Autoquip SRP Setup guide

INSTALLATION, OPERATION
AND SERVICE MANUAL
‘SRP’-‘SRPR’-‘SRPRB’
POWERED TURNTABLE
P.O. Box 1058 •1058 West Industrial Avenue •Guthrie, OK 73044-1058 •888-811-9876
•405-282-5200 •FAX: [phone] •www.autoquip.com
Item # 830SRP Version 2.0
10/2009

TABLE OF CONTENTS
Identification and Inspection 3
Responsibility of Owners / Users 4
SafetySignalWords 5
SafetyPractices 6
Label Identification 9
Specifications 12
Installation Instructions 15
Operating Instructions 18
Routine Maintenance 20
General Maintenance 21
Replacement Parts List 34
Troubleshooting Analysis 38
Warranty 40
IMPORTANT
Please read and understand this manual prior to installation or operation of this
equipment. Failure to do so could lead to property damage and/or serious personal
injury. If any questions arise, call a local representative or Autoquip Corporation at
888-811-9876 or 405-282-5200.
PLANNED MAINTENANCE PROGRAM
A local Autoquip representative provides a Planned Maintenance Program (PMP) for
this equipment using factory-trained personnel. Call a local representative or Autoquip
Corporation at 1-888-811-9876 or 405-282-5200 for more information.
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IDENTIFICATION & INSPECTION
IDENTIFICATION
PLEASE HAVE THE MODEL NUMBER AND SERIAL NUMBER of the turntable, when
ordering parts or requesting information or service. This information is on the
nameplate attached to the turntable assembly. Replacement parts are available from a
local Autoquip distributor.
INSPECTION
Immediately upon receipt of the turntable, a visual inspection should be made to
determine that it has not been damaged in transit. Any damage found must be noted on
the delivery receipt. In addition to this preliminary inspection, the turntable should be
carefully inspected for concealed damage. Any concealed damage found that was not
noted on the delivery receipt should be reported in writing to the delivering carrier within
48 hours.
The following is a checklist that will aid you in the inspection of this turntable:
1. Examine entire unit for any signs of mishandling or damage. Pay special
attention to the power unit and PUSH BUTTONS.
2. Using an overhead hoist, remove the turntable platform. Thoroughly examine all
base rollers, bolts and hex nuts. Inspect the base frame and turntable, making
sure they have not been damaged during transit. For units that have the controls
mounted and wired inspect wiring for any signs of damage.
3. After inspection, lag the turntable base securely to the floor or lift platform. Using
the overhead hoist, assemble the turntable on the base, and inspect the turntable
operation.
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RESPONSIBILTY OF OWNERS/USERS
DEFLECTION
It is the responsibility of the user/purchaser to advise the manufacturer where deflection
may be critical to the application.
INSPECTION & MAINTENANCE
The turntable shall be inspected and maintained in proper working order in accordance
with Autoquip’s Operation & Service Manual and with other applicable safe operating
practices.
REMOVAL FROM SERVICE
Any turntable not in safe operating condition such as, but not limited to, missing rollers,
pins, or fasteners, any bent or cracked structural members, cut or frayed electrical
wires, damaged or malfunctioning controls, detents or manual locks, etc. shall be
removed from service until it is repaired to the original manufacturer’s standards.
REPAIRS
All repairs shall be made by qualified personnel in conformance with Autoquip’s
instructions.
OPERATORS
Only trained personnel and authorized personnel shall be permitted to operate this
turntable.
BEFORE OPERATION
Before using the unit, the operator shall have:
•Read and/or had explained, and understood, the manufacturer’s operating
instructions and safety rules.
•Inspected the turntable for proper operation and condition. Any suspect item
shall be carefully examined and a determination made by a qualified person as to
whether it constitutes a hazard. All items not in conformance with Autoquip’s
specification shall be corrected before further use of the turntable.
DURING OPERATION
The equipment shall only be used in accordance with Autoquip’s Operation & Service
Manual.
•Do not overload the turntable.
•Ensure that all safety devices are operational and in place.
MODIFICATIONS OR ALTERATIONS
Modifications or alterations to industrial turntable shall be made only with written
permission of Autoquip. Autoquip does not foresee and does not anticipate
unauthorized modifications, and these changes or alterations are grounds for voiding all
warranties.
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SAFETY SIGNAL WORDS
SAFETY ALERTS (Required Reading!)
The following SAFETY ALERTS are intended to create awareness of
owners, operators, and maintenance personnel of the potential safety
hazards and the steps that must be taken to avoid accidents. These same
alerts are inserted throughout this manual to identify specific hazards that
may endanger uninformed personnel. Identification of every conceivable
hazardous situation is impossible. Therefore, all personnel have the
responsibility to diligently exercise safe practices whenever exposed to this
equipment.
____________________________________________________________
DANGER!
Identifies a hazardous situation, which, if not avoided, will result in death or
severe personal injury.
_
____________________________________________________________
WARNING!
Identifies a hazardous situation, which, if not avoided, could result in death
or serious personal injury.
CAUTION!
Identifies a hazardous situation, which, if not avoided, may result in minor
or moderate personal injury.
_____________________________________________________________
NOTICE!
Indicates a potentially hazardous situation, which, if not avoided, may result
in property or equipment damage.
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SAFETY PRACTICES
Read and understand this manual and all labels prior to
operating or servicing the turntable. All labels are provided
in accordance with ANSI Z535.4.
DANGER!
6
The turntable base MUST be lagged securely to the floor or sufficient
structure, or attached to a lift platform (when applicable) before operating
the turntable. An unsecured base could become unstable and cause the
load to shift unexpectedly resulting in serious personal injury or death.
DANGER!
HIGH VOLTAGE!! Disconnect and/or lock out the electrical supply to the
power unit per OSHA regulations prior to any maintenance being performed.
DANGER!
To avoid personal injury or death, do not use the unit in or around an area
where flammable liquids or vapors may be present.
DANGER!
To avoid personal injury or death, do not use the unit near water. If
electrical parts become wet, electrical shock may occur.
DANGER!
Extending the platform length or width beyond the factory limit could cause
the turntable to tip and the load to shift unexpectedly, resulting in personal
injury or death.

