AxeMotion PULSEBOX NxtG User manual

AxeMotion
AxeMotion
PULSEBOX
PULSEBOX
NxtG
NxtG
USER'S
USER'S GUIDE GUIDE

SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
Please keep this user's guide! It contains important instructions you should
refer to when installing, maintaining and using your AxeMotion module and the
machine it drives. It has been written for people who use, configure, install,
handle or maintain this hardware.
Electric hazard:
To avoid risks of fire and injuries due to electric shocks, pay attention to the
safety guidelines when using this product.
Carefully read and study the instructions of this user's guide.
Always use a grounded outlet for the electric connection of the machine. If
you do not know if your socket outlet provides a ground plug, then get inform
ation from a qualified electrician.
Unplug all electrical connections before cleaning the hardware.
Do not install the AxeMotion module or the machine it drives near water or in
an moist environment. Do not handle or use the machine if you are wet.
Always install your hardware on a stable flat bed, in a clean and protected
place where nobody can step or stumble on electric connection cables.
Safety instructions for use:
Warning: to avoid any risk of injury due to eventual projections
when using an automated machine tool, including in manual
mode, you must imperatively wear safety eyeglasses.
Furthermore, depending on the type and the
use of your machine, it must be integrated in an approved
safety cabinet or protected area.
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WARRANTY / LIABILITY
WARRANTY / LIABILITY
The AxeMotion CNC modules are guaranteed against defects in materials and
workmanship for one full year from the date of purchase.
This warranty cannot apply if electrical connections and prescriptions of use
that are described in this guide have been strictly observed. An installation that
does not comply with these prescriptions invalidates the warranty for con
sequent damages.
AxeMotion CNC modules are provided without any warranty, even implicit, con
cerning the results that can be obtained by their use, or the fact that any user
will be able to run them successfully, or regarding overall satisfaction with the
end products which can be obtained using the modules. The purchaser expli
citly recognises that he/she is solely responsible for choosing this module, for
running and using it and its related software, and for obtaining the actual res
ults.
Connecting an AxeMotion CNC module requires skills in electrical wiring and
connecting, in motors and power stages, and in computerised motion control.
After integrating a CNC module, it is strongly recommended that the purchaser
begins to get familiar with the machine control by making the first tests on
valueless workpieces.
Strict safety rules exist for building or using an automated machine tool. These
rules must be observed very accurately, and especially for the electrical wiring,
the containment of mobile parts in a protection cabinet, the risks of injury
caused by impacts of chips or fragments of broken tools.
No liability can be accepted concerning the AxeMotion modules, their manufac
turer or distributor, for direct or indirect damages caused by a misuse or non
complying use, on persons who handle the module or the machine it drives, on
objects or materials subject to machine work, or on computer data subject to
the software processes.
Obviously none of the above terms and conditions may affect your statutory
rights under current law or legislation.
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C
CHARACTERISTICS HARACTERISTICS
iscellaneous:
Almost all power stages for stepper motors, and many servodrives are con
trolled by couples of 5V signals Clock (or Pulse, i.e. rotation of an increment)
and Direction (rotation sense). AxeMotion CNC modules are able to produce
these signals in an intelligent way by receiving and processing high level com
mands that are sent by the supervision software.
In spite of its compactness, the AxeMotion PulseBox NxtG module is a com
plete and high performance computerised numerical controller that includes ad
vanced functions. Its internal memory buffer and the availability of different lin
ear interpolation modes render it capable of producing motion with a rare fluid
ity, especially in non circular curves. Its plug and play connection on USB port
and the possibility to freely setup the assignation of signals on the output con
nector make it a mini controller of a surprising ease of integration in existing
machines. Aiming to replace directly the old controls through LPT parallel port,
the AxeMotion PulseBox NxtG module offers instead the full power of a modern
computerised numerical control, without complicated wiring and without any
hazardous modification of the heart of the operating system of the computer
that runs the application software.
The AxeMotion PulseBox NxtG has a latest generation 32 bit ARM RISC, you
have a product with the best technology and a processor belonging to a lineage
whose reputation is second to none.
For the sake of quality PulseBox NxtG Module consists of a 4 layer PCB and
uses only high end components, it also has several ESD protection circuits for
signals leading to the DB25 connector and the USB connector. We have
stopped at nothing in terms of quality and durability of this product.
Not to be outdone production is carried out in France in a production unit ISO
9001:2008 certified, using tools at the cutting edge of technology.
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Technical data:
Native USB transmission at ultra fast speed
Connection and power supply from USB port (consumption < 90 mA)
Complete emulation of old CNC drives through parallel port
Control of 4 axes, simultaneously interpolated
Maximum frequency 100 KHz in interpolation
Local memory buffer 6 Kb (400 commands ahead)
Interpolations with constant speed, variable speed, and double ramps
Management of fast braking along multiple vectors
Override function for real time control of motion speed
8 inputs, 16 outputs, including Clock & Dir motor signals
PWM output for spindle rotation or hot wire control
Extra inputs/outputs aside the DB 25
Settable assignment of the signals on the DB 25 connector
4 Layers PCB
ESD protection for DB25 and USB connectors pins
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WIRING
WIRING
The AxeMotion PulseBox NxtG module has three connectors:
The USB cable must be plugged on the host computer (USB 2.0 connection,
USB 1.1 compatible). Generic driver (no installation).
