Axminster AW82E User manual

AW82E
1.5HP Dust Extractor
Code 107696
Original Instructions
AT: 10/02/2022
BOOK VERSION: 3

Index of Contents
2
EU Declaration of Conformity
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
The symbols below advise the correct safety procedures when using this machine.
Cert No: FM230L3
Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com
Type Dust Extractor
Model AW82E and conforms to the machinery example for which the
EC Type-Examination Certificate No AE 50352798, AE 50389324, AE 50398634
has been issued by Laizhou Planet Machinery Co., Ltd.
at: Yutai West Street Laizhou, Shandong 261400 China
and complies with the relevant essential health and safety requirements.
2006/42/EC
2014/30EU
06/42/EC - Annex I/05.2006
EN 62233:2008
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
EN 60335-2-69:2012
EN 60335-1:2012+A11
Signed
Andrew Parkhouse
Operations Director Date: 08/08/2016
EU Declaration of Conformity 02
What’s Included 03-04
Optional Accessories 04
Introduction 05
General Instructions for 230V Machines 05
Specific Safety for Dust Extractors 06
Specification 06
Assembly 07-08-09-10-11-12
Illustration and Parts Description 13-14
Operating Instructions 15
Maintenance 16
Exploded Diagrams/Lists 17-18
Wiring Diagram 19

What’s Included
3
Quantity Item Part Model Number
AW82E
1 Extractor Assembly A
1 Base B
2 Upright Support Panels C
1 Cross Member Panel D
1 Filter Bag Hanger Bar E
1 Hanger Mounting Bar F
1 30 Micron Filter Bag G
1 Dust Collecting Bag H
2 Filter and Bag Retaining Belts I
4 Castor Wheels J
12 Dome Head Hex Screws K
8 Nuts L
4 Domed Nuts M
12 Flat Washers N
4 Washers O
8 Spring Washers P
1 Hex Key Q
B
C
D
E
F
A
G
I
H

What’s Included
4
J
K
L N O
MP
Q
NOTE: Please read the Instruction Manual prior to using
your new machine.As well as the operating procedures
for your new machine, there are numerous hints and tips
to help you to use the machine safely and to maintain
its efficiency and prolong its life.
There is also a detailed description of the parts of your
Extractor, which will enable you to become familiar with
terminology we will use in this manual. Keep this
Instruction Manual readily accessible for any others
who may also be required to use the machine.
Optional Accessories
Quantity Item Part
1 Axminster Craft Filter Cartridge RCode 105187
Air filter cartridge for the AW82E chip extractor. Upgrades
the performance of this extractor, able to handle fine
sawdust as well as chippings. Simply slots on with a stiff
rubber seal.You must use plastic waste sacks with this filter.
Particle size 1 micron. Internal mounting size is 340mm
diameter.
R

Introduction
General Instructions for 230V Machines
5
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working order.
Mains Powered Tools
•Tools are supplied with an attached 13 Amp plug.
•Inspect the cable and plug to ensure that neither are
damaged. Repair if necessary by a suitably qualified
person.
•Do not use when or where it is liable to get wet.
Workplace
•Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
•Keep machine clean.
•Leave machine unplugged until work is about to
commence.
•Always disconnect by pulling on the plug body
and not the cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the
correct speed and function set.
•Ensure you are comfortable before you start work,
balanced,not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to prevent
it being caught up in the rotating parts of the machine.
•Consideration should be given to the removal of rings
and wristwatches.
•Consideration should also be given to non-slip
footwear etc.
•If another person is to use the machine, ensure they are
suitably qualified to use it.
•Do not use the machine if you are tired or distracted.
•Do not use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases.
•Check cutters are correct type and size,are
undamaged and are kept clean and sharp, this will
maintain their operating performance and lessen the
loading on the machine.
•OBSERVE…. make sure you know what is
happening around you and USE YOUR COMMON SENSE.
WARNING!! KEEP TOOLS AND
EQUIPMENT OUT OF REACH OF
YOUNG CHILDREN
KEEP WORK AREA AS
UNCLUTTERED AS IS PRACTICAL.
UNDER NO CIRCUMSTANCES
SHOULD CHILDREN BE ALLOWED
IN WORK AREAS.
The AC82E is a compact, well made chip extractor for use
in a home workshop.The main body can be mounted
either way up, giving a choice of inlet positions on the top
or bottom of the machine. It is powered by a 230V 1.1kW
induction motor, which produces quite a vigorous airflow,
ensuring better than average waste collection
performance.
The base has castors fitted for easy mobility around the
workshop.
As standard, 30 micron filter bag is fitted, along with a
plastic waste sack.The filtration can be upgraded with
an optional 1 micron cartridge filter.This has a very large
surface area, so does not impede the airflow.
The inlet size is 100mm, allowing easy connection to many
types of machines using flexible hose. Please do not step
down the hose diameter below 75mm, as the airflow
volume will drastically fall below this diameter.
HAVING UNPACKED YOUR MACHINE, PLEASE DISPOSE OF THE PACKAGING PROPERLY.

