Honeywell KAP 140 User manual

FLIGHTLINE
MAINTENANCE MANUAL
KAP 140
FLIGHT CONTROL SYSTEM
MANUAL NUMBER 006--15574--0002
REVISION 2 DEC, 2002

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REVISION HISTORY
REV DATE CHANGES
0 October, 1998 Initial Release
1 April, 2002 Add unit versions --2603, --5403, --7703
2 December, 2002 Add unit versions --2704, --5504, --7904

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THIS PAGE IS RESERVED

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SECTION I
GENERAL INFORMATION
Paragraph Page
1.1INTRODUCTION1--1...................................................
1.2SYSTEM DESCRIPTION1--3............................................
1.2.1GENERAL SYSTEM DESCRIPTION1--3..................................
1.2.2SYSTEM UNITS AND INTERFACES 1--3..................................
1.3PRODUCT SUPPORT 1--7..............................................
1.4AIRWORTHINESS LIMITATIONS1--7.....................................
1.5COMPONENT DESCRIPTION1--8.......................................
1.5.1GENERAL 1--8.........................................................
1.5.2KC140 FLIGHTCONTROLCOMPUTER 1--8..............................
1.5.3KCM 100 CONFIGURATIONMODULE 1--8................................
1.5.4KS270C PITCH SERVO 1--9............................................
1.5.5KS271C ROLL SERVO 1--10.............................................
1.5.6KS272C TRIMSERVO1--11.............................................

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SECTION II
SYSTEM OPERATION
Paragraph Page
2.1GENERAL 2--1.........................................................
2.1.1OPERATING MODES (OVERVIEW)2--1..................................
2.2KC140 MONITORS 2--1................................................
2.2.1 HARDWAREMONITORS2--2............................................
2.2.2 SOFTWAREMONITORS2--4............................................
2.3PERFORMANCE SPECIFICATIONS 2--5..................................
2.3.1ROLL AXIS2--5........................................................
2.3.2PITCH AXIS2--5.......................................................
2.3.3PITCH TRIM2--5.......................................................
2.4KC140 FCC 2--6.......................................................
2.4.1GENERAL DESCRIPTION2--6...........................................
2.4.2 SINGLEAXIS VERSION 2--6.............................................
2.4.3TWO--AXISVERSIONS2--7.............................................
2.5USER CONTROLS 2--8.................................................
2.5.1PANEL BUTTONS2--8..................................................
2.5.2 COCKPIT SWITCHES2--8...............................................
2.5.3ROTARYKNOBS 2--8...................................................
2.6ANNUNCIATORS 2--9...................................................
2.6.1MODEANNUNCIATIONS2--9............................................
2.6.2FAILURE ANNUNCIATIONS 2--9.........................................
2.7NUMERICDISPLAY2--10................................................
2.7.1GENERAL 2--10.........................................................
2.7.2PITCH REFERENCE CONTROL2--10.....................................
2.7.3BARO SET 2--10........................................................
2.8ALERTING2--11........................................................
2.8.1AP DISCONNECT ALERTING 2--11........................................
2.8.2ALTITUDE ALERTING 2--11...............................................
2.8.3TRIMRUNAWAYALERTING2--11.........................................
2.8.4OTHER VOICEMESSAGES 2--12.........................................
2.9BUILT--INTEST 2--13....................................................
2.9.1MANUAL ADJUSTMENTS 2--13...........................................
2.9.2OFFSET COMPENSATION2--13..........................................
2.9.3POWERUP TESTS 2--13.................................................
2.9.4PREFLIGHTTEST 2--13..................................................
2.10OPERATINGMODES2--14...............................................
2.10.1ROLL COUPLED MODES 2--14...........................................
2.10.2ROLLARM MODES 2--16................................................
2.10.3PITCH COUPLED MODES 2--18..........................................
2.10.4PITCH ARM MODES 2--19................................................
2.10.5TRIMFUNCTIONS2--20.................................................
2.11BIT/DIAGNOSTICS2--20.................................................
2.12 NORMAL ACCELEROMETER 2--20.......................................
2.13 STATICPRESSURE SENSOR2--20.......................................
2.14ALTITUDE/VSCOMPUTATION 2--20......................................
2.15 ENCODING ALTIMETER INPUTS 2--21....................................

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SECTION III
REMOTE TERMINAL INTERFACE
Paragraph Page
3.1GENERAL 3--1.........................................................
3.2TERMINAL EMULATORSETUP 3--1.....................................
3.3NAVIGATING THE REMOTETERMINAL INTERFACE (RTI)SCREENS 3--2...
3.3.1MAINMENU SCREEN 3--2..............................................
3.3.2 DIAGNOSTIC MODESCREENS3--3.....................................
3.3.3DISCRETE INPUT STRAPS/VALIDS SCREEN 3--4.........................
3.3.4DISCRETE INPUT SWITCHES SCREEN 3--7..............................
3.3.5DISCRETE INPUT STATUS SCREEN 3--10.................................
3.3.6DISCRETE OUTPUTS SCREEN 3--14.....................................
3.3.7ANALOGINPUTS SCREEN 3--16.........................................
3.3.8ANALOGVOLTAGEINPUTS SCREEN 3--19................................
3.3.9ANALOGOUTPUTS SCREEN 3--22.......................................
3.3.10 ANALOGTESTS SCREEN 3--23..........................................
3.3.11ERRORLOGSCREEN 3--24..............................................
3.3.12SOFTWAREIDENTIFICATION SCREEN3--26..............................
3.3.13 INSTALLATIONMODE SCREENS 3--26....................................
3.4INSTALLATIONSETUP 3--27.............................................
3.4.1INSTALLATIONSETUP SCREEN 3--27.....................................
3.4.2INSTALLATIONOFFSETS 3--29...........................................
3.5 OTHERINSTALLATION OPTIONS3--30...................................

