AUSSIE TONNEAU ATB01234 User manual

Tonneau Cover Fitting Instructions
2012 DMAX Dual Cab With Out Head Board
Part Number: ATB01234
BASIC TOOLS REQUIRED
Drill, 4mm Drill Bit, Tape Measure, Rivet Gun, Marking Pencil / Pen, Clear Silicone / Silicone Gun
CONTENTS
1 x Tonneau Cover 2 x Bar Brackets
16 x Rope Buttons 3 x Aluminium Rope Track - 510mm
1 x Tonneau Support Bar 28 x Rivets
4 x Dowel
INSTALLATION PROCEDURE
NOTE - Read entire instructions prior to start.
- Pictures are for illustration purposes only.
STEP 1: FIT ROPE TRACK
Using a 4mm drill bit, drill a hole 50 mm in from each
end and 9 mm up from the bottom of the 3 pieces of
rope track as shown in Figure 1. Join the 3 pieces of
rope track together using the 2 pieces of wooden dowel
as shown in Figure 2
Place the remaining 2 pieces of dowel in
the ends of the rope track. Ensure the flat
side of the rope track is the surface
positioned vertical against the tub face.
Drill though the holes in the rope track into
the front wall of the tub.
Apply a bead of clear silicone along the
centre of the front edge of the rope track.
Figure 1
Figure 2

Rivet the aluminium rope track into
position.
STEP 2: FIT SUPPORT BAR
Mark the inside edge on each side of the tub at 740mm from the inside front face of tub towards
the rear on each side. Centrally locate the bar bracket over this position and align the top of the
bar bracket 10mm down from the top edge of the tub and drill and rivet bracket into place. See
Figure 4. Repeat for other side of tub. Use instruction over page to fit tonneau support bar.
STEP 3: FIT BUTTONS TO VEHICLE
Slide the front of the tonneau cover through the aluminium rope track section.
Ensure tonneau is centred. Start with the tailgate.
Vertically line up each button to each bunji loop starting from the centre bunji loops.
The height for the buttons on the tailgate is 410mm UP from the bottom edge of the tailgate.
Work from the centre out, alternating from side to side. Attach each bunji to the button as it is
fitted.
To fit the rope buttons to the sides:
Vertically line up each button to each bunji loop starting from the rear bunji loop, alternating from
side
to side working towards the front.
The height for the side rope buttons are all measured down from the TOP INSIDE EDGE of the
tub.
For the rear button measure 160mm, 165mm for the second button from the rear, and 170mm for
the
next two buttons.
For the button closest to the front of the tub measure 175mm down and 25mm back from the front
edge of the tub. Attach each bunji to the button as it is fitted.
Figure 3
Place the bar bracket
with the beveled edge
facing up.
740mm
10mm
down from
top edge of
tub
Front of car
Figure 4

NOTE: All Side measurements are to be taken from the TOP INSIDE EDGE of the tub.
MULTI-FIT SUPPORT BAR
The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu Brumbys to
Cab Chassis aluminium trays.
BASIC TOOL REQUIRED
Drill, 4mm drill bit
MULTI-FIT SUPPORT BAR CONTENTS
-1 x hollow bar centrepiece - 2 x grub screws
-2 x solid bar end piece
FITTING MULTI-FIT BAR
1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders with the
holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above and then with a
white pencil make a mark through the small holes of the hollow bar onto the solid ends. This is where you will
drill a hole to the depth of about 1-2mm (do not go any further)
2. Join the pieces back together and screw grub screws through the hollow bar into the holes that you drilled.
Make sure you do not over tighten the grub screws. Refit the bar. You may kink the bar in the
middle to give it some extra height to assist with water runoff.