Specific Safety for Dust Extractors
6
ONLY USE DUST EXTRACTION
BAGS WITH THIS MACHINE NOT
DOMESTIC WASTE BAGS!
DO NOT PLACE DUST EXTRACTION
BAGS OVER THE FILTER ASSEMBLY!
Specification
Code 107696
Model AW82E
Rating Workshop
Power 1.1 kW
Air Flow 1,530 m³/hr @ 100 mm
Filtration 30 micron
Hose Diameter 100 mm
Bag Capacity 84 litre
Overall L x W x H 715 x 400 x 1,814 mm
Weight 31.5 kg
DO NOT use this machine as a vacuum cleaner, try to keep
the waste medium to wood by-products.
DO NOT uplift workshop floor debris (stones, nails, screws,
paper etc., etc). Be aware that wood dust is an explosive
medium.
DO NOT allow any‘naked light’ source to occur anywhere
near the machine.This includes cigarettes, matches, etc,
and do not place the machine near any unprotected light
bulbs, that could possibly get broken.
The suction force is generated by a high speed fan unit.
This has the potential to amputate fingers, grab loose
clothing (ties etc.,) and‘bat’ large chips etc, at high speeds.
Keep all guarding in place,and if access to the fan becomes
necessary (due to blockage etc.,) Disconnect the machine
from the mains supply and ensure the fan has come to a
complete stop before putting your hands anywhere near
to it.
If you are not using ‘clear’ extraction hose, periodically
remove the hose to check that the inlet to the machine is
not getting restricted.
The safety guard grill of the inlet duct can be particularly
irksome in this way, as long strand shavings etc., can wrap
around the grill fret.
KEEP the particle filter clean.The machine relies on its
ability to ‘blow’ air through the filter, to generate good
suction. If the particle filter starts to clog, this reduces the
air flow and hence the machine becomes less efficient.
The particle filter can be cleaned, by using an ‘M’ class
vacuum cleaner, clean the inside of the filter.
BE AWARE that in dry air periods or areas,the movement
of the air through the machine can generate static electric
fields.These are not normally a problem as the machine
is bonded together via its construction and the whole is
earthed back through the electrical supply; problems can
occur with isolated items,such as stands or hosing that are
insulated from the ground (standing on rubber feet?,
suspended in the air etc). If possible, try to connect
everything together electrically, to eliminate static shocks.
(Use the integral metal coil in flexible hosing to connect
the units together).Try to route the power cable and the
hosing away from busy walkways.

