared this manual to enable to fully appreciate the qualities and high performance that this cleaner can offer you.
Please read it completely before using the machine.
The CE mark on your cleaner shows that it has been constructed in compliance with the European Standards on safety.
We can also offer you a wide range of cleaning machines such as:
VACUUM CLEANERS, FLOOR CLEANERS, FLOOR SWEEPERS and a complete range of ACCESSORIES, CHEMICALS
and DETERGENTS suitable for cleaning all kinds of surfaces.
Ask your Dealer for the complete catalogue of our products.
PREPARING THE CLEANER
Continue reading this manual without connecting the cleaner to the power mains and the water supply.
TRANSLATION OF ORIGINAL INSTRUCTIONS
The text has been carefully checked, however any misprints should be notified to the manufacturer.
The manufacturer also reserves the right to alter and update this publication without prior notice for the sake of
product improvement.
All reproductions of this manual, in whole or in part, are forbidden without the manufacturer's authorization.
Fitting the lance.
A
C
B
Water circuit connection.
Electrical connection.

--
DESCRIPTION OF SYMBOLS ON THE CLEANER
ATTENTION:
RISK OF BURNS.
ATTENTION: RISK OF
ELECTRIC SHOCK.
EARTH.
WATER INPUT.
WATER OUTPUT.
SWITCHING OF THE PUMP
MOTOR.
DO NOT DIRECT THE
JET AGAINSTPEOPLE,
ANIMALS, POWER
SOCKETS OR THE
MACHINE IT SELF.
LIGHTING THE BURNER.
FUEL (DIESEL).
CHEMICHALS
(DETERGENT).
DO NOT &211(&772
DRINKING WATER7$3
:,7+287$%$&.)/2:
35(9(17(5
USE AN EN 12729 TYPE BA
SYSTEM SEPARATOR.

--
Danger
Identifies an imminent risk which could lead to serious or fatal
injury.
Warning
Identifies a risk situation which could lead to serious injury.
Information
Identifies a risk situation which could lead to minor injury or
damage to things.
Warning
You must read this manual before installing, starting up and
using the high pressure washer.
This manual is an integral part of the product.
Read the warnings and instructions contained in the manual
carefully as they provide important information on USER SA-
FETY and MAINTENANCE, paying particular attention to the
general safety regulations.
KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE
REFERENCE.
Warning
Those operating and servicing the high pressure washer must
be aware of the contents of this manual.
The user must observe the conditions of use of the applian-
ce prescribed by the Rules, and particularly he must respect
the following classification:
As for the protection against electric shock, the H.P.cleaner
belongs to CLASS I.
The H.P. cleaner is factory set and all its safety devices are
sealed. It is forbidden to alter their adjustment values.
In the Hot water cleaner the water is heated by a burner feed
with Diesel fuel.
The H.P. cleaner must be always used on a firm and flat
ground, furthermore it must not be moved while it is working or
connected to the electric supply.
Failure to observe this prescription may cause danger for the
user.
The H.P.cleaner must not be used in the presence of corrosive
or potentially explosive atmospheres. (vapours orgas)
Warning
- The electric connection must be performed
by qualified technicians who are able to
work in observance of the governing rules
(in compliance with the provisions of the IEC
60364-1standard)andofthemanufacturer’s
instructions.
A wrong electric connection may cause
damage to persons, animals or things, and
the manufacturer cannot be considered
responsible for these.
- The H.P. cleaners with power lower than 3
kW are equipped with a plug for connection
to the electric supply.
In this case please check if the electric
power system and the electric sockets are
compatible with the max. power of the ap-
pliance indicated on the plate. (kW). In case
ofdoubt,pleaseapplytoqualifiedpersonnel.
If the socket and the plug of the machine are
not compatible, have the plug replaced with
a suitable type by qualified personnel.
- Before connecting the machine make sure
that the data indicated on the plate corre-
spond to those of the electric supply.
- Do not use extensions to power the high
pressure washer.
If you use an extension, the plug and socket
must be watertight. Unsuitable extensions
may be dangerous.
- The electric safety of this machine may be
assuredonlywhenitisproperlyconnectedto
an efficient groundingsystem in accordance
withthegoverninglawsforelectricsafety.(In
compliance with the provisions of the IEC
60364-1 standard)
CLASSIFICATION OF RISKS:
!
!
PREFACE
!
!
CLASSIFICATION
GENERAL SAFETY RULES FOR
THE USE OF HIGH PRESSURE
CLEANERS
!