The DB-25 connector emulates the LPT parallel port
and should be plugged on the motor power stage. To pre
serve the LPT compatibility, the topology is the same as a
printer port. Therefore, Clock & Dir signals of the 4 axes
can be located only on pins 2 to 9, and pins 18 to 25 are
grounded. Other signals are freely assignable on the pins
from the application software so they match the power
stage specifications, provided that any LPT output signal
indeed corresponds to an output, and any LPT input signal
corresponds to an input. If managing less than 4 axes, the
pins 2 to 9 that remains available can then be reused for
driving classical binary outputs (except the PWM output
that cannot be assigned to one of these pins 2 to 9.
An extension connector (to solder) at the top of the box provides a ground
pin, 5V pin, and an extra set of 4 outputs and 3 inputs. If the power stage does
not use signals except Clock & Dir, then it remains possible to manage these
supplementary inputs and outputs, for example to trigger a spindle or connect
sensors.
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Note : From stock, the enclosure is not machined to provide access to this con
nector. As it's rarely used, we though better to keep a good protection from
dust.
Important: inputs and output are not opto isolated. Furthermore, outputs can
only provide a current of 10 mA each (this is still more than a LPT port can do),
with a total of 50 mA maximum for the whole set of outputs.
Consequently, a bad connection or an overload may cause
damages in the PulseBox NxtG module, or even in the host
computer. So it is very important to make sure that all devices that are driven
by the module are carefully isolated and do not require too much current.
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PARAMET
PARAMETERS IN GALAAD ERS IN GALAAD
Galaad integrated soft
ware for CAD CAM CNC
is compatible with the Ax
eMotion PulseBox NxtG
mo dule that it can drive
in optimal conditions.
In Galaad or one of its re
lated modules, call the
menu command "Para-
meters / Machine / Full
data". The page "Table"
allows you to select the
AxeMotion modules and
also the number of axes
of the machine, the screw
pitches and the number of pulses per motor revolution (microstepping). Please
enter here the values that correspond to your machine and its power stage.
Click then at top on the
tab that correspond to the
page "Controller" and in
dicate here that the com
munication runs on a
USB port.
Important detail: it is ne
cessary to tell Galaad
where the machine zero
position is located (gene
rally left hand side and
either the front or the
back of the table). This is
going to define the orient
ation of the machine.
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Now you must setup the internal data of the PulseBox NxtG module, and also
the signals on the pins of the DB 25 connector that links to the power stage.
Still in this page "Controller" of Galaad machine parameters, click on the small
button "More…" which is located at top right of the dialog box, aside the con
troller type. This opens a sub window that gives you access to special paramet
ers.
The status of outputs at boot allows you to indicate whether an output should
be enabled as soon as the module is powered on, for example to control a
safety device or activate the power stage even before Galaad is running.
The start/stop frequency and the acceleration depend on the mechanical
characteristics of your machine (inertia, motor power, gear factors). So it is not
possible to give standard values and it is up to you to try different settings. Let
us say that the start/stop frequency is the initial starting speed of a motor (in
stant jump from immobility to motion and reciprocally). If your motor "knocks"
when starting, then you must reduce the value. On the other hand, if the motion
starts from a too low speed, then you must increase it. The acceleration indic
ates the slope of the increasing motor speed when beginning a motion, from
start/stop frequency, and of course decreasing speed when ending the motion.
If the motor seems to be too weighted, then reduce the value. If it looks too
"soft", then increase it.
The error or stop signal will abort the current motion in progress and the auto
matic process immediately if a critical input state changes, for example a secur
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ity contact or the Drag Error bit of a servodrive.
Important: for the inputs, an "Enabled" polarity corresponds to a normally
open (N.O.) circuit or switch; while a "Disabled" polarity corresponds to a
normally closed (N.C.) circuit.
Galaad receives from AxeMotion the eventual corrections, new functions and
updates of the firmware (the internal microprogram) of the CNC modules. Con
sequently, updating Galaad can induce an automatic CNC card firmware up-
date if the option is ticked. Anyway Galaad will ask you to confirm before updat
ing the CNC module firmware, which takes about 15 seconds.
The data transfer corresponds to the speed of the USB flow towards the Ax
eMotion module. Default setting is "very-fast" and can be set to "fast" if you ex
perience communication problems with the AxeMotion module, which problems
are usually due to noise in the circuit, generated by sources of electrical para
sites (big motors starting, neon lights, etc.).
The zero-end switches correspond to the reset of absolute co ordinates, i.e.
the machine zero point, using a reference run. This reset is managed by Ga
laad that must know which binary inputs correspond to the axis end switches
and their polarity (normally closed or normally open).
Important: if you do not know where the axis end switches are connected to,
then call "Parameters / achine / IO test" to see which switch correspond to
which input with which polarity. A normally dark input that becomes light when
the switch is triggered corresponds to an "enabled" polarity. Reciprocally, if the
input is normally light and becomes dark when the switch is triggered, then the
polarity is "disabled".
The right hand side of the window allows you to set the pin assignment of the
output signals of the DB 25 connector. Just indicate which signal goes to which
pin, avoiding redundancies. Please note that Clock (pulse) and Dir (direction)
signals can be output to pins 2 9 only, and the eventual PWM signal cannot be
output to these 2 9 pins, so the PulseBox NxtG remains compatible with an
LPT parallel port. All other configurations are allowed.
Please refer to Galaad user's manual for more advanced information about this
software and its parameters.
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www.axemotion.com
www.axemotion.com
Axe otion / 106 rue de la placette / 06620 Cipieres / France
RCS Grasse 411 582 471 / SIRET 411 582 471 00024
Copyright © 2011 Axe otion / All rights reserved
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