AVZ Solidare verso User manual

Manual
Solidare verso
Assembly & Installation Manual V.01

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* * A T T E N T I O N * *
AVZ Group cannot be held liable for any errors that may occur
in this manual, nor for any adverse consequences arising
from the use of this manual.

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Contents
General information
Basic dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Determining the cutting sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fabrics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Determining the width of Solidare Verso under a patio canopy . . . . . . . . . . . . 11
Determining the projection of Solidare Verso . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assembling Solidare Verso
Preparation of profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assembly of fabric roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Assembly of front bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assembly of bottom cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installation of fabric roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Assembly of side guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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Mounting Solidare Verso
Mounting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation of centre support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Mounting Solidare Verso. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Mounting of the front bar support frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Mounting Solidare Verso. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Annexes
Solidare Verso . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Front bar support frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Contents

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General information

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Width: Min. 2000 mm Max. 6000 mm
Projection: Min. 1500 mm Max. 4000 mm
Basic dimensions
Width Projection
1500 to 3000 mm 3000 to 4000 mm
2000 to 2500 mm x
2510 to 6000 mm x x
Width Projection
1500 to 3000 mm 3000 to 3500 mm 3500 to 4000 mm
2000 to 3000 mm 40 Nm 40 Nm n/a
3010 to 4000 mm 40 Nm 40 Nm 50 Nm
4010 to 5000 mm 40 Nm 40 Nm 50 Nm
5010 to 6000 mm 50 Nm 50 Nm 50 Nm
Motor torque
Projection
Width
Projection Number of supports
up to 2500 mm 2 supports per side guide
from 2510 mm to 4000 mm 3 supports per side guide
Number of supports for each projection
The maximum size of the system is 6.0 m wide with a projection of 4.0 m. For systems wider than
4.5 m, extra parts can be used to support the bottom cover support and front bar.

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Determining the cutting sizes
Picture Description Formula Number Cutting size (mm)
Side guide Projection - 212 mm
Plastic guide Projection - 187 mm
Top cover (optional) Width - 35 mm
Bottom cover Width - 35 mm
Plastic fabric support Width - 130 mm
Roller 85 Somfy Width - 78 mm
ASA Width 81 mm
Front bar Width - 210 mm
Cover of front bar Width - 210 mm
Sealing profile front bar Width - 210 mm
Guide rail
To be determined at assembly
due to different possible
angles of awning
Cover guide rail See guide rail
Zipped fabric Width - 141 mm
Projection = Length of fabric
Fabric without zipper Width - 198 mm
Projection = Length of fabric

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Fabric width
Folding border
Overlap seam
Standard fabric border with cord opening
Zipper
Fabric height
Fabrics
The Solidare Verso awning with zipper is only available with acrylic fabric in strips. If you
do not want a zipper, you can also opt for Soltis fabric. Solidare Verso awning fabric rolls
up along the top.

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Determining the width of Solidare Verso under a patio canopy
Patio canopy, no angled frame
Patio canopy, one-sided angled frame
Mounting bracket by the angled frame must be flush with inside of girder. Because of the different
widths of Piazza and Stanza girders, the cut-off sizes will differ.
Width of patio canopy
Width Solidare Verso = Width of patio canopy - 6 mm
Width of patio canopy
Width Solidare Verso = width patio canopy Piazza - 38.5 mm
Width Solidare Verso = width patio canopy Stanza - 37 mm
28 35.5
60.7 mm
60.7 mm 59 mm
59 mm
Piazza girder
Piazza girder Stanza girder
Stanza girder

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Determining the width of Solidare Verso under a patio canopy
Patio canopy, two-sided angled frame
Width of patio canopy
Width Solidare Verso = width patio canopy Piazza - 71 mm Width
Solidare Verso = width patio canopy Stanza - 68 mm
35.5 35.5
60.7 mm 59 mm
Piazza girder Stanza girder

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Determining projection Solidare Verso
Use the Excel file to determine the projection of the Solidare Verso under the Piazza or Stanza (ask our
sales department) or calculate the projection using the formula below. Fill in for a° the angle of the
canopy.
ATTENTION: When using the formula there is 3 mm margin between the Solidare Verso and the post. If
you prefer a greater margin, take a larger cut-off size for the projection of the canopy (167 mm for the
Piazza or 153 mm for the Stanza).
Projection Solidare Verso=(projection Piazza - 167 mm)/cos a° -(tan a° * 99 mm)+(tan a° * 34 mm)
Projection Solidare Verso=(projection Piazza - 153 mm)/cos a° -(tan a° * 99 mm)+(tan a° * 34 mm)
Projection Piazza
Projection Solidare Verso
Length side guide - projection Solidare Verso - 212 mm
Projection Stanza
Projection Solidare Verso
Length side guide - projection Solidare Verso - 212 mm

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Solidare Verso assembly

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1.0
Preparation of profiles
Preparation of profiles
Shorten the profiles and plastic guides to the correct lengths (see cutting sizes).

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2.2
2.3
2.0
2.1
Place the bearing cap as shown in the picture.
Assembly of fabric roller
Fitting the bearing cap
Attaching the fabric to the tube
Positioning the pulley wheel
Align the front of the pulley wheel with the front surface of the
bearing cap as shown in the picture. Then fasten the pulley wheel
with the two Allen screws and the adjusting screw.
File the fabric slot of the steel roller to allow the
fabric to be easily pulled into the slot. Slide the
fabric tendons into the fabric. Pull the fabric into
the fabric slot of the tube and roller and roll the
fabric up along the top. If necessary, use silicone
spray to allow the fabric to slide more easily into
the fabric slot.
Slide the pulley wheels on both sides of the fabric roller, but
do not fasten them yet.
Installation of pulley wheels

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2.4
2.5
2.6
Assembly of fabric roller
Placing the motor
Place the motor in the tube as shown in
the picture.
Align the front of the pulley wheel with the front
surface of the bearing cap as shown in the picture.
Then fasten the pulley wheel with the two Allen
screws and the adjusting screw.
Positioning the pulley wheel
Thread the cord through the hole in the cord pulley wheel and secure it
with a double knot. Then roll the cord in the opposite direction to the
fabric neatly around the cord pulley wheel four rotations.
Attaching the cord to the cord pulley wheel
Length of cord for each side guide 2x projection + 1.5x width + 1 m.

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3.1
3.2
3.3
3.0
Assembly of front bar
Installation of spring support blocks
Place the spring support blocks as shown in the picture.
Placing the front bar
Slide the front bar to the fabric.
Installation of guide blocks
Install the guide blocks onto the front bar using 4.2 x 45 mm
self-tapping screws (countersunk head/cross-head).
Drill a 4 mm hole in the guide blocks. The correct position
is marked with a dot in the guide blocks.
Drilling guide blocks

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3.4
3.5
3.6
3.7
Assembly of front bar
Fitting the plastic end caps
Screw on the plastic end caps for zipper fabric
with 3.5 x 32 mm self-tapping screws
(countersunk head/cross-head).
Place the springs in the front bar and slide the support
blocks over the springs and screw them into place with
4.2 x 13 mm self-tapping screws (2 screws per spring).
Fastening the springs
Attaching stickers strips
Attach the cord tensioner stickers to the
inside of the front bar as shown in the
picture. Place the red line on the stickers
at the right distance from the side
of the front bar. (56 cm for short
spring, 91 cm for long spring).
Hook in the front bar sealing profile and screw it on through
the drilled hole using a self-tapping
screw 3.5 x 32 mm.
Mounting the sealing profile