Avlite AV-OL-CL-12-R Supplement

Version 1.1
AV-OL-CL-12-R & AV-OL-CL-UM-R
CASA Low Intensity
Obstruction Light
Universal DC & Universal AC Models
Installation & Service Manual

Version No. Description Date Approved
1.0 Manual launch August 2014 W. Evans
1.1 Update: Contact details & warranty January 2016 J. Dore

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3
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Table of Contents
Introduction.......................................................................................................Page 4
Technology........................................................................................................Page 4
AV-OL-CL-12-R & AV-OL-CL-UM-R Models.....................................................Page 5
Safety Information............................................................................................Page 8
Unpacking, installation, wiring & setup .........................................................Page 9
Unpacking...............................................................................................Page 9
Installation & Wiring................................................................................Page 9
Operation & Setup................................................................................Page 12
Intensity Setting.................................................................Page 12
Alarm Relay Output...........................................................Page 12
Optional IR Remote Control .............................................................Page 13
Avlite IR Controller / Universal Remote Compatibility...............Page 13
IR Controller Functions..............................................................Page 14
Test Mode / Congure ................................................................Page 14
Normal Operation.......................................................................Page 14
Read...........................................................................................Page 14
Operational Mode.......................................................................Page 15
Battery Status.............................................................................Page 15
Lux..............................................................................................Page 16
Error/Acknowledge Indication.....................................................Page 16
Optional GPS Synchronisation.....................................................................Page 17
Optional GSM Monitoring & Control (VDC Model Only) .............................Page 18
Maintenance & Servicing...............................................................................Page 19
Trouble Shooting............................................................................................Page 19
Lantern Status ................................................................................................Page 20
Certications & Compliance..........................................................................Page 21
Avlite Light Warranty......................................................................................Page 22

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4
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Introduction
Congratulations! By choosing to purchase an Avlite light, you have become the owner of
one of the most advanced LED obstruction lights in the world.
Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids,
and particular care has been taken to ensure your light gives years of trouble free service.
As a commitment to producing the highest quality products for our customers, Avlite has been independently
certied as complying with the requirements of ISO 9001:2008 quality management system.
By taking a few moments to browse through this booklet, you will become familiar with the versatility of your
light, and be able to maximise its operating function.
Please remember to complete the Avlite warranty registration card accompanying your light.
Technology
Avlite Systems is a world-class solar lighting systems manufacturer with a proven
reputation for rapid, innovative, and agile technology solutions designed specically for
defense, government, civil and humanitarian aid operations in the most remote, toughest
environments.
Electronics
Avlite employs leading in-house electronic engineers in the design and development of software and related
circuitry. All individual electronic components are sourced directly by Avlite procurement staff ensuring that only
the highest quality components are used in our products.
LED Technology
All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a light source.
The major advantage of LED’s over traditional light sources is well established in that they typically have an
operational life in excess of 100,000 hours, resulting in substantial savings to maintenance and servicing costs.
Precision Construction
Commitment to investing in the design and construction of injection-moulded parts including optic lenses, light
bases and a range of other components ensures that all Avlite products are of a consistent and superior quality.
Optical Performance
Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The company has superior
in-house lens manufacturing capabilities to support outstanding optical performance.
Award-winning, Patented Technology
Several United States and Australian patent registrations are held on Avlite’s range of innovative designs, with
other regional patents pending in Canada, United Kingdom and Europe.

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5
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
AV-OL-CL-12-R & AV-OL-CL-UM-R
Low Intensity Obstruction Light
This Avlite light xture is a steady-on, low intensity LED obstruction light designed
to comply with CASA LIOL requirements.The model can be used for marking
obstacles up to 45 metres above ground.
Avlite’s LED obstruction lights offer an ultra bright, energy efcient and cost
effective lighting solution. The light xture is available in two congurations,
universal DC (12-48VDC) or universal AC (110-240VAC).
The advanced light optic uses a multiple, high intensity LEDs for efcient
operation.The corrosion resistant, polycarbonate lens is specically designed
for use with LEDs to maximize light intensity and uniformity.
The light xture incorporates internal diagnostic checking and an alarm
contact for remote monitoring.The alarm relay is energised in normal operation
and is released if there is an LED or power fault.

