Avlite AV-OL-CL-12-R Supplement

Version 1.1
AV-OL-CL-12-R & AV-OL-CL-UM-R
CASA Low Intensity
Obstruction Light
Universal DC & Universal AC Models
Installation & Service Manual

Version No. Description Date Approved
1.0 Manual launch August 2014 W. Evans
1.1 Update: Contact details & warranty January 2016 J. Dore

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3
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Table of Contents
Introduction.......................................................................................................Page 4
Technology........................................................................................................Page 4
AV-OL-CL-12-R & AV-OL-CL-UM-R Models.....................................................Page 5
Safety Information............................................................................................Page 8
Unpacking, installation, wiring & setup .........................................................Page 9
Unpacking...............................................................................................Page 9
Installation & Wiring................................................................................Page 9
Operation & Setup................................................................................Page 12
Intensity Setting.................................................................Page 12
Alarm Relay Output...........................................................Page 12
Optional IR Remote Control .............................................................Page 13
Avlite IR Controller / Universal Remote Compatibility...............Page 13
IR Controller Functions..............................................................Page 14
Test Mode / Congure ................................................................Page 14
Normal Operation.......................................................................Page 14
Read...........................................................................................Page 14
Operational Mode.......................................................................Page 15
Battery Status.............................................................................Page 15
Lux..............................................................................................Page 16
Error/Acknowledge Indication.....................................................Page 16
Optional GPS Synchronisation.....................................................................Page 17
Optional GSM Monitoring & Control (VDC Model Only) .............................Page 18
Maintenance & Servicing...............................................................................Page 19
Trouble Shooting............................................................................................Page 19
Lantern Status ................................................................................................Page 20
Certications & Compliance..........................................................................Page 21
Avlite Light Warranty......................................................................................Page 22

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4
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Introduction
Congratulations! By choosing to purchase an Avlite light, you have become the owner of
one of the most advanced LED obstruction lights in the world.
Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids,
and particular care has been taken to ensure your light gives years of trouble free service.
As a commitment to producing the highest quality products for our customers, Avlite has been independently
certied as complying with the requirements of ISO 9001:2008 quality management system.
By taking a few moments to browse through this booklet, you will become familiar with the versatility of your
light, and be able to maximise its operating function.
Please remember to complete the Avlite warranty registration card accompanying your light.
Technology
Avlite Systems is a world-class solar lighting systems manufacturer with a proven
reputation for rapid, innovative, and agile technology solutions designed specically for
defense, government, civil and humanitarian aid operations in the most remote, toughest
environments.
Electronics
Avlite employs leading in-house electronic engineers in the design and development of software and related
circuitry. All individual electronic components are sourced directly by Avlite procurement staff ensuring that only
the highest quality components are used in our products.
LED Technology
All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a light source.
The major advantage of LED’s over traditional light sources is well established in that they typically have an
operational life in excess of 100,000 hours, resulting in substantial savings to maintenance and servicing costs.
Precision Construction
Commitment to investing in the design and construction of injection-moulded parts including optic lenses, light
bases and a range of other components ensures that all Avlite products are of a consistent and superior quality.
Optical Performance
Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The company has superior
in-house lens manufacturing capabilities to support outstanding optical performance.
Award-winning, Patented Technology
Several United States and Australian patent registrations are held on Avlite’s range of innovative designs, with
other regional patents pending in Canada, United Kingdom and Europe.

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5
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
AV-OL-CL-12-R & AV-OL-CL-UM-R
Low Intensity Obstruction Light
This Avlite light xture is a steady-on, low intensity LED obstruction light designed
to comply with CASA LIOL requirements.The model can be used for marking
obstacles up to 45 metres above ground.
Avlite’s LED obstruction lights offer an ultra bright, energy efcient and cost
effective lighting solution. The light xture is available in two congurations,
universal DC (12-48VDC) or universal AC (110-240VAC).
The advanced light optic uses a multiple, high intensity LEDs for efcient
operation.The corrosion resistant, polycarbonate lens is specically designed
for use with LEDs to maximize light intensity and uniformity.
The light xture incorporates internal diagnostic checking and an alarm
contact for remote monitoring.The alarm relay is energised in normal operation
and is released if there is an LED or power fault.

