Automation Correct Coal-trol Digital TS2 V3 User manual

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 1
Instruction Manual
To a new era in solid fuel heating. You have chosen to improve your
household comfort and increase the efficiency of your heating dollars.
The Coal-trol Digital™ system has been specifically developed to improve
the performance and convenience of your anthracite coal stove. A new type
of digital thermostat and solid-state control module make this possible.
An investment of a small amount of time to review this manual will ensure
proper performance of your Coal-Trol Digital™ system.
This manual contains operating instructions for the Coal-trol Digital™
Model TS2 Thermostat when used with a model CM2 Control Module. This
equipment has been factory supplied by your stove manufacturer.
Introduction
Table of Contents
Welcome –
Coal-trol Digital Feature Overview 2
Safety Information 3
For Service and Repair 4
Coal-trol Digital Limited Warranty 4
Locating the Thermostat 5
Connecting Control Module and Thermostat 5
Power ON/OFF Switch 5
Operating Controls of the Thermostat 6
Quick Usage Guide 7
Power-up Sequence 8
MENU Button Operation 8
Round-robin Temperature/Time Display 9
Override Temperature Setting (Setback Override) 9
Fan Speed Control 9
Firing Rate Indicator 9
Day & Night Temperature Setting (Setbacks) 10
SETUP Menu Operation 11
MIN/MAX Adjustment and Factory Settings 12
EXTENDED Menu Operation 13
Overtemperature and Maintenance 14
Specifications 15
Copyright 2004-2008 Automation Correct LLC. All rights reserved.
Coal-trol Digital™, Pelli-stat™ by Automation Correct LLC
All others trademarks by the respective owners.
Page
SYRACUSE • NY

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 2
Instruction Manual
Coal-trol Digital Feature Overview
The Coal-trol Digital is a complete control system designed for
automatically fed stoker stoves and furnaces utilizing anthracite fuel. The
stove-mounted Control Module and the wall-mounted Coal-trol Thermostat
work together to supervise all stove operations and typically maintain room
temperature to within ±1°F of the desired setting.
The Control Module controls the coal feed rate, combustion blower fan,
convection blower fan, and fire igniter accessory, when installed.
All connections to stove blowers, motors, and safety interlocks are done
through standard 120VAC cord receptacles or plug connectors on some
configurations.
The Coal-trol Thermostat may be located up to 100 ft. from the Control
Module. Proper temperature control only requires that the heat generated
by the stove be readily communicated to the thermostat.
Fuel feed is continuously adjusted to maintain room temperature as set on
the Coal-trol thermostat. The convection blower is automatically started and
speed adjusted according to amount of fuel fed into the stove.
Two temperature setbacks automatically change the temperature at
prescribed times set by the user on a 24 hour time cycle.
A room high temperature limit shuts off the stove if feeder failure occurs.
Manual speed setting of the convection blower is provided for occasions
when reduced fan noise is desired.
A fuel feed mode assists in starting a fire by feeding fuel for 10 minutes at a
100% rate.
All settings, except for time of day clock, are maintained during power loss
without batteries.
Power loss ride-through allows the thermostat to continue stove operation if
power is restored within 2 hours.
Test Mode sequences all motors and blowers to assist in installation and
troubleshooting.
The Coal-trol Digital TS2 Thermostat features an LCD display, one LED
indicator, and 3 pushbuttons for indication and control of all settings.
User initiated fire start and fire stop controlled from the Thermostat.
(Additional hardware required).