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6
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
30°
16 X 15 Slots
6 Places
95 (3.74”)
151 (5.94”)
171 (6.73”)
Ø230 (9.05”)
PCD 200 (7.87”)
Tough UV-stabilised
LEXAN® polycarbonate
lens
Automatic night
operation
7-stage
powder coated
aluminium base
LED Optic
200mm bolt
pattern for ease of
installation

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7
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
SPECIFICATIONS•*12–48 VDC 110–240VAC
AV-OL-CL-12-R AV-OL-CL-UM-R
Light Characteristics
Available colors Red as standard. Other colors
available on request
Red as standard. Other colors
available on request
Peak Intensity (cd)† Complies with CASA LIOL. 100cd Complies with CASA LIOL. 100cd
Horizontal Output (degrees) 360 360
Vertical Divergence (degrees) >10.
100cd minimum at +6 and +10
above the horizontal.
Not less than 10cd at all elevation
angles between -3 and +90 above
the horizontal.
>10.
100cd minimum at +6 and +10
above the horizontal.
Not less than 10cd at all elevation
angles between -3 and +90 above
the horizontal.
Available Flash Characteristics Steady-on. Flash rates available on
request
Steady-on. Flash rates available on
request
Electrical Characteristics
Operating Voltage 12 – 48VDC 110 – 240VAC
Power (Watts) 17W 20W
Circuit Protection Integrated Integrated
Temperature Range -40 to 80°C -40 to 80°C
Physical Characteristics
Body Material 7-stage powder-coated aluminium 7-stage powder-coated aluminium
Lens Material LEXAN® Polycarbonate
– UV stabilized
LEXAN® Polycarbonate
– UV stabilized
Lens Diameter (mm/inches) 171 / 6¾ 171 / 6¾
Lens Design Multi LED Optic Multi LED Optic
Mounting 200mm bolt pattern 200mm bolt pattern
Height (mm/inches) 151 / 6 151 / 6
Width (mm/inches) 230 / 9 230 / 9
Mass (kg/lbs) 5 / 11 5 / 11
Product Life Expectancy Up to 12 years Up to 12 years
Environmental Factors
Humidity 0 to 100%, MIL-STD-810F 0 to 100%, MIL-STD-810F
Icing 22kg per square inch 22kg per square inch
Wind Speed Up to 240kph Up to 240kph
Certications
CE EN61000-6-3:1997. EN61000-6-1:1997 EN61000-6-3:1997. EN61000-6-1:1997
Quality Assurance ISO9001:2008 ISO9001:2008
Waterproof IP67 IP67
Intellectual Property
Trademarks AVLITE® is a registered trademark of
Avlite Systems
AVLITE® is a registered trademark of
Avlite Systems
Warranty * 3 year warranty 3 year warranty
Options Available • Variety of solar/battery
congurations
• GSM Cell-Phone Monitoring
• GPS Synchronisation
• RS422/485 communications port
• GPS Synchronisation
• RS422/485 communications port
• Specications subject to change or variation without notice * Subject to standard terms and conditions † Intensity setting subject to solar availability

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8
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Safety Information
• Install the light in compliance with the effective local electrical code(s).
• Mains power should always be disconnected when work is being done in close proximity to
electrical ttings, and electrical work should only be done by a licensed electrician.
• Operate the light only within the indicated electrical ratings and product usage instructions.
• To ensure that the light and peripheral equipment function safely and correctly, use cable in
compliance with the effective local electrical code.
• Do not stare at the LED or shine the LED into your eyes or those of another person.
• Do dispose of the product according to the local laws and regulations for your region, for example,
at a recycling center that accepts electronic devices.

