Aussie Pumps Eco Clean Super Indy Installation and operation manual

Aussie Eco-Clean
Super Indy High Pressure Washer
Operating & Maintenance Instructions
Read all instructions
carefully BEFORE using
your Super Indy steam
cleaner
AUSTRALIAN PUMP INDUSTRIES

2 | Aussie Eco-Clean Super Indy Operang & Maintenance Manual - 2020
AUSSIE STEAM CLEANER PRESSURE BLASTER RISK ASSESSMENT
MODELS:
In line with the National Occupation Health & Safety Commission’s
requirements the data below applies to the following Aussie high
pressure hot water & steam cleaners:
 Sizzler
 Super Indy series
 Admiral series
NB: Class A machine operators do not require
cercaon under AS/NZS 4233.1
DESCRIPTION:
Electric drive high pressure hot water and steam cleaners designed for professional cleaning applicaons.
MATERIAL CONSTRUCTION:
Aussie Super Indy and Admiral steam cleaners are mounted on heavy duty trolley mounted frames. They consist
of a quality 4 pole electric motor driving a triplex style three piston high pressure pump, and a diesel red burner/
boiler system. The machines are supplied with wheels for ease of portability and manoeuvrability.
RISK RANKING METHOD:
Risk is the combinaon of the
likelihood of a specic unwanted
event and the potenal
consequences if it should occur.
RISK RANKING TABLE:
The consequences (loss
outcomes) are combined with the
likelihood (of those outcomes) in
the risk ranking table to idenfy
the risk rank of each loss event
(e.g. a consequence of
‘Moderate’ with a likelihood of
‘Likely’ yields a risk rank of 17).
The table yields a risk rank from 1 to 25
for each set of probabilies and consequences. A rank of 25 is the highest magnitude of risk that is a highly likely,
very serious event.
A rank of 1 represents the lowest magnitude of risk, an almost impossible very low consequence event.
Likelihood
Consequences
Use the
matrix to
determine
the risk Insignicant Minor Moderate Major Catastrophic
Almost
certain High 11 High 16 Extreme 20 Extreme 23 Extreme 25
Likely Moderate
7High 12 High 17 Extreme 21 Extreme 24
Possible Low
4Moderate 8High 13 Extreme 18 Extreme 22
Unlikely Low
2Low 5Moderate 9High 14 Extreme 19
Rare Low
1Low 3Moderate 6High 10 High 15
Aussie Pumps provides training
for all Class A machine operators
FREE of charge
Controls must be taken to either eliminate or minimise the risk.

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Aussie Eco-Clean Super Indy Operang & Maintenance Manual - 2020
Hazard Risk Risk
Rang Controls
Entanglement
with hose
(tripping, falling)
Personal injury of
the operator or
bystanders
13  Warning sckers
 hose reel opon
 Ensure rm foong before operang machine
Injury from high
pressure water
Personal injury of
the operator or
bystanders
13  Warning noce on blaster
 Wear eye protecon & PPE
 Use high pressure resistant gloves
 Always point spray jet at area to be cleaned
 Use barriers to keep bystanders away from work
area
 Stop jeng if persons enter working area
 Never leave machine unaended
 Never point hose at any person or animal
 Never put your hand over the spray nozzle when
operang
 Stop operang if a malfuncon occurs
Ergonomic liing
or movement on
site,
Personal injury 18  Operator’s Manual
 Sta training
Electrocuon Personal injury 14  Warning scker
 Disconnect from power before servicing machine
Burns from steam
or hot water
Personal injury 14  Warning in Operang Instrucons & decals on
machine
Unsecured
machine, moves
unaended
Cause of accidents
and/or injury
8 Use of chocks behind wheels or ute mounng kit
Dislodged
parcles in
atmosphere
Sight damage 20  Never clean asbestos with high pressure water
 Use of eye protecon
Slipping on wet
surface
Personal injury 17  Use of proper footwear
Contact with
chemical cleaners
used to clean
surfaces
Skin contact could
result in burns,
skin irritaon etc.
Fumes from some
chemicals may
lead to respiratory
problems
22  Chemical cleaners to only be used as a last resort
when other methods have failed.
 Areas to be kept well venlated.
 Sta to follow manufacturers’ instrucons at all
mes for use, storage & disposal.
 Sta to wear the appropriate PPE
 Respiratory protecon when required
Risks associated with operang a high pressure cleaner … for use in daily SAFE WORK METHOD STATEMENT
NB: Class A machine operators do not require cercaon under AS/NZS 4233.1