--
-Itisnecessarytocheckthisessentialsafety
requisite. In case of doubt, ask for accurate
control of the power system by qualified
personnel.
The manufacturer may not be considered
responsible for damages occurred because
of the lack of the grounding system.
- The H.P.cleaner must be connected to the
electric supply by means of an omnipolar
switch with opening contacts of at least 3
mm. This switch must have electric features
which are consistent with the appliance.
(This requisite does not apply to H.P. cle-
aners with plug and electric power lower
than 3 kW).
It is recommended that the electric supply
to this machine should include a residual
current device that will interrupt the supply
if the leakage current to earth exceeds 30
mA for 30 ms or a device that will prove the
earth circuit.
- The appliance is disconnected from the
electric supply only by pulling out the plug or
switching off the omnipolar switch.
- Failure to respect the above absolves the
manufacturer of all liability and represents
negligent use of the product.
The water cleaner is considered as a fixed
device.
- Water cleaners with the “Total Stop” device
should be considered as off when the omni-
polar switch is in the “O” position or the plug
is unplugged from the socket.
- The appliance must be attended during
operation.
- The high pressure washer is not intended
for use by children, adolescents or persons
with reduced physical, sensory or mental
capabilities, under the influence of alcohol
or lacking experience and knowledge.
Operators must be made aware of the
instructions for using the appliance by a
person responsible for their safety.
Children must be supervised to ensure
they
do not play with the high pressure washer.
-Useonlyoriginalaccessoriesthatcanallow
safe working of the appliance.
- The flexible hose connecting the lance to
the H.P. cleaner must not be damaged.
In case of damage, replace it immediately.
The hose must be marked with the admis-
sible pressure value, production date and
manufacturer’s name.
- Hoses, connections and fittings for high
pressure systems are very important to
guarantee the safety of the H.P. cleaner.
Use only original spare parts which have the
manufacturer’s approval.
- Do not use the H.P. cleaner whenpersons
or animals are in its of action field.
- High pressure jets may be dangerous if not
properly used.
The jet must never be directed at persons
or animals, electric appliances or at the
appliance itself.
- The high pressure water jet causes a re-
action power on the lance. Hold the lance
grip vigorously.
- The use of the H.P. cleaner must be con-
sidered according to the kind of washing
which must be performed.
Protect yourself against the ejection of solid