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9
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Unpacking, Installation, Wiring & Setup
Unpacking
Unpack all hardware and inspect for damage. If there is any damage, please contact your Avlite Ofce.
Retain original packing material for possible future use in shipping.
Installation & wiring
Before proceding with installation or service, make sure the following conditions are met:
• Ensure the tower or mast is grounded (NO RF HAZARD)
• Check the mast lighting circuit is not faulty
• Ensure power lines are not ‘live’ (NO ELECTRICAL HAZARD)
• Avoid touching live circuits!
• Avoid touching any component or any part of the circuitry while the unit is operating. Do not change
components or make adjustments inside the unit with power on.
NOTE:
The obstruction light is manufactured with an input power cable of length dened at the time of order.
One end of the input power cable is pre-terminated at the light xture.
Connect the provided input power cable to the corresponding power source in accordance with
gure 1 for AC installations and gure 2 for DC installations.

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10
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
AC WIRING CONFIGURATION
External:
Internal:
Australia/ Europe/ UK USA/ Canada
Active/Live Brown Black
Neutral Blue White
Earth Green/Yellow Green
AC Wiring Configuraon
Australia/ Europe/ UK
USA/ Canada
Acve/Live
Brown
Black
Neutral
Blue
White
Earth
Green/Yellow
Green
DC Wiring Configuraon
Posive
Brown
Negave
Blue
Cable: 3-core
Cable: 2-core

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11
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Positive Brown
Negative Blue
AC Wiring Configuraon
Australia/ Europe/ UK
USA/ Canada
Acve/Live
Brown
Black
Neutral
Blue
White
Earth
Green/Yellow
Green
DC Wiring Configuraon
Posive
Brown
Negave
Blue
Cable: 3-core
Cable: 2-core
DC WIRING CONFIGURATION
External:
Internal:

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12
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
When powered up, the light will constantly check day/night status using its internal ambient light
sensor. The ambient light sensor averages its measurement for 30 seconds.
CASA: By default the lights turn ON when the ambient light decreases to not less than 35 foot-
candles (100 lux) and turn OFF when the ambient light increases to not more than 60 foot-
candles (150 lux). These limits can be factory adjusted, if required.
INTENSITY SETTING
The xture will be supplied with an CASA compliant optic.
The obstruction light will be pre-set to the intensity setting required to produce an CASA compliant
photometric prole. The intensity is pre-set in the factory and does not need to be set by the user.
ALARM RELAY OUTPUT
In normal operation the relay is energised
• Terminal contacts COMM and NC of the relay are electrically closed
• Terminal contacts COMM and NO of the relay are electrically open
Whenever the LED is not lit due to a power failure and/or a LED failure the relay will not be energised.
• Terminal contacts COMM and NO of the relay are electrically closed
• Terminal contacts COMM and NC of the relay are electrically open
The alarm relay comes congured as follows:
• Relay normal operation (default, as described above)
The following alarm relay congurations are available as a special order. These must be specied at
the time of order:
• Relay inverse operation (inverse functionality of the normal operation, used to conserve power)
• Relay disable (in case the relay is not required, used to conserve power)
NOTE: The alarm relay is intended for low voltage (SELV) connection only.
NOT FOR MAINS CONNECTION
Operation & Setup

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13
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
The IR remote is used to communicate with Avlite lighting products that have
an IR sensor tted. The remote control is used for the following functions:
• Operational Mode: dusk-to-dawn, standby or always-on.
• Ambient Light Thresholds: read the current light thresholds, congure new
ambient light thresholds.
• Perform a battery health check.
On receiving a valid key signal from the IR Remote, the light will ash once.
The user should wait until the light responds to each keypress before pressing
another key. If there is no response to the keypress after 3 seconds, it has not
been detected by the light and the key can be pressed again.
If an invalid key is detected, the light will ash quickly 5 times. In this case, the
command will have to be restarted.
T/CT/C
Read Lux
Flash Code Intensity Battery Status
Test / Congure
R L
FC I B
3
4 5 6
7 8 9
0
1 2
Optional IR Remote Control
Avlite IR Controller / Universal Remote Compatibility
If you lose your Avlite IR Controller, the following Universal Remote Controller has been tested for
compatibility: RCAType RCR312WR programmed for Phillips TV Type Code 10054
Avlite Key Universal
Remote Key
T Power
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
0 0
R Channel+
L Mute
FC Volume+
I Volume-
B Channel-