4 | Aussie Eco-Clean Super Indy Operang & Maintenance Manual - 2020
Contents
Risk Assessment................................................................................... 2
Preparaon ......................................................................................... 5
Descripon of symbols ........................................................................ 6
Introducon ........................................................................................ 7
Intended use ....................................................................................... 8
Preliminary operaons ....................................................................... 8
General warnings for installaon & use .......................................... 10
Use advice on using detergents ....................................................... 12
Maintenance ..................................................................................... 12
Periods of inacvity .......................................................................... 14
Scrapping .......................................................................................... 14
Trouble-shoong .............................................................................. 15
Technical data ................................................................................... 17
Notes ................................................................................................. 18
Roune Check Lists ........................................................................... 20

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Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
Fitting the lance.
Water circuit connection. Electrical connection.
Continue reading this manual without connecting the cleaner to the power mains and the water supply.
PREPARING THE CLEANER
CONGRATULATIONS ON THE PURCHASE OF YOUR AUSSIE SUPER INDY STEAM CLEANER
Before attempting to operate your machine please read this Instruction Manual thoroughly following all directions carefully.
By doing so you will ensure safe operation of the unit and will enjoy long and trouble free service from your heavy duty water
blaster.
GUARANTEE
This Aussie Eco Clean product is guaranteed against faults in manufacture for one year from purchase. Keep your receipt as
proof of purchase. This guarantee is invalid if the product is found to have been abused in any way, or not used for the purpose
for which it was intended.
Routine maintenance is the owner=s responsibility. Failure to maintain the machine in line with the services outlined on Page
8 will invalidate warranty.
Where possible return faulty goods to the place of purchase. No products can be returned to us without our prior permission.
The reason for return must be clearly state.
N.B. Warranty is not transferrable to third parties in the event of sale of the machine within the warranty period. Please
note that any parts used in warranty repairs are guaranteed for a period limited by the original warranty of the parent
product.
Fitting the lance.
A
B
C
A
B
C

Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
SWITCHING OF THE PUMP
MOTOR.
LIGHTING THE BURNER.
ADJUSTING THE WATER
TEMPERATURE.
FUEL (DIESEL).
CHEMICHALS
(DETERGENT).
ANTI-SCALE PRODUCT.
DO NOT DIRECT THE JET
AT PEOPLE, ANIMALS,
POWER SOCKETS OR
THE MACHINE ITSELF.
ATTENTION:
RISK OF BURNS.
AT T E NT IO N: RI S K O F
ELECTRIC SHOCK.
EARTH.
WATER INPUT.
WATER OUTPUT.
DESCRIPTION OF SYMBOLS ON THE CLEANER
6 |

Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
CLASSIFICATION
The user must observe the conditions of use of the applian-
ce prescribed by the Rules, and particularly he must respect
the following classication:
As for the protection against electric shock, the H.P.cleaner
belongs to CLASS I.
The H.P. cleaner is factory set and all its safety devices are
sealed. It is forbidden to alter their adjustment values.
The water in this machine is heated by a diesel fueled burner.
The H.P. cleaner must be always used on a rm and at
ground, furthermore it must not be moved while it is working or
connected to the electric supply.
Failure to observe this prescription may cause danger for the
user.
The H.P. cleaner must not be used in the presence of corrosive
or potentially explosive atmospheres. (vapours or gas).
The electrical installation must be performed by qualied tech-
nicians who are able to work in observance of the governing
rules (in compliance with the provisions of the IEC 60364-1
standard) and of the manufacturer’s instructions.
Any damage to persons or property as a result of incorrect
electrical installation is not the responsiblity of the manufac-
turer.
Machines under 3kW are tted with a plug. Check the data plate
on the machine and ensure that the power source is suitably
rated and earthed. If an alternative plug needs to be tted use
a qualied electrician.
Do not use extensions to feed the H.P. cleaner.
The electric safety of this machine may be assured only when it
is properly connected to an efcient grounding system in accor-
dance with the governing laws for electric safety. (in compliance
with the provisions of the IEC 60364-1 standard).
It is necessary to check this essential safety requisite. In case
of doubt, ask for accurate control of the power system by
qualied personnel.
The manufacturer may not be considered responsible for dama-
ges occurred because of the lack of the grounding system.
The H.P. cleaner must be connected to the electric supply by
means of an omnipolar switch with opening contacts of at least
3 mm. This switch must have electric features which are consi-
stent with the appliance. (This requisite does not apply to H.P.
cleaners with plug and electric power lower than 3 kW).
The appliance is disconnected from the electric supply only by
pulling out the plug or switching off the omnipolar switch.
Failure to respect the above absolves the manufacturer of all
liability and represents negligent use of the product.
The water cleaner is considered as a xed device.
Water cleaners with the “Total Stop” device should be con-
sidered as off when the omnipolar switch is in the “O” position
or the plug is unplugged from the socket.
The most important instructions
are marked with the symbol:
INTRODUCTION
This manual must be read before installing, setting up and
using the cleaner. The manual is an integral part of the product.
It is composed of two parts, one of which is yellow.
Read the warnings and instructions in this manual carefully as
they provide important indications as to SAFETY IN USE and
MAINTENANCE, paying special attention to the general rules
for safety listed in the yellow booklet.
KEEP THIS MANUAL CAREFULLY FOR FUTURE CON-
SULTATION.
The contents of this booklet must be brought to the attention
of persons using or carrying out routine maintenance on this
water cleaner.
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8 | Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
PRELIMINARY OPERATIONS
UNPACKING
After unpacking, ensure that the cleaner is undamaged.
If in doubt, do not use the machine.
Contact your dealer.
Packaging (bags, boxes, nails, etc) is potentially dangerous and
should be kept out of reach of children. It should be disposed of
or retained in respect of national environmental legislation.
FITTING THE SEPARATE PARTS OF THE MACHINE
All the fundamental parts and safety devices of the machine are
assembled by the manufacturer.
For reasons of packing and transport, some secondary cleaner
parts are supplied separately.
The user must t these parts as explained in the instructions
supplied in each assembly kit.
DATA PLATE:
The data plate bearing the main technical characteristics of your
cleaner is located on the trolley and is always visible.
When buying your cleaner, ensure that it has an
identication plate. If there is no plate, inform the manu-
facturer and/or the dealer immediately. Machines without
a plate must not be used and the manufacturer declines
all responsibility for them. Products without a plate must
be considered anonymous and potentially dangerous.
INTENDED USE
This appliance is intended exclusively for cleaning machines,
vehicles, buildings and general surfaces suitable for treatment
with a high pressure jet of detergent solution between 25 and
250 bar (360 - 3600 PSI).
This appliance has been designed for use with the detergents
supplied or recommended by the manufacturer. The use of
other detergents or chemicals may inuence the safety of the
appliance.
This appliance must be used only for the purpose for which it
was specically designed.
All other uses are to be considered incorrect and therefore
unreasonable.
Examples of unreasonable use:
- Washing surfaces not suitable for cleaning with a high
pressure jet.
- Washing people, animals, electric equipment or the machi-
ne itself.
- Using unsuitable detergents or chemicals.
- Blocking the trigger (lever) of the lance in delivery posi-
tion.
The manufacturer cannot be held responsible for any damage
due to improper, incorrect or unreasonable use. All high pres-
sure washers are constructed in compliance with current safety
standards and regulations.
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FILLING THE FUEL TANK
Fill diesel fuel tank (g. 1).
FIG. 1
Do not use different fuel from that indicated on the
identication plate.
Check the fuel level from time to time while the cleaner
is operating.
Attempting to use the cleaner without fuel may cause
damage to the fuel pump.
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Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
ELECTRICAL CONNECTION
Connection of the cleaner to the mains must be carried out
be skilled technicians able to ensure that all regulations in
force are complied with use in respect of current standards
and legislation.
Ensure that the mains voltage available is the same as the vol-
tage at which the cleaner is supposed to work; this is indicated
on the identication plate.
The electric cable must be protected from accidental cru-
shing.
Do not use the machine if the supply cable is damaged.
The use of any electric appliance requires the respect of
some basic rules:
• Do not touch the appliance with wet or damp hands or feet.
• Do not use the appliance bare-footed or with unsuitable
clothing.
• Do not pull the supply cable or the appliance itself in order
to disconnect the plug from the electric supply.
(For water cleaners rated at less than 3 kW tted with plug).
As for the protection against electric shock, the H.P.cleaner
belongs to CLASS I.
Failure to observe the above warning frees the manu-
facturer from all responsibility and constitutes negligent
use of the product.
FIG. 3
COMMAND AND CONTROL DEVICES
Before connecting the machine to the water supply and
to the power mains, it is essential to know the function of the
cleaner's command and control devices.
FIG. 2
FIG. 6
FIG. 5
WATER CIRCUIT CONNEC-
TION
Connect the feed hose to
the mains (g. 5A) and to
the hosetail on the cleaner
(g. 5B).
Check that the pressure and
quantity of the water supplied
by the mains are sufcient for
the cleaner to work properly: 2
to 8 BAR (29 to 116 PSI).
Maximum temperature of fee-
ding water 50°C (122°F).
Connect the high pressure
hose to the cleaner (g. 5C)
and to the lance (g. 6).
IMPORTANT.
The cleaner must operate
with clean water. Dirty or
sandy water, corrosive che-
micals and solvents can
cause severe damage to
the cleaner.
Failure to respect the above
absolves the manufacturer
of all liability and repre-
sents negligent use of the
product.
FILLING THE DETERGENT
TANK
Use a detergent that suits your
cleaning application diluted to
the correct concentration.
Fill the detergent tank with the
diluted product (g. 3).
Ask your dealer for the cata-
logue of the detergents that
can be used depending on
the type of washing job to be
done and the type of surface
to be treated.
After using a detergent, the
detergent intake circuit must
be flushed out with clean
water.
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FIG. 4
FILLING THE WATER SOF-
TENER TANK.
(if available)
Fill the tank with water sof-
tener solution.
Use only products recom-
mended by the manufac-
turer and/or dealer. Follow
the instructions given on the
packaging meticulously. (Do
not disperse water softener in
the environment).
Anti-ScaleAnti-Scale
A
B
C
A
B
C