--
materials or corrosive substances by means
of adequate protective clothing.
- The use of the H.P. cleaner must be con-
sidered according to the place where the
washing is performed (for example: food
plants, pharmaceutical plants, etc.)
Pertinent rules and safety conditions must
be followed.
-Donotdirectwater jetsatyourownorother
people’s body in order to clean clothes or
shoes.
-Whileworkingitisforbidden,tostopthetrig-
ger (lever) of the lance in deliveryposition.
- In the hot water H.P. cleaners a Diesel fuel
burner is used for water heating. The use
of other fuels is dangerous.
- Before starting any cleaning or maintenan-
ce operation, disconnect the machine from
the electric and water supply networks.
- Periodically, at least once a year, have the
safetydevicescheckedbyoneofourservice
centres.
-The machine is for outdoor use. If the ap-
pliance is to be used in an enclosed space
(not advisable), install a flue gas extraction
systemandguaranteeadequateventilation.
- Do not clog the openings or the ventilation
grilles and the heat and smoke extraction
systems in the hot water cleaners.
- Do not use the machine if the supply cable
is damaged.
For the replacement of the damaged cable
apply exclusively to one of our technical
service centres.
The supply cable of this appliance must not
be replaced by the user.
- The electric power cable must never be
under mechanical tension and must be pro-
tected against accidental crushing.
- The use of any electric appliance requires
the respect of some basic rules:
•Do not touch the appliance with wet or
damp hands or feet.
•Do not use the appliance bare-footed or
with unsuitable clothing.
•Do not pull the supply cable or the applian-
ce itself in order to disconnect the plug from
the electric supply.
(For water cleaners rated at less than 3 kW
fitted with plug).
- In case of damage or malfunction, switch
off the appliance (disconnecting it from the
water main and from the electricity main via
the omnipolar switch or by unplugging the
plug in the case of water cleaners rated at
less than 3 kW) without tampering with it.
- In the event of accidents, seek medical
advice or emergency treatment.
As for the protection against electric shock,
the H.P.cleaner belongs to CLASS I.
Apply to one of our technical service
centres.
Failure to observe the above warning
frees the manufacturer from all respon-
sibility and constitutes negligent use of
the product.

--
!
This appliance is intended exclusively for cleaning machines,
vehicles, buildings and general surfaces suitable for treatment
with a high pressure jet of detergent solution between 25 and
250 bar (360 - 3600 PSI).
This appliance has been designed for use with the detergents
supplied or recommended by the manufacturer. The use of
other detergents or chemicals may influence the safety of the
appliance.
This appliance must be used only for the purpose for which it
was specifically designed.
All other uses are to be considered incorrect and therefore
unreasonable.
Examples of unreasonable use:
- Washing surfaces not suitable for cleaning with a high
pressure jet.
- Washingpeople,animals,electricequipmentorthemachi-
ne itself.
- Using unsuitable detergents or chemicals.
- Blocking the trigger (lever) of the lance in delivery posi-
tion.
The manufacturer cannot be held responsible for any damage
due toimproper, incorrect or unreasonable use.As far as safety
rules are concerned, the cleaners are manufactured according
to the European Standard.
UNPACKING
After unpacking, ensure that the cleaner is undamaged.
If in doubt, do not use the machine.
Contact your dealer.
Packaging(bags,boxes,nails,etc)ispotentiallydangerousand
should be kept out of reach of children. It should be disposed of
or retained in respect of national environmentallegislation.
FITTING THE SEPARATE PARTS OF THE MACHINE
All the fundamental parts and safety devices ofthe machine are
assembled by the manufacturer.
For reasons of packing and transport, some secondary cleaner
parts are supplied separately.
The user must fit these parts as explained in the instructions
supplied in each assembly kit.
DATA PLATE:
Thedataplatebearingthemaintechnicalcharacteristicsofyour
cleaner is located on the trolley and is always visible.
When buying your cleaner, ensure that it has an
identification plate. If there is no plate, inform the manu-
facturer and/or the dealer immediately. Machines without
a plate must not be used and the manufacturer declines all
responsibility for them. Products without a plate must be
considered anonymous and potentially dangerous.
FILLING THE FUEL TANK
Fill the tank with fuel for Diesel
motors (fig. 1).
Warning
Do not use different fuel from that indicated on the
identification plate.
Check the fuel level from time to time while the
cleaner is operating.
Attempting to use the cleaner without fuel may cause
damage to the fuel pump.
INTENDED USE
PRELIMINARY OPERATIONS
FIG. 1
!
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--
A
FIG. 5
C
B
TRANSPORTING
To move the machine,
disconnect it from the
mains electricity and water
supplies, release the parking
brake on the side of the
machine and push it by the
handle.
COMMAND AND CONTROL DEVICES
Warning
Before connecting the machine to the water supply and to the
power mains, it is essential to know the function of the cleaner's
command and control devices.
SAFETY DEVICES
The safety devices protect the user and the appliance. They
must not be tampered with or used for other than their desi-
gnated purpose.
Safety valve: protects the high pressure hydraulic circuit in
the event of a by-pass valve malfunction or if the hydraulic
circuit is blocked.
The safety valve is calibrated by the Manufacturer and sealed.
Operations involving thesafe-
tyvalve must be performed by
atechnicalservicecentreonly.
Safety device on lance
handgrip: Prevents the trig-
geronthehandgripfrombeing
operated accidentally.
Thermal cutout: stops the
high pressure washer if the
electric motor overheats.
WATER CIRCUIT CONNEC-
TION
Connect the feed hose to the
mains (fig. 5A) and to the ho-
setail on the cleaner (fig. 5B).
Check that the pressure and
quantity of the water supplied
by the mains are sufficient for
the cleaner to work properly:
200to800kPa(29to116PSI).
Maximum temperature of
feeding water 50°C (122°F).
Connect the high pressure
hose to the cleaner (fig. 5C)
and to the lance (fig. 6).
Danger
The cleaner must operate with clean water. Dirty or sandy
water, corrosive chemicals and solvents can cause severe
damage to the cleaner.
Danger
Never suck up liquids containing solvents or acids in the pure
state,forexamplepetrol,paintsolventsordiesel.Thespraymist
fromthe lanceishighlyinflammable,explosive andpoisonous.
Failure to respect the above absolves the manufacturer
of all liability and represents negligent use of the product.
Information
Respect the instructions provided by the water utility
company.
Current regulations specify that the appliance may not be con-
nected to the drinking water supply unless a suitable system
separator is fitted.
Use a suitable EN 12729 type BA system separator.
Water passing through a system separator is no longer classi-
fied as drinking water.
Warning
Do not connect the machine to a drinking water container.
ELECTRICAL CONNECTION
The water cleaner must be connected to a mains electricity
supply conforming to current legislation and standards.
Ensure that the mains voltage available is the same as the vol-
tage at which the cleaner is supposed to work; this is indicated
on the identification plate.
Danger
-Theelectriccablemustbeprotectedfromaccidental crushing.
- Do not use the machine if the supply cable is damaged.
- The use of any electric appliance requires the respect of
some basic rules:
•Do not touch the appliance with wet or damp hands orfeet.
•Do not use the appliance bare-footed or with unsuitable
clothing.
•Do not pull the supply cable or the appliance itself in order
to disconnect the plug from the electric supply.
(For water cleaners rated at less than 3 kW fitted with plug).
As for the protection against electric shock, the H.P.cleaner
belongs to CLASS I.
Failure to observe the above warning frees the manufac-
turer from all responsibility and constitutes negligent use
of the product.
FIG. 4
!
FIG. 6
!
!
!
!