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14
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Test Mode / Congure
Pressing the T/C button for up to 5 seconds places the light in Test Mode. The light will ash once in
response to the T/C button being pressed and then turn off.
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1 2
Normal Operation
The light will return to normal operation once it has not detected a valid key press for 30 seconds. The
light will ash once to indicate it is returning to normal operation.
Read
Pressing the Read followed by one of the conguration keys shall cause the light to ash the
congured value.
Example Key Sequences:
The light ashes the current battery status.
The light ashes the sunset level in Lux, followed by a 2 second gap, followed
by the sunrise level. Levels are in the range of 1 to 9.
The light ashes the Operational Mode. Modes are as follows:
1 ash = Always-On
2 ashes = Standby
3 ashes = Dusk-to-Dawn
T/CT/C
R
L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I
B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1 2
IR Controller Functions
T/CT/C
R
L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R
L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R
L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I
B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC
I
B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1 2

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15
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Battery Status (12V system only)
This function reads the battery status. The response from the light is:
4 ashes = High Voltage
3 ashes = Good Voltage
2 ashes = Low Voltage
1 ashes = Cutoff Voltage or below
Example Key sequence:
T/CT/C
R L
FC I
B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R
L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I
B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1 2
Operational Mode
The light has three modes of operation: Always on, Standby Mode and Dusk-to-Dawn mode. These
modes can be selected either via the IR remote control or via the GSM module (if tted).
In Always On mode, the daylight sensor is disabled and the lantern will remain ON.
In Standby mode, the lantern is turned off and the daylight sensor is disabled. This mode does not affect
the operation of the GSM module.
In Dusk-to-Dawn, the daylight sensor is enabled.
Always on mode
Standby mode
Dusk-to-Dawn mode
2
T/CT/C
LB1
T/CT/C
LB
3T/CT/C
LB

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16
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Lux
This key sets the ambient light threshold levels.
The format is
Where ‘x’ is the desired setting from the table below.
There are 5 programmable lux levels which are set together for the sunset and sunrise transitions.
Example key sequence:
Assume the current Lux settings are at the factory preset values of 2.
This sets the ambient light level to be lower than the default 100 lux. The light will turn on when its
surroundings are darker.
T/CT/C
R
L
FC I B
3
4 5 6
7 8 9
0
1 2
Level Sunset
(Dusk) Sunrise (Dawn)
1 64 100
2* 100 150
3 150 240
4 240 370
5 370 600
* Default / Factory Preset
Error/Acknowledge Indication
If the key sequence is invalid, or an out of bounds value is attempted to be set, the light ashes 5 times
for 1 second. (The command then needs to be sent from the start.)
Example key sequence: (Set the intensity level to 5 – undened.)
The light ashes 5 times for 1 second.
When a key sequence has been entered successfully the light will respond acknowledgement with a 1
second ash.
T/CT/C
R L
FC I B
3
4
5
6
7 8 9
0
1 2
T/CT/C
R L
FC
I
B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1 2
T/CT/C
R L
FC I B
3
4 5 6
7 8 9
0
1
2
T/CT/C
R
L
FC I B
3
4 5 6
7 8 9
0
1 2
LT/CT/C
x