10 | Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
The use of the H.P. cleaner must be considered according
to the place where the washing is performed (for example: food
plants, pharmaceutical plants, etc.)
Pertinent rules and safety conditions must be followed.
As for the protection against electric shock, the H.P.cleaner
belongs to CLASS I.
Do not direct water jets at your own body or others in order
to clean clothes or shoes.
Do not tie the gun trigger in the 'on' position.
In the hot water H.P. cleaners a Diesel fuel burner is used
for water heating. The use of other fuels is dangerous.
Before starting any cleaning or maintenance operation,
disconnect the machine from the electric and water supply
networks.
Periodically, at least once a year, have the safety devices
checked by one of our service centres.
If the appliance is to be used in an enclosed space, install
a ue gas extraction system and guarantee adequate ventila-
tion.
The hot water cleaner must be supervised while it is
working.
Do not clog the openings or the ventilation grilles and the
heat and smoke extraction systems in the hot water cleaners.
Do not use the machine if the supply cable is damaged.
For the replacement of the damaged cable apply exclusively
to one of our technical service centres.
The supply cable of this appliance must not be replaced by
the user.
The electric power cable must never be under mechanical
tension and must be protected against accidental crushing.
In case of damage or malfunction, switch off the applian-
ce (disconnecting it from the water main and from the electricity
main via the omnipolar switch or by unplugging the plug in the
case of water cleaners rated at less than 3 kW) without tampe-
ring with it.
Apply to one of our technical service centres.
The use of any electric appliance requires the respect of
some basic rules:
• Do not touch the appliance with wet or damp hands or feet.
• Do not use the appliance bare-footed or with unsuitable
clothing.
• Do not pull the supply cable or the appliance itself in order
to disconnect the plug from the electric supply.
(For water cleaners rated at less than 3 kW tted with plug).
The H.P. cleaner must not be used by children, teen-agers
or incapable persons (under the inuence of alcohol, etc.)
Use only original accessories that can allow safe working
of the appliance.
The exible hose connecting the lance to the H.P. cleaner
must not be damaged.
In case of damage, replace it immediately.
Hoses, connections and ttings for high pressure systems
are very important to guarantee the safety of the H.P. cleaner.
Use only original spare parts which have the manufacturer’s
approval.
Do not use the H.P. cleaner when persons or animals are
in the vicinity.
High pressure jets may be dangerous if not properly
used.
The jet must never be directed at persons or animals, electric
appliances or at the appliance itself.
Firmly as there will be a kick when the gun trigger is pulled.
Hold the lance grip.
The use of the H.P. cleaner must be considered according
to the kind of washing which must be performed.
Protect yourself against the ejection of solid materials or corro-
sive substances by means of adequate protective clothing
GENERAL WARNINGS ABOUT INSTALLATION AND USE
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Aussie Eco-Clean Super Indy Operating & Maintenance Manual 2020
FIG. 9
FIG.11
STOPPING THE CLEANER
1)Switch off the burner by
turning the pressure regulator
to pos. "0" (g. 7B).
2)Let the cleaner run with
cold water only for at least
30 seconds to cool down the
boiler.
3)After using with detergent,
ush out the inlet; place the
detergent suction hose (g.
9) in a tank of clean water and
let the pump run for 1 minute
with the dosing tap turned fully
on and the lance in detergent
delivery condition.
4) Stop the cleaner by turning
the selector switch to pos. "0"
(g. 7A).
5)Discharge the pressure
from the H.P. hose by pressing
the trigger on the gun
6)Disconnect the water clea-
ner from the mains electricity
supply via the omnipolar
switch or by unplugging the
plug from the socket.
7)Turn off the water supply
tap (g. 5A).
If the water cleaner is left,
even temporarily, turn it off by
using the omnipolar switch or
by unplugging the plug from
the socket.
Water cleaners with the
“Total Stop” device should
be considered as off when
the omnipolar switch is in
the “O” position or the plug is
unplugged from the socket.
When the water cleaner
is not used, close the safety
device on the handle.(g.11)
Dry use of the water
cleaner causes serious dam-
age to pump gaskets.
FIG. 7
FIG. 8
USING
THE CLEANER
CONTROL PANEL
A- On/off switch
B- Temperature regulator
C- Detergent control tap (if
available).
D- Pressure gauge.
STARTING THE CLEANER
1) Turn on the water supply tap (g. 5A).
2)Connect the water cleaner to the mains electricity supply via
the omnipolar switch or by plugging the plug into the socket.
3)Start the cleaner by turning the selector switch to pos. 1
(g. 7A).
The high pressure water jet generates a reaction force in the
lance. Keep a rm grip on the lance handle.
4) Press the trigger on the gun and begin washing.
5) To use the cleaner with hot water, turn the temperature regu-
lator (g. 7B) to the recommended washing values.
For some models turn the ignition switch (g. 7A) onto the
hot water position before effecting the operations described
in this point.
In water cleaners with the “Total Stop” system, the motor
starts and stops when the lever on the lance handle is actioned
or released.
Do not tie the gun trigger in the delivery position.
IMPORTANT!
To eliminate any impurities
or air bubbles from the wa-
ter circuit we advise starting
the cleaner for the rst time
without the lance and letting
the water run out for a few
seconds.
Impurities could block the
nozzle and cause malfunc-
tion (Fig. 8).
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250
bar
150
100
5
0200
250
bar
150
100
5
0200
°C
140°
212°
100°
158°
7
0°
284°
°F
°C
140°
212°
100°
158°
7
0°
284°
°F
CAB
D
CAB
D