--
CONTROL PANEL
A- On/off switch
B- Temperature regulator
STARTING THE CLEANER
1) Turn on the water supply tap (fig. 5A).
2) Connect the water cleaner to the mains electricity supply by
plugging the plug into the socket.
3) Start the cleaner by turning the selector switch to pos. I
(fig. 7A).
Warning
The high pressure water jet generates a reaction force in the
lance. Keep a firm grip on the lance handle.
4) Press the trigger on the gun and begin washing.
5) Tooperate the water cleaner with hot water, turn the tempe-
rature regulator to the recommended washing values. (fig. 7B).
Warning
In water cleaners with the “Total Stop” system, the motor starts
and stops when the lever on the lance handle is actioned or
released.
Danger
Do not block the handle lever in the delivery position.
IMPORTANT!
To eliminate any impurities
or air bubbles from the wa-
tercircuit we advisestarting
the cleaner for the first time
withoutthelanceandletting
the water run out for a few
seconds.
Impurities could block the
nozzle and cause malfun-
ction (Fig. 8).
USING THE ACCESSORIES.
The high pressure washer has a nozzle with a flat angle jet for
cleaning large surfaces.
ROTARY HEAD (optional accessory)
The high pressure washer can be fitted with a head with rotary
nozzle to clean the most stubborn dirt.
Danger:
Aim the jet from a certain distance to avoid damage caused by
the high pressure.
Do not aim the jet at people, animals or electrical sockets.
STOPPING THE CLEANER
1) Switch off the burner by turning the pressure regulator to
pos. "0" (fig. 7B).
2)Letthecleanerrunwithcoldwateronly foratleast30seconds
to cool down the boiler.
3) Stop the cleaner by turning the selector switch to pos. "0"
(fig. 7A).
4) Discharge the pressure from the H.P.hose by pressing the
trigger on the gun.
5) Disconnect the water cleaner from the mains electricity
supply via the Solenoid switch or by unplugging the plug from
the socket.
6) Turn off the water supply tap (fig. 5A).
Warning
- If the water cleaner is left, even temporarily, turn it off by using
the Solenoid switch or by unplugging the plug from the socket.
- Water cleaners with the "Total Stop” device should be consid-
ered as off when the Solenoid switch is in the “O” position or
the plug is unplugged from the socket.
- When the water cleaner is not used, close the safety device
on the handle.(fig. 9).
- Dry use of the water cleaner causes serious damage to pump
gaskets.
00°°
USING
THE CLEANER
B
A
6565°°CC
140°°FF
MAX
250°°FF
120°°CC
FIG. 7
!
!
!
FIG. 8
!
!
FIG. 9

