Avlite AV-OL-CTRL-T1 Supplement

V1.0
INSTALLATION & SERVICE MANUAL
AV-OL-CTRL-T1
Obstruction Lighting Controller

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Version No. Description Date Reviewed Approved Design
1.0 AV-OL-CTRL-T1 Manual Launch October 2020 P. Naidu W. Evans M. Sugars

AV-OL-CTRL-T1 - Obstruction Light Controller
Installation & Service Manual
Latest products and information available at www.avlite.com 3
Table of Contents
1.0 Introduction ...............................................................................................................4
2.0 Technology.................................................................................................................5
3.0 AV-OL-CTRL-T1 Models............................................................................................6
3.1 Available Options........................................................................................................................................7
4.0 AV-OL-CTRL-T1 Data Sheet.....................................................................................8
5.0 Safety Information....................................................................................................9
6.0 Operation and Setup..............................................................................................10
6.1 System Overview..................................................................................................................................... 10
6.2 T1 Controller..................................................................................................................................................11
7.0 Unpacking, Installation, Wiring and Setup ......................................................... 12
7.1 Unpacking ......................................................................................................................................................12
7.2 Installation......................................................................................................................................................12
7.2.1 Tools Required ..................................................................................................................................13
7.2.2 Factory Configuration..................................................................................................................13
7.2.3 Installation Recommendation.................................................................................................13
7.3 Testing Procedure.................................................................................................................................... 17
8.0 Maintenance and Servicing .................................................................................. 17
9.0 Replacement Parts ................................................................................................. 17
10.0 Troubleshooting....................................................................................................... 18

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1.0 Introduction
Congratulations! By choosing to purchase an Avlite product, you have become the owner
of one of the most advanced obstruction products in the world.
Avlite Systems draws on more than 25 years of experience in the design and manufacture
of navigation aids, and particular care has been taken to ensure your product gives years
of trouble-free service.
As a commitment to producing the highest quality products for our customers, Avlite has
been independently certified as complying with the requirements of ISO 9001:2015 quality
management system.
By taking a few moments to browse through this booklet, you will become familiar with the
versatility of your lighting Control Unit, and be able to maximise its operating function.
Please remember to complete the Avlite warranty registration card accompanying your
product.
Acronyms and Abbreviations
The following abbreviations will be used throughout this Installation Manual:
cd candela
ft. foot
in. inch
LED Light Emitting Diode
VAC Volts, Alternating Current
VDC Volts, Direct Current
AWG American Wire Gauge
LIOL Low Intensity Obstruction Light
ILAB ICAO Low Intensity Type A and B
LI Low Intensity

AV-OL-CTRL-T1 - Obstruction Light Controller
Installation & Service Manual
Latest products and information available at www.avlite.com 5
2.0 Technology
Avlite Systems is a world-class solar lighting systems manufacturer with a proven
reputation for rapid, innovative, and agile technology solutions designed specifically
for defence, government, civil and humanitarian aid operations in the most remote,
toughest environments.
Electronics
Avlite employs leading in-house electronic engineers in the design and development of
software and related circuitry. All individual electronic components are sourced directly by
Avlite procurement staff ensuring that only the highest quality components are used in our
products.
LED Technology
All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a
light source. The major advantage of LED’s over traditional light sources is well established
in that they typically have an operational life in excess of 100,000 hours, resulting in
substantial savings to maintenance and servicing costs.
Precision Construction
Commitment to investing in the design and construction of injection-moulded parts
including optic lenses, light bases and a range of other components ensures that all Avlite
products are of a consistent and superior quality.
Optical Performance
Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The
company has superior in-house lens manufacturing capabilities to support outstanding
optical performance.
Award-winning, Patented Technology
Several United States and Australian patent registrations are held on Avlite’s range of
innovative designs, with other regional patents pending in Canada, United Kingdom and
Europe.

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3.0 AV-OL-CTRL-T1
The AV-OL-CTRL-T1 Obstruction Lighting Controller is an application specific control and
monitoring system to provide a full turnkey solution for A0/I1 structures up to 45 meters
(150 feet). These include telecommunication and utility towers, wind turbines, cranes,
buildings and other tall structures.
The T1 Obstruction Controller comes as a fully assembled, ready to install central control
unit.
For safety and security, the control unit comes with a safety interlock which prevents
access to the controller while the system is powered on.
The Control Unit is available in two input power configurations; a universal AC or DC and
comes with optional remote monitoring via Star2M with either GSM or SATCOM telemetry.
The best in class system power draw allows tower owners to utilize solar for locations
lacking reliable and or cost-effective access to regular utility power. Avlite’s experience,
knowledge and tools for solar applications provides years of maintenance free, off-grid
operation with an emphasis on FAA and ICAO compliance.
Note: This installation and service manual must be used in conjunction with the
installation manuals of the individual components of the obstruction lighting solution.
[12.75in]
324mm
[13.5in]
343mm
[10in]
254mm
[12in]
305mm
[6in]
152mm