12 | Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
FIG.12
REGULATING PRESSURE
AND USING STEAM
(If available)
This chapter concerns only
those models provided with
the “pressure regulating” de-
vice. The pressure regulator,
g. 12, allows the operator to
adjust the working pressure.
When knob C is turned in
an anti-clockwise direction
(B) (minimum), the working
pressure is reduced.
ADVICE ON USING DETERGENTS
This cleaner has been designed for use with the detergents
supplied or recommended by the manufacturer.
The use of other detergents or chemicals may inuence the
safety of the cleaner.
1) For environmental compatibility, we recommend a rea-
sonable use of detergents, according to the instructions
on the pack.
2) From the range of recommended products, choose the
one most suited to the washing job to be done and dilute
it with water according to the instructions on the pack or
in the catalogue of the detergents most suited for the
type of hot or cold water cleaner.
3) Ask your dealer for the detergents catalogue.
During use with boiling water, "Steam Phase", keep
away from the openings for fumes discharge (risk of bur-
ning).
When you have nished using the "Steam Phase", turn
the thermostat knob "B" to position "0" (g. 7) and let
the machine cool down for about 3 minutes with the gun
turned on.
OPERATING PHASES FOR CORRECT CLEANING WITH
DETERGENTS
1)Prepare the solution of detergent at the concentration
most suitable for the type of dirt and the surface that is to be
washed.
2) Start the cleaner, turn on the detergent tap (if present), switch
on the detergent suction control on the lance and spray the dirty
surface with the diluted product, working from bottom to top.
Let it react for a few minutes.
3)Rinse the whole surface well from top to bottom with hot or
cold water at high pressure.
4) After using with detergent, ush out the inlet; place the de-
tergent suction hose (g. 9) in a tank of clean water and let the
pump run for 1 minute with the dosing tap turned fully on and
the lance in detergent delivery condition.
MAINTENANCE
ONLY THE OPERATIONS AUTHORIZED IN THIS IN-
STRUCTIONS MANUAL MAY BE CARRIED OUT BY THE
USER.
ALL OTHER OPERATIONS ARE FORBIDDEN.
For maintenance of the boiler, high pressure pump, the
electrical parts and all parts with a safety function, you must
apply to our Technical service centre.
Disconnect the water cleaner from the mains electricity
supply via the omnipolar switch or by unplugging the plug from
the socket and close the water supply tap (see chapters on
connecting to the electricity and water mains)before carrying
out any maintenance jobs. Once maintenance has been
completed, ensure that the closing panels have been correctly
reassembled and anchored with the screws provided before
reconnecting the cleaner to the mains.
Failure to do so may cause a risk of electric shock.
PRECAUTIONS AGAINST FROST
The cleaner must not be exposed to frost.
If the cleaner is left in premises where it is exposed to frost,
when work is over or for storage, antifreeze must be used to
prevent serious damage to the hydraulic circuit.
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Use the steam nozzle (supplied as an accessory).
Turn the thermostat knob “B” (g. 7) to steam position to obtain
an increase in the temperature of the water at delivery.
At work temperatures higher than 95°C (203°F), the work
pressure must be < 32 bar (460 PSI).