--
REGULATING PRESSURE.
This chapter concerns only
those models provided with
the “pressure regulating” de-
vice. The pressure regulator,
fig. 10, allows the operator to
adjust the working pressure.
When knob C is turned in
an anti-clockwise direction
(B) (minimum), the working
pressure is reduced.
Use the steam nozzle (supplied as an accessory).
Turn the thermostat knob “B” (fig. 8) to steam position to obtain
an increase in the temperature of the water at delivery.
At work temperatures higher than 95°C (203°F), the work
pressure must be < 32 bar (460 PSI).
Danger
During use with boiling water, "Steam Phase", keep away
from the openings for fumes discharge (risk of burning).
Whenyou have finished using the "Steam Phase",turn the
thermostat knob "B" to position "0" (fig. 8) and let the ma-
chinecooldownforabout 3minuteswiththegunturnedon.
Danger
Formaintenanceoftheboiler,highpressurepump,theelectrical
parts and all parts with a safety function, you must apply to our
Technical service centre.
Themanufacturerisnotliableincaseoftampering,changes,in-
correct repairs or maintenance carried out on the machine bya
thirdpersonnotprovidedwiththemanufacturer’sauthorization.
All documents pertaining to the repair and planned service
interventions, as well as any certificates concerning the device
installationaccordingtothelawsinforce(incompliancewiththe
provisions of the IEC 60364-1 standard) must be kept carefully
by the user, together with the Instructions Manual.
Periodically, at least once a year, have the safety devices and
theratedvaluescheckedatoneofourtechnicalservicecentres.
Particularly, as for the hotwater high pressure cleaner, which is
factory set, the exhaust system must be checked.
Theratingdonebythemanufacturerdetermines a productionof
exhaustgaseswithaCOcontentlowerthan0,04%anda smoke
content corresponding to a smoke point nr.2 Shell-Bacharach
according to the laws in force.
Danger
Disconnect the water cleaner from the mains electricity supply
via the omnipolar switch or by unplugging the plug from the
socketand closethe watersupply tap(seechapterson connec-
ting to the electricity and water mains) before carrying out any
maintenance jobs. Once maintenance has been completed,
ensurethattheclosingpanelshavebeencorrectlyreassembled
andanchored withthescrewsprovided before reconnecting the
cleaner to the mains.
Failure to do so may cause a risk of electric shock.
ONLY THE OPERATIONS AUTHORIZED IN THIS
INSTRUCTION MANUAL MAY BE CARRIED OUT BY
THE USER.
ALL OTHER OPERATIONS ARE FORBIDDEN.
MAINTENANCE
FIG. 10
!
!
!
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--
PRECAUTIONS AGAINST FROST
The cleaner must not be exposed to frost.
If the cleaner is left in premises where it is exposed to frost,
when work is over or for storage, antifreeze must be used to
prevent serious damage to the hydraulic circuit.
OPERATIONS FOR USING
ANTIFREEZE (fig. 12).
1) Turn off the water supply
(tap), disconnect the hose
and run the cleaner until it is
completely empty.
2) Stop the water cleaner with
the ON/OFF switch in the “O”
position.
3) Prepareacontainerwiththe
solution of antifreeze.
4) Immerse the tube in the
container with the anti-freeze
solution.
5) Start the water cleaner with the ON/OFF switch in the “I”
position.
6) Start the cleaner and let it run until antifreeze comes out
through the lance.
7) Suck up antifreeze with the detergent intake systemtoo.
8) Disconnect the water cleaner from the mains electricity
supply via the omnipolar switch or by unplugging the plug from
the socket.
9) For high pressure cleaners provided with water tank, the
detergent solution prepared as described in the point 3, must
be poured directly into the tank.
Warning
Anti-freeze may cause environmental pollution. Always follow
the instructions given on the pack. (Dispose of carefully.)
CHECKING PUMP OIL
LEVEL AND OIL CHANGE
From time to time check the
oil level in the high pressure
pump by means of the sight
glass (fig. 13A) or the dipstick
(fig. 13B).
Iftheoilhas amilky appearan-
ce, call the technical service
centre immediately.
Change the oil after the first
50 hours' work and subse-
quently every 500 hours or
once a year.
Proceed as follows:
1) Unscrew the drain cap
situated under the pump (fig.
13C).
2) Unscrew the cap with the
dipstick (fig. 13).
3) Let all the oil drain off into
a container and deliver it to an
authorized oil collection and
disposal centre.
4) Replace the drain screw
and pour fresh oil in through
the filling cap on top (fig.
14A) until it reaches the level
indicated on the sight glass
(fig. 14B).
For water cleaners without
oil drain bung, contact our
technical service centre for
replacement.
Use only SAE 15W 40 oil.
CLEANING THE FUEL
FILTER AND TANK.
Remove and replace the in-
line fuel filter (fig. 15).
Change it from time to time.
Empty the fuel tank.
Open the drain cap (fig. 16) (if
available) and let any impuri-
ties drain out into a container.
Flushoutthetankwithclean
fuel and close the drain cap.
CLEANING THE WATER
FILTER
Clean the water intake filter
regularly and free it from any
impurities (fig. 17).
FIG.12
!
FIG.13
FIG.14
FIG.15
FIG.16
FIG.17