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 3
Instruction Manual
Safety Information
Read and pay careful attention before proceeding!
ATTENTION - Please follow all manufacturers instructions that came
with your stove or furnace. The Coal-Trol Digital is designed to
complement and enhance the safe operation of your appliance.
Specifically, the Coal-Trol Digital control system has been designed
for use with appliances tested to ANSI Standard Designation:
E1509-95, Standard Specification for Room Heaters,Pellet Fuel-
Burning Type and/or UL1482, Room Heaters, Solid Fuel Type.
Use of the Coal-trol Digital™ on appliances not permanently marked with
one of the above designations voids all warranties and may be unsafe.
Contact us or your stove manufacturer if you are not sure that your stove/
furnace is built in compliance with these safety standards.
THIS PRODUCT HAS A GROUNDING TYPE PLUG AND REQUIRES A
GROUNDING TYPE OUTLET. IF THE PLUG DOES NOT FIT, CONTACT
A QUALIFIED ELECTRICIAN. DO NOT MODIFY THE PLUG IN ANY WAY.
WARNING - The Coal-trol Digital™ is capable of regulating a coal fire
smaller than required to maintain proper chimney draft. Follow all
manufacturers recommendations for minimum draft pressures and
temperature. The use of mechanical means such as a draft inducer fan
may be required to ensure proper draft at low fire. Installation of a carbon
monoxide detector (not-included) is highly recommended.
FOR INDOOR USE ONLY.
Additional Safety Information:
WARNING: BYPASS OF MECHANICAL VENT SPILLAGE SWITCH
(FUME SWITCH) OR BONNET TEMPERATURE LIMIT, IF INSTALLED IS
DANGEROUS. OPERATION MAY CAUSE SEROUS INJURY OR DEATH,
DUE TO CO POISONING OR FIRE.
RISK OF ELECTRICAL SHOCK: THE CONTROL MODULE AND
THERMOSTAT HAS NO SERVICEABLE PARTS INSIDE. SEE
WARRANTY FOR SERVICE.
TO REDUCE THE RISK OF ELECTRIC
SHOCK, DO NOT CONNECT TO A CIRCUIT
AT MORE THAN 150 VOLTS TO GROUND.
Please Keep reading...

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 4
Instruction Manual
THREE-YEAR WARRANTY - Automation Correct LLC (us) warrants TS2
Thermostat and Control Module to be free from defects in material and
workmanship. If a defect is found within three years from the date of original
installation of the product (whether or not actual use begins on that date)
Automation Correct LLC will provide a new or remanufactured part, at our sole
option, to replace any defective part, without charge for the part itself.
This warranty does not include labor or other costs incurred for diagnosing,
repairing, removing, installing, shipping, servicing or handling of either defective
parts or replacement parts.
Warranty Conditions:
1. Warranties only apply to products in their original installation location.
2. Installation, use, care, and maintenance must be normal and in accordance with
the instructions contained in the Operation Manual, Installation Manual and
Automation Correct LLC's Service Information.
3. Defective parts must be returned to us or an authorized dealer for credit.
4. All work is performed during normal business hours.
5. This warranty applies only to residential use.
Coal-trol Digital™ Limited Warranty
LIMITATIONS OF WARRANTIES - All implied warranties (including implied
warranties of merchantability and fitness for a particular purpose) are hereby
limited in duration to the period for which the LIMITED WARRANTY is given
and applies. Some states do not allow limitations on how long an implied
warranty lasts, so the above may not apply to you. The expressed warranties
made in this warranty are exclusive and may not be altered, enlarged, or
changed by any distributor, dealer, or other person whatsoever.
Automation Correct LLC will not be responsible for:
1. Damage or repairs as a consequence of faulty installation, misapplication,
abuse, improper servicing, unauthorized alteration or improper operation.
2. Failure to operate due to voltage conditions, blown fuses, open circuit breakers
or other conditions beyond the control of Automation Correct LLC.
3. Parts not supplied or designated by us, or damages resulting from their use.
4. Automation Correct LLC products installed outside the 50 US states or
Canada.
5. Cost of heating fuel of any kind whatsoever including electricity.
6. Any special indirect or consequential property or commercial damage of any
nature whatsoever. Some states do not allow the exclusion of incidental or
consequential damages, so the above limitation may not apply to you.
This warranty gives you specific legal rights, and you also may have other
rights, which vary from state to state.
For Service or Repair
Contact your dealer, or our company.
Phone: [phone]
Email: [email protected]
Web: www.coaltroldigital.com