SAFETY PRACTICES
WARNING!
NEVER stand, sit, or ride on the turntable! A rotating work surface may
shift position unexpectedly and cause serious personal injury.
WARNING!
All warning and information decals should be in place as outlined in the
“Label Identification” section. If decals are missing or damaged, they
should be replaced with new decals. Contact Autoquip for replacements.
WARNING!
Do not install the turntable in a pit unless it has beveled-toe guards or other
approved toe protection. A shear point can exist which can cause severe
personal injury.
WARNING!
Load the turntable top as evenly as possible to prevent overloading.
Excessive eccentric loading may overstress the turntable structure and
cause the load to become unstable, possibly resulting in serious personal
injury.
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SAFETY PRACTICES
WARNING!
To avoid personal injury, stand clear of the unit when the turntable is in
motion.
WARNING!
Familiarize yourself with the operator’s manual before operating this
equipment.
NOTICE
Do not continue to depress the “CW” or “CCW switch if the platform does
not turn or if the platform is jammed. To do so may result in permanent
damage to the motor or speed reducer.
NOTICE
Do not operate the turntable if the torque limiter is out of adjustment.
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1
TOP OF TURNTABLE
BASE
5
4
Figure 1: Decal Placement Diagram
POWERED Turntable Decals
Item No. Qty Description Part No.
1 3 DECAL, CAPACITY : x,000 POUNDS; (2-1/2” x 11”) 36401586
2 2 DECAL, WARNING-NO RIDERS; (2” x 6”) 36403707
3 2 AUTOQUIP LOGO (3” x 7”) 36403220
4 1 AUTOQUIP Serial Number Nameplate (2” x 8”) 36401560
5 2 WIRE CODE Identification (4” x 4”) 36403343
LABEL IDENTIFICATION
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LABEL IDENTIFICATION
Note: Labels shown here are not actual size, see Figure 1 for
location of label on Turntable.
Figure 2: Capacity Decal (36401586)
Figure 3: WARNING-NO RIDERS Decal (36403707)
Figure 4: AUTOQUIP LOGO Decal (36403220)
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