--
CHANGING THE NOZZLE
The high pressure nozzle fitted on the lance must be chan-
ged from time to time, as this component is subject to
normal wear during use. Wear may generally be detected
byadropintheworkingpressureofthecleaner. Toreplace
it, consult your supplier and/or dealer for instructions.
TABLE OF ROUTINE MAINTENANCE TO BE PER-
FORMED BY THE USER
DESCALING
Descaling must be carried out from time to time because the
scale present in the water partially deposits inside the hydraulic
circuit and the coil which with time becomes clogged.
Apply to our technical service centre to have the machine
descaled from time to time; this will save you money and
increase the efficiency of the cleaner.
TABLE OF EXTRAORDINARY MAINTENANCE TO
BE PERFORMED BY THE TECHNICAL SERVICE
CENTRE
Description of operations:
Check power cable - pipes - highpressure
connectors
Ist oil change in H.P. pump
Subsequent changes in H.P. pump
Change and clean fuel filters
Clean fuel tank
Clean water filter
Each use
After 50 hours
Every 500 hours
Every 100 hours
Every 100 hours
Every 50 hours
Description of operations:
Boiler:
Clean Coil
Descale coil
Clean fuel pump
Change fuel nozzle
Regulade electrodes
Change electrodes
Change seals on H.P. pump
Change lanze nozzle
Calibrate and check the safety devices
Every 200 hours
Every 300 hours
Every 200 hours
Every 200 hours
Every 200 hours
Every 500 hours
Every 500 hours
Every 200 hours
Once a year
If the machine is to remain inactive for a long period, disconnect the supply sources, drain the tank(s) of all the operating fluids
and protect any parts that could be damaged by the accumulation of dust.
Grease the parts that could be damaged by drying out, such as the supply hoses. When bringing back into use, ensure that
there are no cracks or cuts in the water supply hoses.
Oil and chemical products must be disposed of according to current legislation.
If you no longer wish to use the water cleaner, you should render it unusable by removing the power cable.
Youshould alsomake surethat all potentially hazardousparts of the appliance aremade safe, particularly for children who could
play with the unused water cleaner.
This product is classified as WEEE type special waste and is covered by the requisites of the new environmental protection
regulations. It must be disposed of separately from ordinary waste in compliance with current legislation and standards.
Do not use parts dismantled for scrap as spare parts.
IMPORTANT:
These intervals refer to normal working conditions. For heavy duty use decrease the interval for each job.
For maintenance and/or repairs, use only original spare parts which offer the greatest characteristics of quality and
reliability. Failure to use original spare parts absolves the manufacturer from all liability and transfers it to the person
carrying out the operation.
PERIODS OF INACTIVITY
SCRAPPING