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 5
Instruction Manual
Locating the Thermostat
The room temperature sensor is located in the Thermostat. For proper
operation, the sensor must be exposed to the heat produced by the
stove. The preferred mounting locations include: An inside wall, away
from the direct air stream of the convection blower, and away from
radiant heat produced by the stove. The Thermostat does not have to
be within the same room as the stove if air readily circulates to the
location of the Thermostat.
25 ft. Thermostat Cord
Connect Thermostat to Control Module
The provided 25 ft. cord may be extended up to 100 ft. with an eight
pin, RJ45 to RJ45 coupler and/or standard computer network cable.
The cable must be a 'through' type, not a crossover type. Note: The
Coal-trol thermostat and Power Module cannot be connected to
computer networks through this cable.
Connect the Thermostat cable to the THERMOSTAT connector on the
Control Module and the Connector on the rear of the TS2 Thermostat.
Push connectors in until you hear it click.
Connect the Motor Cords to the Control Module
On Coal-trol systems with plug cords, match the color coded power
cords with the corresponding plug cords. On other models, identify the
appliance motors and plug into the corresponding outlets on the Control
Module. NOTE: A qualified HVAC Technician should be used to adapt
the appliance to the control module. For more information see our
website.
Power On/Off
Power to the Coal-trol system is controlled by the On/Off switch on the
Control Module. When illuminated the control is on. Power to the
thermostat is always on when the control module is plugged in and has
power.

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 6
Instruction Manual
Coal-trol Digital™ Model TS2 Thermostat
Operating Controls of the Thermostat
STATUS Light - When On indicates a startup, manual setting, or
over temperature condition.
UP button - Each press will increase a setting. Press and hold to
increase fast. Also used to enable a selected setting.
DOWN button - Each press will decrease a setting. Press and
hold to decrease fast. Also used to enable a selected setting.
MENU button - Each press will display next OPERATION menu
setting. Pressing and holding will enable access to SETUP and
EXTENDED menu options.
Purpose of the
Buttons and Lights

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 7
Instruction Manual
In regular operation the display
shows the current temperature, the
temperature setting and current
time. This is called the Round-robin
Display.
Round-robin Display
Quick Usage Guide "Everything is installed and setup.
Tell me how to work the thing!"
72F
Temperature Setting
D 73F
Current Time
1126A
Current Temperature
"D" for Daytime Temperature setting.
"N' for Nighttime Temperature setting.
"O" for Override Temperature setting.
"F" for Fahrenheit
"C" for Celsius
"A" for AM
"P" for PM
I want to...
Are all combustibles a safe distance from the
appliance? Got working smoke alarm(s)? Got
working carbon monoxide detector(s)? Proper
draft? Regular appliance maintenance?
Maintain SAFE
operation of my solid-
fuel appliance:
Reduce dust when
emptying the ash-pan:
Temporarily turn the power off on the Control
Module. Empty the ash and then turn the power
back on.
Press the MENU button once. Display will show
"FSA". Press the UP or DOWN buttons to adjust
convection blower speed as desired. Setting the
speed to "0" will return the blower to automatic.
Change the temperature
setting for awhile:
Set the time of day
clock:
Turn the blower down
for awhile:
Momentarily press the MENU button two or more
times until the Round-robin Display is shown.
Stop the stove:
(I have a Coal-trol
Igniter installed.)
Return to the
Round-robin Display:
(I might be lost)
Press and hold the MENU button until the display
shows SETUP, then release. Display will show
"S1200P" or the current incorrect time. Press the
UP/DOWN buttons as needed to set the correct
time.
Press the UP button to increase or press the
DOWN button to decrease the temperature setting.
Press and hold the MENU button until the display
shows "FEED". Press the MENU button twice.
Display will show "BRNOUT". Press the UP button.
Do not turn off a power vent until display shows
"NOFIRE" and the stove temperature is cool.
Turn on your power vent, if you have one. Press
and hold the MENU button until the display shows
"FEED". Press the MENU button once. Display will
show "IGNITE". Press the UP button.
Start the stove:
(I have a Coal-trol
Igniter installed.)

