AUSSIE TONNEAU ATB01018 User manual

Tonneau Cover Fitting Instructions
Ford PX Ranger Dual Cab (with head board), Nov 2011-May 2013
Part Number: ATB01018
BASIC TOOLS REQUIRED
Drill, 4mm Drill Bit, Tape Measure, Rivet Gun, Marking Pencil / Pen, Clear Silicone / Silicone Gun
CONTENTS
1 x Tonneau Cover 2 x Bar Brackets
1 x Tonneau Support Bar –Bar Adjustable 30 x Rivets
3 x Aluminium Rope Track- 403mm long ea.
2 x 100mm angle pieces (S-0047) 18 x Rope Buttons
1 x Fitting Instructions 4 x Dowel

INSTALLATION PROCEDURE
NOTE Read entire instructions prior to start.
STEP 1 Fit the pieces of angle to the outside edge of the head board making sure the top flat edge of the
angle is at the same height as the top lip of the head board. Drill two 4mm holes in each piece of
angle, silicone behind is, then rivet into place
STEP 2 Using two pieces of dowel, join the 3 aluminum rope tracks together. Place the other 2 pieces of
dowel in the ends of the now joined rope track.
STEP 3 Rest the aluminum rope track on the pieces of angle already fixed in place, and push forward to
the vertical face of the head board.
STEP 4 Using a 4 mm drill bit, drill 6 holes 50mm from the end of each of the aluminum rope
tracks into the front of tub.
STEP 5 Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon
sealant along the back of the rope tracks and pop rivet into place.
STEP 6 Slide the front of the tonneau cover through the aluminium rope track section
STEP 7 To fit the bar brackets, measure 743mm back from the inside front edge at the top of the
tub and place them as shown in Figure 2. (5mm down from top edge of tub) Drill and
rivet using two large rivets for each Bar Bracket. Install the support bar according to the
supplied instructions.
STEP 8 To fit round body hooks to the tail gate, measure 465mm up from the bottom edge of the
tail gate and line up each hook individually to each bunji loop starting with the two either
side of the tailgate handle and working your way to the outside, drill and rivet buttons
alternating from side to side.
STEP 9 To fit round body hooks to the sides of the tub measure 155mm down from the inside
edge and line up each hook individually to each bunji loop. Start with the two rear bunjis
and work your way around to the front, drill and rivet buttons alternating from side to
side.
STEP 10 To fit Tonneau lock Bracket refer overleaf
STEP 11 Your Tonneau Cover is now fitted.

E
Insert a dowel [J] half way into each end of the rope track [E].
Ensuring the rounded section (1) of the rope track faces away the cabin, sit the rope track against the
front (cabin end) inside vertical surface of the tub (2) & centralise the rope track.
Figure 1
Placement of aluminium
rope track. Ensure channel
is above the tub’s top
edge.
`
Figure 2
Placement of bar bracket.
Place the bar bracket
with the beveled edge
facing up.
743mm
5mm down
from top
edge of tub
J
1
2
Front of car
Tub
Front of car

MULTI-FIT SUPPORT BAR
The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes
on the Market, from Suburu Brumbys to Cab Chassis aluminium trays.
BASIC TOOL REQUIRED
Drill, 4mm drill bit
MULTI-FIT SUPPORT BAR CONTENTS
-1 x hollow bar centrepiece - 2 x grub screws
-2 x solid bar end piece
FITTING MULTI-FIT BAR
1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders with the
holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above and then with a
white pencil make a mark through the small holes of the hollow bar onto the solid ends. This is where you will
drill a hole to the depth of about 1-2mm (do not go any further)
2. Join the pieces back together and screw grub screws through the hollow bar into the holes that you drilled.
Make sure you do not over tighten the grub screws. Refit the bar. You may kink the bar in the
middle to give it some extra height to assist with water runoff.