AV-OL-CTRL-T1 - Obstruction Light Controller
Installation & Service Manual
Latest products and information available at www.avlite.com 7
3.1 Available Options
• Solar Input Power (for 12-48VDC) – Call Avlite for details.
• Cable Kit (for 45m height)
50m of 2.5mm2, 3 conductor wire.
• Remote Monitoring and Control
Avlite offers remote Star2M™ monitoring via GSM or SATCOM.
Operators can remotely monitor the status of their installation from a compatible
device. The system can also be configured to send out SMS text messages or
e-mail alerts to designated operators should alarm conditions be triggered, such
as low voltage or light failure.
Please contact Avlite for operational information for the Monitoring & Control
options.
• Mounting Bolt Set (includes bolts, nuts, washers)
Please contact Avlite for further details.
• Control Unit Mounting Hardware
2” pipe clamps
3/4” pipe clamps

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4.0 AV-OL-CTRL-T1 Data Sheet
AC DC
Electrical Characteristics
Input Voltage 90-264VAC 12-48VDC
Input Frequency 50/60 Hz N/A
Power Consumption (Full Load)
Peak 20VA 6W
Physical Characteristics
Mounting Wall mounted (mounting accessories available)
Height (mm/inches) 343/13.5
Width (mm/inches) 305/12
Length (mm/inches) 152/6
Mass (kg/lbs) 7.3/16
Service Life 12 years +
Intellectual Property
Trademarks AVLITE® is a registered trademark of Avlite Systems
Compliance
CE EN61000-6-3:2007, EN61000-6-1:2007
FCC 47 CFR Part 15, subpart B
Quality Assurance ISO9001:2015
Protection Rating IP65/NEMA4X
Other
Warranty * 3 year warranty
Options Available SATCOM or GSM
Mounting Brackets
Solar Input Power (for 12-48VDC)
Cable Kit (for 45m height)
Monitoring and Control
Mounting Bolt Set (includes bolts, nuts, washers)
Star2M
Terms and Conditions Please refer to the individual light installation manuals for further
specifications

AV-OL-CTRL-T1 - Obstruction Light Controller
Installation & Service Manual
Latest products and information available at www.avlite.com 9
5.0 Safety Information
Before proceeding with installation or service, make sure the following conditions are met:
• Ensure the tower or mast is grounded (NO RF OR SHOCK HAZARD)
• Check the mast lighting circuit is not faulty
• Ensure power lines are not ‘live’ (NO ELECTRICAL HAZARD)
• Avoid touching live circuits!
• Avoid touching any component or any part of the circuitry while the unit is operating.
Do not change components or make adjustments inside the unit with power on.
• Make sure the mounting pole is vertically aligned to guarantee the required beam
pattern of the obstruction light.
• When installing, comply with all local electrical code(s).
• Mains power should always be disconnected when work is being done in close
proximity to electrical fittings, and electrical work should only be done by a licensed
electrician.
• To ensure that the light and peripheral equipment function safely and correctly, use
cable in compliance with the effective local electrical code.
• Dispose of the product according to the local laws and regulations for your region, for
example, at a recycling centre that accepts electronic devices.

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6.0 Operation and Setup
Avlite’s AV-OL-CTRL-T1 Obstruction Lighting controller connects to one component: A
single L-810 steady burning, Dual Obstruction Light fixture.
The L-810 Dual Light operates as a concurrent fixture where both individual lights operate
at the same time. The fixture automatically switches between day and night mode via an
integrated Photocell. When powered up, the L-810 Dual Obstruction light constantly checks
day/night status using its internal Photocell which then averages the light measurement for
30 seconds. The Dual Light fixture turns on when the ambient light
decreases to no less than 376.7 lux and turns off when the ambient light decreases to no
more than 645.8 lux.
The Control Unit automatically evaluates the LI Dual light fixture for operation and
performance while providing local and remote display of information and alarms; operators
can conveniently view the lights’ real time status from the web based Star2M™ portal.
The Control unit comes with an alarm contact for remote monitoring of the Dual Light
Fixture which receives the associated alarm in the event of a power or LED fault.