AUSSIE TONNEAU ATR01011 User manual

TONNEAU INSTALATION INSTRUCTIONS
Ford Courier Super Cab, 1985-1998
Part number: ATR01011
CONTENTS
-1 x Tonneau Cover
-1 x Elastic Rope
-1 x Tonneau Support Bar
-3 x Aluminium Ropetrack (476mm Long)
-1 x Fitting Instruction
-2 x Bar Brackets
-12 x Buttons
-24 x Rivets
-4 x Dowels
1. INSTALATION PROCEDURE
Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled
1. Using two pieces of dowel, join the 3 aluminium rope tracks together. Place the other 2 pieces of
dowel in the ends of the now joined rope track.
2. Rest the aluminium rope track on the side rails as Shown in Diagram A, and push forward to the
vertical face of the tub.
3. Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminium rope tracks into
the front of tub.
4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the
back of the rope tracks and pop rivet into place.
5. To fit bar brackets measure 910 mm from the inside edge at the front of the tub and place them
as shown in Diagram A. (5mm down from top edge of tub) Drill and rivet, using 4.5 mm drill bit
and short 4 mm rivets. Insert bar according to supplied instructions.
6. Drill and rivet hooks as shown in Diagram B, using 4.5 mm drill bit and long 4 mm rivet.
7. Thread rope through each of the eyelets and tie off behind the front eyelet on each side
(Diagram C)

2. CARING FOR YOUR TONNEAU
- Apply bee's wax or Dri-lube to stitching a few times a year, as this will maintain the tonneau's
waterproofing ability and prevent the stitching from degrading. Use a mild detergent and soft
scrubbing brush to clean tonneau.
- Never drive without tonneau support bars in place as flapping can cause a delaminating effect on
the material.
"Tonneau is not designed to be used as a load restraint"
3. MULTI-FIT SUPPORT BAR
- The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu
Brumbys to Cab Chassis aluminium trays.

3.1 BASIC TOOL REQUIRED
- Drill, 4mm drill bit
3.2 MULTI-FIT SUPPORT BAR CONTENTS
-1 x Hollow bar centrepiece - 2 x Grub screws
-2 x Solid bar end piece
3.3 FITTING MULTI-FIT BAR
1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket
holders with the holes facing to the ground (so the grub screws don’t rub against the tonneau),
as shown above and then with a white pencil make a mark through the small holes of the hollow
bar onto the solid ends. This is where you will drill a hole to the depth of about 1-2mm (do not go
any further)
2. Join the pieces back together and screw grub screws through the hollow bar into the holes that
you drilled. Make sure you do not over tighten the grub screws. Refit the bar. You may kink the
bar in the middle to give it some extra height to assist with water runoff.