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6
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
30°
16 X 15 Slots
6 Places
95 (3.74”)
151 (5.94”)
171 (6.73”)
Ø230 (9.05”)
PCD 200 (7.87”)
Tough UV-stabilised
LEXAN® polycarbonate
lens
Automatic night
operation
7-stage
powder coated
aluminium base
LED Optic
200mm bolt
pattern for ease of
installation

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7
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
SPECIFICATIONS•*12–48 VDC 110–240VAC
AV-OL-CL-12-R AV-OL-CL-UM-R
Light Characteristics
Available colors Red as standard. Other colors
available on request
Red as standard. Other colors
available on request
Peak Intensity (cd)† Complies with CASA LIOL. 100cd Complies with CASA LIOL. 100cd
Horizontal Output (degrees) 360 360
Vertical Divergence (degrees) >10.
100cd minimum at +6 and +10
above the horizontal.
Not less than 10cd at all elevation
angles between -3 and +90 above
the horizontal.
>10.
100cd minimum at +6 and +10
above the horizontal.
Not less than 10cd at all elevation
angles between -3 and +90 above
the horizontal.
Available Flash Characteristics Steady-on. Flash rates available on
request
Steady-on. Flash rates available on
request
Electrical Characteristics
Operating Voltage 12 – 48VDC 110 – 240VAC
Power (Watts) 17W 20W
Circuit Protection Integrated Integrated
Temperature Range -40 to 80°C -40 to 80°C
Physical Characteristics
Body Material 7-stage powder-coated aluminium 7-stage powder-coated aluminium
Lens Material LEXAN® Polycarbonate
– UV stabilized
LEXAN® Polycarbonate
– UV stabilized
Lens Diameter (mm/inches) 171 / 6¾ 171 / 6¾
Lens Design Multi LED Optic Multi LED Optic
Mounting 200mm bolt pattern 200mm bolt pattern
Height (mm/inches) 151 / 6 151 / 6
Width (mm/inches) 230 / 9 230 / 9
Mass (kg/lbs) 5 / 11 5 / 11
Product Life Expectancy Up to 12 years Up to 12 years
Environmental Factors
Humidity 0 to 100%, MIL-STD-810F 0 to 100%, MIL-STD-810F
Icing 22kg per square inch 22kg per square inch
Wind Speed Up to 240kph Up to 240kph
Certications
CE EN61000-6-3:1997. EN61000-6-1:1997 EN61000-6-3:1997. EN61000-6-1:1997
Quality Assurance ISO9001:2008 ISO9001:2008
Waterproof IP67 IP67
Intellectual Property
Trademarks AVLITE® is a registered trademark of
Avlite Systems
AVLITE® is a registered trademark of
Avlite Systems
Warranty * 3 year warranty 3 year warranty
Options Available • Variety of solar/battery
congurations
• GSM Cell-Phone Monitoring
• GPS Synchronisation
• RS422/485 communications port
• GPS Synchronisation
• RS422/485 communications port
• Specications subject to change or variation without notice * Subject to standard terms and conditions † Intensity setting subject to solar availability

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8
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Safety Information
• Install the light in compliance with the effective local electrical code(s).
• Mains power should always be disconnected when work is being done in close proximity to
electrical ttings, and electrical work should only be done by a licensed electrician.
• Operate the light only within the indicated electrical ratings and product usage instructions.
• To ensure that the light and peripheral equipment function safely and correctly, use cable in
compliance with the effective local electrical code.
• Do not stare at the LED or shine the LED into your eyes or those of another person.
• Do dispose of the product according to the local laws and regulations for your region, for example,
at a recycling center that accepts electronic devices.

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9
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
Unpacking, Installation, Wiring & Setup
Unpacking
Unpack all hardware and inspect for damage. If there is any damage, please contact your Avlite Ofce.
Retain original packing material for possible future use in shipping.
Installation & wiring
Before proceding with installation or service, make sure the following conditions are met:
• Ensure the tower or mast is grounded (NO RF HAZARD)
• Check the mast lighting circuit is not faulty
• Ensure power lines are not ‘live’ (NO ELECTRICAL HAZARD)
• Avoid touching live circuits!
• Avoid touching any component or any part of the circuitry while the unit is operating. Do not change
components or make adjustments inside the unit with power on.
NOTE:
The obstruction light is manufactured with an input power cable of length dened at the time of order.
One end of the input power cable is pre-terminated at the light xture.
Connect the provided input power cable to the corresponding power source in accordance with
gure 1 for AC installations and gure 2 for DC installations.

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10
CASA Low Intensity Obstruction Light
Universal AC & Universal DC Models
AC WIRING CONFIGURATION
External:
Internal:
Australia/ Europe/ UK USA/ Canada
Active/Live Brown Black
Neutral Blue White
Earth Green/Yellow Green
AC Wiring Configuraon
Australia/ Europe/ UK
USA/ Canada
Acve/Live
Brown
Black
Neutral
Blue
White
Earth
Green/Yellow
Green
DC Wiring Configuraon
Posive
Brown
Negave
Blue
Cable: 3-core
Cable: 2-core