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SECTION IV
TROUBLESHOOTING
Paragraph Page
4.1GENERAL 4--1.........................................................
4.2PERFORMANCE PROBLEMS4--1.......................................
4.3UNITINTERFACE DESCRIPTIONS 4--3..................................
4.3.1GENERAL 4--3.........................................................
4.3.2KS 270C PITCH SERVO INTERFACE TOTHE KC 140 4--3..................
4.3.3KS 271C ROLL SERVO INTERFACE TOTHE KC 140 4--5..................
4.3.4KS 272C TRIMSERVO INTERFACE TOTHE KC 140 4--5...................
4.3.5TURN COORDINATORINTERFACE TOTHE KC 140 4--6...................
4.3.6 DIRECTIONALGYRO(DG) INTERFACETOTHEKC1404--6...............
4.3.7 HORIZONTALSITUATION INDICATOR (HSI) INTERFACETOTHEKC1404--7
4.3.8KCM 100 CONFIGURATIONMODULE INTERFACE TOTHE KC 140 4--8.....
4.3.9NAVSENSORINTERFACE TOTHE KC 140 4--9...........................
4.3.10 ENCODING ALTIMETER INTERFACE TOTHE KC 140 4--10.................
4.3.11RS232 INTERFACE TOTHE KC 140 4--11..................................
4.3.12 AUDIOPANEL INTERFACE TOTHE KC 140 4--11..........................
4.3.13 COCKPITSWITCHES INTERFACE TOTHE KC 140 4--12....................
4.3.14 DIMBUS INTERFACE (BACKLIGHTING BRIGHTNESS) TOTHE KC 140 4--12..
4.3.15 FLAPS INTERFACE TOTHE KC 140 4--13.................................
4.3.16 KC 140 ALERTING OUTPUTS 4--14.......................................
4.3.17 KC 140 PHOTOCELL (DISPLAYBRIGHTNESS) 4--14........................
4.3.18 KC 140 POWER INPUTS 4--15............................................
4.3.19 KC 140 AIRCRAFT STRAPS 4--16.........................................
SECTION V
ERROR CODES
Paragraph Page
5.1GENERAL INFORMATION1..........................................
5.2REFERENCE DOCUMENTS 1.........................................
5.3 ERROR CODECATEGORIES2.......................................
5.4ERRORCODE DESCRIPTIONS 3.....................................

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LIST OF ILLUSTRATIONS
Figure Page
1--1KAP 140 SYSTEM BLOCKDIAGRAM 1--5.................................
1--2KC140FLIGHTCONTROL COMPUTER1--8..............................
1--3KS 270C PITCH SERVO 1--9............................................
1--4KS 271C ROLL SERVO 1--10.............................................
1--5KS 272C PITCH TRIMSERVO 1--11.......................................
2--1SINGLE--AXISFCC (--2XXX FLAVORS) 2--6...............................
2--2 TWO--AXISFCC(--5XXXVERSIONS)2--7.................................
2--3TWO--AXISFCC W/ALTITUDE PRESELECT &ALRTING (--7XXX Versions) 2--7
2--4FULL KAP 140 DISPLAY(LAMPTEST) 2--7...............................
3--1NO TAG MAINMENU SCREEN 3--2......................................
3--2DIAGNOSTICS CONFIRMATIONSCREEN 3--3............................
3--3DIAGNOSTICS MENU SCREEN 3--3.....................................
3--4DISCRETE INPUT STRAPS/VALIDS SCREEN 3--4.........................
3--5DISCRETE INPUT SWITCHES SCREEN 3--7..............................
3--6DISCRETE INPUT STATUS SCREEN 3--10.................................
3--7NO TAG DISCRETE OUTPUTS SCREEN 3--14.............................
3--8ANALOGINPUTS SCREEN 3--16.........................................
3--9ANALOGVOLTAGEINPUTS SCREEN 3--19................................
3--10ANALOGOUTPUTS SCREEN 3--22.......................................
3--11ANALOGTESTS SCREEN 3--23..........................................
3--12ERRORLOGMENU SCREEN 3--24.......................................
3--13NO TAG ERRORLOGDATASCREEN 3--25................................
3--14SOFTWAREIDENTIFICATION SCREEN3--26..............................
3--15INSTALLATIONMENU SCREEN 3--26.....................................
3--16INSTALLATIONSETUP SCREEN 3--27.....................................
3--17INSTALLATION OFFSETSSCREEN3--29..................................
3--18NOTAGGLIDESLOPEDEVIATION SCREEN3--29..........................
LIST OF TABLES
Table Page
1--1KAP 140 SYSTEM COMPONENTS AND SUPPORTEQUIPMENT 1--3........

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