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17
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Optional GPS Synchronisation
Avlite has utilized the latest advancements in GPS technology to develop an internal synchronisation
system that can be incorporated into the lights. Using overhead satellites, multiple obstruction lights
set to the same ash pattern will ash in unison.
No additional power supplies, aerials or control systems are required, and with its microprocessor-
based system, the GPS option is specically designed to provide maximum reliability and performance
over a wide range of environmental conditions.
OPERATING PRINCIPLE
Each light operates independently and requires no operator intervention. A minimum of 4 satellites
need to be in view for the built-in GPS receiver to collect time data. At dusk, the light sensor will turn
the light on. If time data is available the light will come on synchronised to every other light with the
same selected ash code.
Synchronisation is achieved using an internal algorithm based on the highly accurate time base and
time data received from the satellites. The satellite data is provided from a number of earth stations
using atomic clocks as the time base. Continuous self-checking ensures that the light will continue to
run in synchronisation.
LIGHT ACTIVATION
At power-up the microprocessor checks that the internal GPS module is programmed correctly and is
able to provide valid time base and time data.
Once outside with a clear view of the sky, valid data should become available within 20 minutes.
DAYLIGHT OPERATION
During daylight hours the microprocessor is in idle mode to reduce power consumption. Time data
continues to be updated once per second. The microprocessor will automatically exit the idle mode as
soon as dark conditions are detected.
DARK OPERATION
When dark conditions are detected the light:
• Checks for valid time data and is turned on after a delay based on the current time and the length
of the selected ash code;
• If valid time data is not detected the light will turn on after approximately 10 seconds. This light will
not be synchronised.
• If the light turns on unsynchronised it will continually check for valid time data. Once valid data is
found the light will automatically synchronise.
Note: Lights will not synchronise if different ash codes are selected.
GPS POWER DEMAND
The GPS synchronisation feature has been designed to function with a very low power demand.
Typically the total 24hr current used by the GPS module is 36mAh. This is approximately equivalent to
8 minutes of solar charging.

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18
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Optional GSM Monitoring & Control
(VDC Model Only)
The Avlite obstruction light is available with GSM Cell-Phone Monitoring, enabling operators to
remotely monitor the status of their installation. The system can also be congured to send out SMS
text messages or e-mail alerts to designated operators should alarm conditions be triggered, such as
low voltage or light failure.
Please contact Avlite Systems for operational information for GSM Monitoring & Control.

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19
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Designed to be maintenance free the Obstruction Lights requires minimal attention, though the
following maintenance and servicing information is provided to help ensure the life of your Avlite
product.
• Occasional cleaning of the dome lens may be required using a cloth and warm soapy water.
Maintenance & Servicing
Problem Remedy
Light will not activate. • Ensure proper connectivity with power supply
• Ensure that the power supply has the right polarity and voltage range
• Cover the light sensor to force the light ON
Trouble Shooting

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20
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Lantern Status
The AV-OL-CL-12/UM lanterns are tted with two status LEDs and provide the operator with an
indication of the lantern status.
There is one red and one yellow status LED. The red status LED is used to indicate the health of the
Lantern’s power system. The yellow status LED is used to indicate the operational status of the lantern.
These indicator LED’s can be viewed at the base of the lens.
Once the Flat Battery cutoff condition is in effect, the lantern will not turn back on until it sees day light
and the battery voltage is above 12.5V for at least one minute.
If the lantern is not tted with GPS Synchronisation Option, then the following conditions are not
possible: 1 Quick Flash, and Slow Flashing.
The LEDs are located on the side of the lantern.
Red Status LED Lantern Status Lantern Condition
Steady Flat Battery cut off is in effect OFF Battery voltage is less than 10.0V
Slow High Voltage Battery voltage is above 13.5V
Off Optimal Voltage Battery Voltage is between 12.5V – 13.5V
1 Quick OK Voltage Battery Voltage is between 12.0V – 12.5V
2 Quick Low Voltage Battery Voltage is between 11.5V – 12.0V
3 Quick Poor Voltage Battery Voltage is between 10.0V – 11.5V
4 Quick Flat Voltage Battery voltage is less than 10.0V
Yellow Status
LED Lantern Status Lantern Condition
Off Daylight, Standby OFF Lantern is in Daylight and in Dusk till Dawn
mode or in Standby Mode
Quick Flashing
0.15s on, 0.15s off Day to night transition OFF Light is activating and will turn on after
detecting 30 seconds of continuous
darkness.
2 Quick Flashes
every 2s Night Operation, Not
Synchronized ON Lantern is in Normal operating condition. It is not connected to any GPS
synchronisation
1 Quick Flashes
every 2s Night Operation, Sync in
Progress ON Lantern is ‘re-syncing’ with GPS. The lantern re-sync’s with the GPS every
15 minutes.
Slow Flashing
1.5s on, 1.5s off Night Operation, Synchronized ON Normal operating condition. Lantern is
synchronised to GPS-enabled lanterns
2 Quick ashes
every 11s Night Operation, Synchronized ON Lantern is a Hard Wire Synchronisation
Slave.