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Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
FIG.13
FIG.17
FIG.16
FIG.14
FIG.15
OPERATIONS FOR USING
ANTIFREEZE (g. 13)
1)Turn off the water supply
(tap), disconnect the hose
and run the cleaner until it is
completely empty.
2) Stop the water cleaner with
the ON/OFF switch in the “O”
position.
3) Prepare a container with the
solution of antifreeze.
4) Immerse the tube in the
container with the anti-freeze
solution.
5) Start the water cleaner with
the ON/OFF switch in the “I”
position.
6)Start the cleaner and let it
run until antifreeze comes out
through the lance.
7) Suck up antifreeze with the
detergent intake system too.
8)Disconnect the water clea-
ner from the mains electricity
supply via the omnipolar
switch or by unplugging the
plug from the socket.
9) For high pressure cleaners
provided with water tank, the
detergent solution prepared
as described in the point 3,
must be poured directly into
the tank.
FIG.18
CLEANING THE FUEL FIL-
TER AND TANK
Remove and replace the in-
line fuel lter (g. 16).
Change it from time to time.
Empty the fuel tank.
Open the drain cap (g. 17) (if
available) and let any impuri-
ties drain out into a container.
Flush out the tank with clean
fuel and close the drain cap.
CLEANING THE WATER
FILTER
Clean the water intake lter
regularly and free it from any
impurities (g. 18).
CHANGING THE NOZZLE
The high pressure nozzle tted on the lance must be
changed from time to time, as this component is subject to
normal wear during use. Wear may generally be detected
by a drop in the working pressure of the cleaner. To replace
it, consult your supplier and/or dealer for instructions.
DESCALING
Descaling must be carried out from time to time because the
scale present in the water partially deposits inside the hydraulic
circuit and the coil which with time becomes clogged.
Apply to our technical service centre to have the machine
descaled from time to time; this will save you money and
increase the efciency of the cleaner.
CHECKING PUMP OIL
LEVEL AND OIL CHANGE
From time to time check the
oil level in the high pressure
pump by means of the sight
glass (g. 14A) or the dipstick
(g. 14B).
If the oil has a milky
appearan-ce, call the
technical service centre
immediately. Change the oil
after the rst 50 hours' work
and subse-quently every 500
hours or once a year.
Proceed as follows:
1)Unscrew the drain cap
situated under the pump (g.
15C).
2)Unscrew the cap with the
dipstick (g. 14B).
3)Let all the oil drain off into
a container and deliver it to an
authorized oil collection and
disposal centre.
4)Replace the drain screw
and pour fresh oil in through
the filling cap on top (fig.
15A) until it reaches the level
indicated on the sight glass
(g. 15B).
Use only SAE 15 W40 oil.
For water cleaners with-
out oil drain bung, contact our
technical service centre for
replacement.
!
Anti-freeze may cause
environmental pollution.
Always follow the instructions
given on the pack. (Dispose
of carefully.)
!
!