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 8
Instruction Manual
MENU Button Operation
SETUP
Starting from the Round-robin display
Overview of the MENU System
Press and hold
MENU button
for 2 seconds.
Press and hold
MENU button
for 5 seconds.
OR
FEED
SETUP and EXTENDED Menu Access
Momentary
press MENU
button.
OPERATION Menu Access
FAN SPEED Control
FEED RATE Indication
DAYTIME Setback
NIGHTTIME Setback
See page 9
FSA
The MENU button is used to access all settings of the thermostat. Three
areas are accessible depending on the manner that the MENU button is
pressed. The MENU may be momentarily pressed, or pressed and held
for 2 seconds, or pressed and held for 5 seconds.
Display changes to:
Power-up Sequence
Upon first power to the thermostat, the display will momentarily show the
firmware version number, the thermostat type, and a manufacture type.
The thermostat will then enter and wait for the time of day clock to be set,
with the status light blinking. If the thermostat has been running normally
and the power is interrupted, the display will sequence as above, but will
skip the clock setting step and proceed directly to control of the appliance.
Momentary press
MENU button
SETUP Menu Operations
See page 11
Momentary press
MENU button
EXTENDED Menu Operations
See page 13
Momentary press
MENU button
Display changes to: Display changes to:
In the documentation that follows, it is assumed that the
Round-robin display is the 'Action' step starting point.

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 9
Instruction Manual
72F
Temperature Setting
D 73F
Current Time
1126A
Round Robin Temperature/Time Display
Current Temperature The Round-robin display occurs
automatically if the Thermostat is left
alone for 30 seconds. (No button
presses)
FSM 12
Fan Speed Control
If FR [Firing Rate] is greater than
60% then the Fan Speed will
automatically revert to Fan Speed
Auto in 1 hour.
Press MENU key once.
Display shows FSA [Fan
Speed Auto].
Setting FSM=0 returns the
thermostat to automatic fan
speed control (FSA).
DISPLAY ACTION NOTE
DISPLAY NOTE
"D" for Daytime Temperature setting.
"N' for Nighttime Temperature setting.
"H" for Hold Temperature setting.
"F" for Fahrenheit
"C" for Celsius
"A" for AM
"P" for PM
While in regular operation, the thermostat cycles between the Current
Temperature, the Temperature Setting, and the Current Time.
Fr+ 13
If the display shows a plus sign (+),
this indicates that the stoker motor is
currently feeding fuel.
Firing Rate Indicator
Automatic or Manual control of the room air blower.
FSM 38
DOWN button
Speed Percentage Units
UP button
The thermostat indicates manual fan
control by adding "MANFAN" to the
Round-robin Display and blinking the
STATUS light periodically.
Sometimes you may want to reduce
or eliminate the sound of the
Convection Blower. Fan Speed
Control allows you to manually set
the fan speed.
FSA
UP button
Displays the fuel feed rate in
percent. (0-99%).
Press MENU key 2 times.
DISPLAY ACTION NOTE
How much fuel is being fed?
For the remainder of the manual, it is presumed that the ACTION starts from the Round-robin Display.
Override Temperature Setting (Temporarily)
O 70F Press UP or DOWN button.
Display shows "O" and
current temperature setting.
ACTION NOTE
The new temperature setting
remains in effect until the time for the
next programmed daytime or
nighttime setback setting.
It can take an hour or more for the room temperature to move from one setting to another.

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 10
Instruction Manual
Day Temperature Setting (Daytime Setback)
In this example, at 6:30 AM the
thermostat will set the temperature to
68°F.
It can take an hour or more for the room temperature move to from one setting to another.
D 636A
Press UP/DOWN buttons to set the
time of day. Press and hold UP/
DOWN to increase/decrease setting
rapidly. When finished press MENU
button.
Press MENU key 3 times.
DISPLAY ACTION
D 630A
DOWN button
Time of Day
UP button
Now set the setback temperature.
First set the time of day for the
temperature setback. This is the time
when the Daytime Temperature
setting will occur.
D 700A
UP/DOWN button
D 70FD 68F
DOWN button
UP button
MENU button
NOTE
Press MENU key once.
Night Temperature Setting (Nighttime Setback)
In this example, at 11:30 PM the
thermostat will set the temperature to
65°F.
It can take an hour or more for the room temperature to move from one setting to another.
n 1002P
Press UP/DOWN buttons to set the
time of day. Press and hold UP/
DOWN to increase/decrease setting
rapidly. When finished press MENU
button.
Press MENU key 5 times.
DISPLAY ACTION
n 1130P
DOWN button
Time of Day
UP button
Now set the setback temperature.
First set the time of day for the
temperature setback. This is the time
when the Nighttime Temperature
setting will occur.
N 1000P
UP/DOWN button
N 70F N 65F
DOWN button
UP button
MENU button
NOTE
Press MENU key once.
Daytime Temperature
Nighttime Temperature

