AUSSIE TONNEAU ATB01123 Install guide

TONNEAU COVER FITTING INSTRUCTION
TOYOTA SR5 A DECK
DUAL CAB WITH FACTORY SPORT BARS
2003 –MARCH 2005
PART NO: ATB01123
TOOLS REQUARED
- Rivet gun, Drill, 4.5mm Drill bit, Measuring tape, Silicon sealant, Anti-corrosive primer.
CONTENTS
1 x TONNEAU 3 x ALUMINIUM STRIPS (484mm)
1 x TONNEAU SUPPORT BAR 2 x BAR BRACKETS
24 x RIVETS 14 x BUTTONS
4 x PIECES OF DOWELL
Some items in the fitting kit may not be needed. All fitting kits are weighed to ensure accurate quantities.
1. INSTALLATION PROCEDURE
Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled
1. Using two pieces of dowel, join the 3 aluminium rope tracks together. Place the other 2 pieces of dowel in
the ends of the now joined rope track.
2. Rest the aluminium rope track on the side rails as Shown in Diagram A, and push forward to the vertical
face of the tub.
3. Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminium rope tracks into the
front of tub.
4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the back of the
rope tracks and pop rivet into place.
5. To fit bar brackets measure 680 mm from the inside edge at the front of the tub and place them as shown
in Diagram A. (5mm down from top edge of tub). Drill and rivet using 4 rivets. Insert support bar.
6. To fit round body hooks to car measure 115 mm down from top edge and line up each hook individually to
each bunji (loop) starting with the two either side of the tail gate handle and working your way around to
the front, drill and rivet buttons alternating from side to side.

Diagram A
Diagram B
2. CARING FOR YOUR TONNEAU
Apply bee's wax or Dri-lube to stitching a few times a year, as this will maintain the tonneau's waterproofing
ability and prevent the stitching from degrading. Use a mild detergent and soft scrubbing brush to clean tonneau.
Never drive without tonneau support bars in place as flapping can cause a delaminating effect on the material.
"Tonneau is not designed to be used as a load restraint"

3. MULTI-FIT SUPPORT BAR
The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu Brumbys
to Cab Chassis aluminium trays.
3.1 BASIC TOOL REQUIRED
- Drill, 4mm drill bit
3.2 MULTI-FIT SUPPORT CONTENTS
-1 x hollow bar centrepiece - 2 x grub screws
-2 x solid bar end piece
3.3 FITTING MULTI-FIT SUPPORT BAR
1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders
with the holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above
and then with a white pencil make a mark through the small holes of the hollow bar onto the solid ends.
This is where you will drill a hole to the depth of about 1-2mm (do not go any further)
2. Join the pieces back together and screw grub screws through the hollow bar into the holes that you
drilled. Make sure you do not over tighten the grub screws. Refit the bar. You may kink the bar in the
middle to give it some extra height to assist with water runoff.