14 | Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
TABLE OF EXTRAORDINARY MAINTENANCE TO
BE PERFORMED BY THE TECHNICAL SERVICE
CENTRE
Description of operations:
Boiler:
Clean Coil
Descale coil
Clean fuel pump
Change fuel nozzle
Regulade electrodes
Change electrodes
Change seals on H.P. pump
Change lanze nozzle
Calibrate and check the safety devices
IMPORTANT:
These intervals refer to normal working conditions. For heavy duty use decrease the interval for each job.
For maintenance and/or repairs, use only original spare parts which offer the greatest characteristics of quality and
reliability. Failure to use original spare parts absolves the manufacturer from all liability and transfers it to the
person carrying out the operation.
PERIODS OF INACTIVITY
If the machine is to remain inactive for a long period, disconnect the supply sources, drain the tank(s) of all the operating uids
and protect any parts that could be damaged by the accumulation of dust.
Grease the parts that could be damaged by drying out, such as the supply hoses. When bringing back into use, ensure that
there are no cracks or cuts in the water supply hoses.
Oil and chemical products must be disposed of according to current legislation.
SCRAPPING
If you decide that the cleaner is no longer to be used, render it inoperative by removing the electric power cable. Ensure that all
parts of the cleaner that could be a source of danger are made harmless, especially for children who might use the old cleaner
for play. As the cleaner is considered special waste, dismantle it and divide the material according to type, then dispose of them
as required by the legislation in force.
Do not use parts dismantled for scrap as spare parts.
Every 200 hours
Every 300 hours
Every 200 hours
Every 200 hours
Every 200 hours
Every 500 hours
Every 500 hours
Every 200 hours
Once a year
Each use
After 50 hours
Every 500 hours
Every 100 hours
Every 100 hours
Every 50 hours
TABLE OF ROUTINE MAINTENANCE TO BE
PERFORMED BY THE USER
Description of operations:
Check power cable - pipes - high pressure
connectors
Ist oil change in H.P. pump
Subsequent changes in H.P. pump
Change and clean fuel lters
Clean fuel tank
Clean water lter

| 15
Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
FAULTS
When the switch is turned the cleaner
does not start.
No jet or leakage from high pressure
water circuit.
After 30 seconds, the water cleaner
stops. (DS Vers.).
The pump turns but does not reach the
rated pressure.
When the lance is turned on the pres-
sure falls and rises.
In by-pass or total stop phase, the water
cleaner shuts down. (DS Vers.).
When the thermostat reaches the cho-
sen temperature the boiler does not
light.
Water not hot enough.
Too much smoke from the ue.
Insufcient detergent suction.
Water leaks from head.
Presence of water in oil.
Burner is smoking.
TROUBLE-SHOOTING
Before carrying out any operations, disconnect the water cleaner from the mains electricity supply via the omni-
polar switch or by unplugging the plug from the socket.
CAUSES
Faulty electric connection.
Thermal protection has tripped.
Faulty water circuit connection.
Clogged water lter.
Mains tap turned off.
Detergent tap turned on.
Water intake lter blocked.
Faulty water circuit connection.
Pressure regulation valve is set at
minimum.
Lance nozzle is worn.
Dirty or worn valves.
Detergent intake device on the lance is
turned on.
The nozzle is clogged or deformed.
Insufcient supply.
Micro-leaks of water from the high pres-
sure circuit.
No fuel.
Fuel lters are clogged.
Thermostat setting.
Clogged lters.
Boiler coil clogged with scale.
No fuel.
Incorrect combustion.
Impurities or water in the fuel.
Tap turned off.
No detergent in the tank.
Control on the lance not switched on.
Coil or pipe clogged.
Gasket worn.
Oil seal rings worn.
Water in the fuel tank.
Fuel pressure incorrect.
Air throttle adjusted incorrectly.
Electrodes positioned incorrectly.
Fuel nozzle dirty.
Fuel nozzle worn or damaged.
Heating coil blocked by soot.
REMEDIES
Check the mains voltage.
Reset (if it trips again, apply to the
technical service centre).
Check it.
Clean it.
Turn it on.
Turn it off.
Clean it.
Check it.
Regulate it.
Apply to our technical service centre.
Apply to our technical service centre.
Turn it off.
Clean or consult our technical service
centre
Check it.
Contact Service Centre.
Check the fuel level in the tank and see
that the fuel intake circuit is clean (no
water).
Change the in-line lter.
Check it.
Clean the fuel lters.
Apply to our technical service centre.
Fill the fuel tank.
Clean the various fuel lters.
Empty the tank and clean it carefully.
Clean the various fuel lters too.
Turn it on.
Fill the detergent tank.
Set the control on the lance.
Apply to our technical service centre.
Apply to our technical service centre.
Apply to our technical service centre.
Empty fuel tank, clean and rell with
clean fuel.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Clean heating coil.
!