--
TROUBLE-SHOOTING
Before carrying out any operations, disconnect the water cleaner from the mains electricity supply via the omni-
polar switch or by unplugging the plug from the socket.
When the switch is turned the cleaner
does not start.
No jet or leakage from high pressure
water circuit. After 30 seconds, the
water cleaner stops. (DS Vers.).
The pump functions but does not reach
rated pressure.
When the lance is open, the pressure
drops and rises.
Inby-passor totalstop phase,the water
cleaner shuts down. (DS Vers.).
When thetemperature regulator isbrou-
ght to the required position, the boiler
does not come on.
Water notenough.
Excessive smoke from exhaust.
Inadequate detergent suction.
Water leakage from head.
Water in the oil.
Faulty electric connection.
Thermal protection has tripped.
Water supply filter clogged.
Faulty connection to the mains water
supply.
Mains water supply tap closed.
Leakage from high pressure circuit.
Water supply filter clogged.
Faulty connection to the mains water
supply.
Pressure regulation valve is set at
minimum.
Lance nozzle worn.
Valves dirty or worn.
Detergent tap open.
Pressure adjustment devices on lance
open (if present).
Nozzle clogged or deformed.
Inadequate water supply.
Detergent tap open.
Micro-leaks of water from the high
pressure circuit.
No diesel.
Motor rotation direction incorrect on
three-phase models.
Temperature regulator position.
Filters clogged.
Boiler element coated with scale.
Incorrect combustion.
Fuel contaminated with impurities or
water.
Tap closed.
No detergent.
Element or tube clogged.
Gaskets worn.
Excessive humidity in
atmosphere
Check the mains voltage.
Reset (if it trips again, apply to the tech-
nical service centre).
Clean.
Check.
Open.
Contact Service Centre.
Clean.
Check.
Regulate it.
Contact Service Centre.
Contact Service Centre.
Close.
Close.
Clean or contact Service Centre.
Check.
Close.
Contact Service Centre.
Check the level of diesel in the tank and
make sure the fuel supply circuit is free
of water.
Contact Service Centre.
Check.
Clean or replace.
Contact ServiceCentre.
Clean or replace diesel filters.
Contact Service Centre.
Empty the tank and clean thoroughly.
Clean diesel filters.
Open.
Fill the detergent tank.
Contact Service Centre.
Contact Service Centre.
Replace oil
FAULTS
CAUSES REMEDIES