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 11
Instruction Manual
DEG F
SETUP
SETUP Menu Operation
Press UP button for Deg. C or the
DOWN button for Deg. F temperature
units.
MIN 6
MAX 40
Press and hold the MENU
button for 3 seconds until
SETUP is shown on the
display.
DISPLAY ACTION NOTE
DEG C
UP button
DOWN button
MIN feed value cannot be increased
beyond the MAX feed value. Too low
a value can allow the fire to go out.
This setting does not automatically
return to the Round-robin display.
MAX feed value cannot be decreased
below the MIN feed value. Make sure
that coal is completely burned out
about 1-2 inches from end of grate.
This setting does not automatically
return to the Round-robin display.
The SETUP menu is for initial setup. Once done, these
settings need not be adjusted. Except for the time of day
clock, the settings are maintained in the thermostat.
The word "SETUP" is displayed for
only 1 second and then the display
shows the Time of Day setting.
S12:00P
Display shows "S" for SET. After
extended power loss, the time of day
setting may be adjusted without entry
into SETUP menu.
CFT 8
When the firing rate (FR) percent is
greater than the (CFT) percentage,
the convection blower will be allowed
to start. Use this to increase the
temperature of the convection air at
low firing rates. (There may be up to a
9 minute delay between when the FR
indicator is greater than CFT and the
fan actually starts, as the Coal-trol
waits for the stove temperature to
increase before starting t h e
convection blower.)
IGN N Advanced setting to enable Igniter
features. "N" for No, "M" for Manual.
IGN M
UP button
DOWN button
S1132A
UP button
DOWN button
SET Time of Day Clock
SET the Temperature Units
MIN 7
UP button
DOWN button
Minimum Stoker Feed
MAX 44
UP button
DOWN button
Maximum Stoker Feed
CFT 15
UP button
DOWN button
Convection Fan Threshold
Maximum setting = 30.
Enable Igniter Features
MENU button
MENU button
MENU button
MENU button
MENU button

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 12
Instruction Manual
Set
adjustment
handle to
11/16" from
acorn nut
Mechanical
Set Feeder
Screw full
clockwise
Set red nut to
tight against
acorn nut, then
back off 2 turns.
Set red nut
to 5/8" from
acorn nut.
S
N
12:00P
4
adjust
MAX 24
Reading
(Tri-burner)
36
F
N
6
8
Setting
8
Clock
Igniter
Features
Enable
adjust
50
DEG
Display
Keystoker
90/105/
Koker
Alaska
(paddle)
Minimum
Feed Rate
adjust
Reading
(separate
combustion
blower)
99
FF
8
10
30
Convection
Fan
Threshold
F F
adjust
Harman
(Magnum)
Temperature
Units
40
IGN
adjust
MIN
N
8
Maximum
Feed Rate
F
85
8
99
NN N
8CFT
Factory
Value
SETUP Menu Settings and Mechanical Adjustment
This table contains the TS2 thermostat settings as shipped from the factory and typical settings for
various stove models. The "MECHANICAL" setting is adjustment needed for your stove mechanism.
MIN/MAX Adjustment
The Coal-trol Thermostat uses the values set by MIN and MAX as limits to determine the minimum and
maximum fire size allowed on the grate. The factory settings for your stove should be the starting point
for any adjustment. The need for large adjustment from the factory default settings may indicate
mechanical problems with the stove that will not be solved by MIN/MAX adjustment.
While displaying MIN or MAX, the Coal-trol Digital runs the stoker at the MIN or MAX value and NOT
according to desired room temperature. When finished making a MIN or MAX adjustment, press the
MENU button to return to the Round-robin display which resumes normal thermostatic control.
To adjust the Minimum feed rate go to MIN and observe the fire. Allow the fire to "settle into" its
minimum firing rate. Adjust MIN to the desired fire size. Allow enough time between adjustments for fire
to settle in to a new value. MIN values typically range between 2 and 12, If MIN is set too low, the fire
can go out.
To adjust the Maximum feed rate go to MAX and observe the fire. Allow the fire to "settle into" its
maximum firing rate. Adjust MAX to the desired fire size. Allow enough time between adjustments for
fire to settle in to a new value. MAX values typically range between 17 and 85. If MAX is set too high
partially burned coal may be driven off the grate into the ash-pan. Coal should be completely burned
about 1 to 2 inches from the end of the grate.
WARNING - The Coal-trol Digital™ is capable of regulating a coal fire smaller than required to
maintain proper chimney draft. Follow all manufacturers recommendations for minimum draft
pressures and temperature. The use of mechanical means such as a draft inducer fan may be
required to ensure proper draft at low fire. Installation of a carbon monoxide detector (not-
included) is highly recommended.