16 | Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020
IMPORTANT:
For maintenance and/or repairs, use only original spare parts which offer the greatest characteristics of quality and
reliability. Failure to use original spare parts frees the manufacturer from all responsibility.
FAULTS
Burner cuts out during operation.
CAUSES
Fuel pump dirty.
Fuel solenoid valve not working.
Fuel tank is empty (burner will produce
white smoke).
Suction lter is dirty.
Water in fuel.
Pressure switch not functioning.
Ignition transformer faulty.
Rotation of electrodes.
Fuel nozzle is dirty.
Fuel nozzle is worn.
Fuel pump is faulty.
Fuel solenoid valve not working.
Fuse burnt out.
REMEDIES
Contact Distributor for service.
Contact Distributor for service.
Rell the fuel tank.
Remove lter and clean using fuel and
a brush.
Empty fuel tank, clean and rell with
clean fuel.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Contact Distributor for service.
Check and replace.
Aussie stainless steel hose reels
can be wall mounted & hold up to
50m of high pressure hose.
Aussie accessories available for faster, smarter cleaning
Aussie Turbomaster turbo lance ....
increases the effective working pressure of
the machine without overloading the pump.
More available online ... aussiepumps.com.au

•Model SUPER INDY
1012 M - DS
Technical data
•Power supply ~
v
Hz
•Absorbed power kW
W
•Pressure bar
psi
•Flow rate l/h
gph
•Fuel consumption kg/h
gph
Thermal capacity kW
•Water out-put °C
temperature
°F
•Fuel tank l
gal
•Detergent tank l
gal
•Discaling tank l
gal
•High pressure hose m
ft
•Power cable m
ft
•Lance thrust N
Hand-arm Vibration m/s2
•Noise Lp dB (A)
Lw dB (A)
•Weight kg
lb
•Dimensions cm
in
1
230 / 240
50
3,0
3000
100
1500
10
32,80
5,5
18
29,5
<2,5
76
91
120
265
100x68x89
39x27x35
SUPER INDY
DS 2016 T
3
400 / 415
50
10
32,80
5,5
18
7,4
7400
200
2900
1000
264
52
< 2,5
78
93
120
265
100x68x89
39x27x35
5,8
1,8
68,8
5,8
1,8
68,8
30 ÷ 140
86 ÷ 284
30 ÷ 140
86 ÷ 284
800
212
18
4,75
18
4,75
Aussie Eco-Clean Super Indy Operating & Maintenance Manual - 2020 | 17

Aussie Eco-Clean Super Indy Operang & Maintenance Manual - 2020
Notes:

Aussie Eco-Clean Super Indy Operang & Maintenance Manual - 2020
Aussie Steam Cleaners | Super Indy & Admiral series
Designed for Aussie Condions








Single & three phase options
Pressures to 4,000 psi
Steam to 120 °C
Slow speed four pole heavy duty
motors
Triplex pumps with brass head
& ceramic pistons
Mild steel or stainless steel coil
opons
18 litre diesel fuel tank
High pressure detergent
injection








Stainless steel cover & steel
chassis with bumper
Low water cut-out
Low fuel sensor
Timed Total stop—auto shut
down
Safety thermostat
Micro-leak detecon
Class A … no operator RTO
cercaon required
Oponal protecve cage
Use steam for a faster, more hygienic clean!

Cod. PLDC88056 07/2020
RELIABLE PRODUCTS . . . RELIABLE PEOPLE
AUSTRALIAN PUMP
Australian Pump Industries Pty Ltd ACN 061 619 234 ABN 79 061 619 234
7 Gladstone Rd, Castle Hill NSW 2154 PO Box 6164, BHBC NSW 2153
Ph 02 8865 3500 Fx 02 9894 4240 www.aussiepumps.com.au
Look after your machine . . .
and it will look after you!
AND REMEMBER . . .
Always wear protective clothing,
including boots and goggles!
IMPORTANT INFORMATION
ROUTINE CHECK LIST - IMPORTANT
- DAILY:
1. Check pump oil level. If oil is milky contact your Aussie Eco-Clean Distributor for service.
2. Check all high pressure components for leaks:
a) gun/lance; b) high pressure hose; c) all ttings.
3. Check power supply cable and plug for damage.
4. Check water inlet lter - clean if necessary.
- MONTHLY:
1. Check high pressure nozzle for wear. If pressure has dropped off, replace nozzle. If you machine is
used regularly the nozzle may need replacing monthly to maintain performance.
2. Clean detergent suction lter.
3. Change lance nozzle tip.
4. Change oil
5. Check fuel lter
- 6 MONTHLY/250 HOURS: - Contact your Aussie Eco-Clean Distributor for recommended service.
- ANNUALLY/ 500 HOURS: - Contact your Aussie Eco-Clean Distributor for recommended service.
WARNING
HIGH PRESSURE SETTING - The high pressure pump is factory set and
sealed to operate at its rated pressure. DO NOT ADJUST.
Tampering with the pressure regulator will void warranty and can be DANGEROUS