--
We declare on our own responsibility that the product to which
this declaration refers is in accordance with the following Eu-
ropean Community Directives:
:
2006/42/CE - 2014/30/UE - 2000/14/CE - 2014/68/UE - 2011/65/UE
“CE” CONFORMITY DECLARATION
IMPORTANT:
For maintenance and/or repairs, use only original spare parts which offer the greatest characteristics of quality and
reliability. Failure to use original spare parts frees the manufacturer from all responsibility.
6L]]OHUILWWHGZLWKRSWLRQDOSURWHFWLYHIUDPH

Technical data
Model Mod.
D1310P4
xPower supply ~
v
Hz
1
230 / 240
50
xAbsorbed power
kW
W
2,8
2800
xPressure
bar
40 ÷ 130
psi
580÷1800
xFlow rate
l/h
280 ÷ 600
gph
74 ÷ 160
xFuel consumption
xThermal capacity
kg/h
gph
kW
3,2
0,85
37,8
xWaterout-put
temperature
°C
°F
30 ÷ 130
86 ÷ 266
xFuel tank l
gal
18
4,8
xDetergent tank l
gal
-
xDescaling tank l
gal
-
x
High pressure hose
m
ft
8
26,3
xPower cable m
ft
5,5
18
xLance thrust N 27
.m/s
2< 2,5
xNoise Lp dB (A)
78
Lw dB
(A)
94
(kp. 2dB)
xWeight
kg
lb
80
176,4
xDimension
cm
82x69x87

Aussie Eco-Clean Super Indy OperaƟng & Maintenance Manual - 2020
Aussie Steam Cleaners | Super Indy & Admiral series
Designed for Aussie CondiƟons








Single & three phase opons
Pressuresto 4,000 psi
Steam to 120 °C
Slow speed four poleheavy duty
motors
Triplex pumps with brass head
& ceramic pistons
Mild steel or stainless steel coil
opons
18 litre diesel fuel tank
High pressure detergent
injecon








Stainless steel cover & steel
chassis with bumper
Low water cut-out
Low fuel sensor
Timed Total stop—auto shut
down
Safety thermostat
Micro-leak detecon
Class A … no operator RTO
cerficaon required
Oponal protecve cage
Use steam for a faster, more hygienic clean!

Cod. PLDC88056 
RELIABLE PRODUCTS . . . RELIABLE PEOPLE
AUSTRALIAN PUMP
Australian Pump Industries Pty Ltd ACN 061 619 234 ABN 79 061 619 234
7 Gladstone Rd, Castle Hill NSW 2154 PO Box 6164, BHBC NSW 2153
Ph 02 8865 3500 Fx 02 9894 4240 www.aussiepumps.com.au
Look after your machine . . .
and it will look after you!
AND REMEMBER . . .
Always wear protective clothing,
including boots and goggles!
IMPORTANT INFORMATION
ROUTINE CHECK LIST - IMPORTANT
- DAILY:
1. Check pump oil level. If oil is milky contact your Aussie Eco-Clean Distributor for service.
2. Check all high pressure components for leaks:
a) gun/lance; b) high pressure hose; c) all fittings.
3. Check power supply cable and plug for damage.
4. Check water inlet filter - clean if necessary.
- MONTHLY:
1. Check high pressure nozzle for wear. If pressure has dropped off, replace nozzle. If you machine is
used regularly the nozzle may need replacing monthly to maintain performance.
2. Clean detergent suction filter.
3. Change lance nozzle tip.
4. Change oil
5. Check fuel filter
- 6 MONTHLY/250 HOURS: - Contact your Aussie Eco-Clean Distributor for recommended service.
- ANNUALLY/ 500 HOURS: - Contact your Aussie Eco-Clean Distributor for recommended service.
WARNING
HIGH PRESSURE SETTING - The high pressure pump is factory set and
sealed to operate at its rated pressure. DO NOT ADJUST.
Tampering with the pressure regulator will void warranty and can be DANGEROUS