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 13
Instruction Manual
IF IGNITER INSTALLED and (IGN = M)
Extended Menu Operations
DISPLAY ACTION NOTE
Use FEED when manually
kindling a fire to help fill and
even-out the grate.
Press and hold MENU
button for 5 seconds.
The display counts down
from 10, once a minute until
complete.
FEED 10
9,8...1
When complete, t h e
thermostat will revert to the
Round-robin display.
FEED UP or DOWN
button
TEST
MENU button
STOKER CMBSTN
CNVCTN IGNITR
AUX IC 000
UP or DOWN
button
In turn, each control item is
turned on for 5 seconds until
MENU button is pressed.
This can be a good way to
determine if the controls are
connected correctly and to
determine if they are
working.
Stoker Motor Combustion Fan
Convection Blower Igniter
Auxiliary Fan Ignition Counter
MENU button
IGNITE
MENU button
Brnout
MENU button
MENU
button
IG1 20
UP or DOWN
button
MENU button
Bo1 35
UP or DOWN
button
MENU button
The IGNITE sequence will operate
the stove to start the fire. If
necessary, the fuel is primed onto
the grate before igniting. Before
starting the stove make sure draft
controls are operating.
The Burnout (BRNOUT) sequence
will stop the fuel feed and after a
time, the combustion blower. It will
then prime fresh fuel onto the grate
and will turn off all the stove
motors, except the Convection fan,
if it is being manually operated.
Mechanical vent motors will only be
turned off if they are controlled by
the Coal-Trol.
MENU button
NOTE
Repeat at STOKER
When finished,
"NOFIRE" is added to
the Round-robin display.

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 14
Instruction Manual
HiTemp
Room Over-Temperature Cutout
The STATUS indicator light
blinks every second.
The temperature sensor in
the thermostat has detected
a room temperature above
97°F/36°C and has disabled
all the controlled motors.
DISPLAY ACTION NOTE
STOP CAUTION: Before proceeding,
investigate the cause of the
over-temperature condition.
The HI TEMP display may
indicate a problem with your
stove, chimney, or Coal-trol
Digital System.
Press the MENU button to
Reset.
The thermostat will not allow
the MENU button to reset
the thermostat until the room
temperature is less than
96°F/35.5°C
Maintenance and Troubleshooting
The Coal-trol Digital System is only the command and control piece of a properly operating stove. If the
Control Module power light is ON, and the Thermostat is displaying normally, the easiest way to
determine the source of an electrical or mechanical problem is to go to TEST mode and observe for
proper operation of the controlled item.
1) No power to Control Module.
2) Cable not snapped in.
3) Bad cable.
Power Light on Control
Module is not ON
Check power.
Turn Power switch ON.
Replace fuse.
Bad Motor or bad wiring.
Bad Control Module.
Possible Cause(s)
1) Stoker mechanism jamming or
dragging.
2) Hopper clogged or empty.
3) Stoker motor defective.
4) Combustion blower defective.
1) Go to TEST mode and verify that
the Stoker motor and Combustion
blower are working properly. If not,
replace Control Module.
2) Perform MAX/MIN adjustment.
1) MAX set too high.
2) Control problem.
Problem
Check power.
Snap in both ends of cable.
Replace cable.
Bad Thermostat.
Bad Control Module.
Fire goes out now, but was
working before.
Thermostat has no display.
Go to TEST mode and verify that the
Stoker motor and Combustion blower
are working.
Troubleshoot mechanicals.
Verify fuel quality and sizing.
Bad control cable.
Bad Thermostat
Bad Control Module.
1) No power to Control Module.
2) Fuse blown in Control Module.
Possible Solution(s)
Hot coals falling off of grate.

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 15
Instruction Manual
Coal-trol Digital Specifications
Power Vent 4 A Continuous, 8A MAX
Combustion Blower 1.5A Continuous, 2A MAX
3A Continuous, 8A MAXIgniter
4 A Continuous, 8A MAXConvection Blower
1A Continuous, 2A MAXStoker
Output Power
Fuse 10A 125V Fast, (IR10kA/125V),
BK/GMA-10A or Equivalent.
120VAC 60Hz, 1200W
Input Power
All motors loads must be shaded-pole or PSC type.
Combined Output Power - 1200W MAX
Electrical:
RJ45 - 8PIN, 100 ft. Maximum
(Standard Ethernet Straight Cable)
Connection to Power Module
8VAC, 2.5VA CLASS 2Input Power
Control Module (CM2-X/PB1/CM1):
Thermostat (TS2):
Mechanical:
Construction 16 GA galvanized steel
PB1/CM1: 6 1/2"L x 9"W x 2 1/2"H
16.5 cm L x 22.9 cm W x 6.35 cm H
CM2: 6 1/4" L x 5 1/8"W x 2 1/8" K
15.7 cm L x 10.3 cm x 5.2 cm
Dimensions
Environmental:
Weight PB1/CM1: Approx. 3.5lbs/1.59Kg
Storage Temperature 40°F to 120°F
113°F/45°C MAXOperating Temperature
FOR INDOOR USE ONLY
Environmental:
Weight Less than 1 lb./0.45Kg
Storage Temperature 40°F to 120°F
97°F/35°C (Limited by software)Operating Temperature
Mechanical:
Construction ABS Plastic, UL94V-0
5.367" L x 2 5/8"W x 1.260 "H
(13.63 cm L x 6.68 cm W x 3.2 cm)
(With mounting bracket)
Dimensions
Electrical:
Note: Automation Correct LLC is constantly working to improve our products.
For this reason, all specifications are subject to change without notice.
Not all versions include all control options.
Temperature:
Accuracy ±2°F/±1.8°C @ 68°F/20°C
1°F/1°CDisplayed Precision
FOR INDOOR USE ONLY
Design Specification: UL-873
Output Power
3A 125V Fast, (IR10kA/125V),
BK/GMA-3A or Equivalent.
120VAC 60Hz, 240W
Fuse
Input Power
(Thermally Protected)
6VAC
Electrical:
Igniter Power Supply
Design Specification: UL-873
Designed for use with the Coal-trol Digital System and igniter elements only.
FOR INDOOR USE ONLY

Coal-trol Digital™ - Model TS2 V3
Automation Correct LLC 5/2010 R0 www.automationcorrect.com
Page 16
Instruction Manual
Copyright 2004-2008 Automation Correct LLC. All rights reserved.
Coal-trol Digital ™, Pelli-stat™ by Automation Correct LLC
All others trademarks by the respective owners.
Syracuse • NY
www.automationcorrect.com
Automation Correct LLC designs and manufactures technology
products for home and industry. Combining over 75 years of practical
experience, the Engineers and Technicians of Automation Correct LLC
are dedicated to supporting our customers with innovative products.