Assembly
7
1
4
JO
M
B
2
3
5
NL
C
Continues Over...
Mounting hose
for upright support
panels (C)

Assembly
8
The extractor assembly (A) can be
mounted either way up, giving a
choice of inlet positions on the top
or the bottom of the machine.
9
8
7
6
Centre mounting hole
for hanger bar (F)
Mounting holes
for panels (C)
Mounting holes
for panels (C)
C
A
L N PK
D
• Place one dome head Hex screw (K) into one of the
centre mounting hole from inside the extractor assembly
(A) casting, see step 10.
• Turn the extractor (A) over, locate another four Hex screws
(K) and screw them into the two threaded mounting holes
on either side of the extractor, see step 11-12.
Mounting holes on both sides of extractor assembly

Assembly
9
12
13
1410
• Turn the extractor assembly over again and remove the
four domed Hex screws (K) already mounted to unit and
place safely aside, see step 13-14.
• Turn the base assembly, see step 6 over. Line up the holes
in the upright support panels (C) with the mounting holes
on the extractor (A). Secure using the domed Hex screws (K)
you removed earlier with four flat washers (N) and spring
washers (P), see step 15-16-17.
K
K
11
K
15
C
K N P
Continues Over...
16
17

Assembly
10
18
22
20
21
19
Use the polystyrene packing to support the extractor (A)
when mounting the base assembly the opposite way round.
Lower the filter bag hanger bar (E) down into the mounting
bar (F), see step 22.
F
E
Mounting bar (F)
A
C
Polystyrene
Remove screws
Hex (K)
Screw the hanger
mounting bar (F)
into the extractor
assembly (A)
Tighten the
nut to lock the
mounting bar
(F) in place

Assembly
11
30
29
28
26
24
23 I
I
G
25
G
Filter bag belt pocket
27
I
H
I

Assembly
12
Optional Filter Cartridge Code 105187
5
4
2
3
1
• Remove the retaining belt (I) and remove the 30 micron
filter bag (G), place to one side.
• Remove the hanger bar and mounting bar (E & F) and
place safely aside.
• Locate the filter cartridge (R) and lower the assembly
down over the extractors cavity and secure using the
retaining belt (I).
Remove
Loosen
G
I
E
F
R

Illustration and Parts Description
13
30 Micron filter bag
Filter bag hanger bar
Hanger mounting bar
Extractor assembly
100mm Extraction inlet
Motor
NVR ON/OFF control switch
Base
Dust collecting bag
Filter and bag
retaining belts
Castor wheel
Upright suppot panel
Extractor Set Up 1

Illustration and Parts Description
14
Extractor Set Up 2
Extractor Set Up 3
Extractor assembly with the inlet below
Extractor assembly with optional filter catridge
Inlet
Filter cartridge
Shaker paddle

Operating Instructions
15
Remove the
filter cartridge
Testing the Extractor Reduced Suction Performance
Connect the extraction hose/s to the extractor’s inlet. After a period of time dust, sawdust and shavings can
build up causing blockages and reduced suction
performance. Carry out the following checks to keep
your extractor working at peak performance.
• Remove the micron filter bag and check for signs of
build up of sawdust and clean with an‘M’ class vacuum
cleaner.
• If you have the cartridge filter fitted, move the shaker
paddle handle back and forth to remove any built up
dust and debris from inside the filter.
• Check the hose/s for blockages.
• Check the dust collecting bag and empty if full.
• After a period of time remove the cartridge filter if
installed and using a ‘M’ class vacuum cleaner clean the
interior and exterior of the filter.
IF THE EXTRACTOR FAILS TO
START UP OR THERE ARE ANY
OTHER STRANGE NOISES APART
FROM VIBRATION SOUNDS,
CONTACT THE“TECHNICAL SALES”
FOR SUPPORT.
PHONE: [phone]
EMAIL:
[email protected]OM
ALWAYS WEAR A DUST MASK AND
EYE PROTECTION.
DISCONNECT THE POWER SUPPLY
FROM THE MAINS!
WAIT UNTIL IT’S UP TO FULL
SPEED AND CHECK FOR SIGNS
OF VIBRATION, IF ALL IS WELL
SWITCH OFF AND WAIT UNTIL
THE EXTRACTOR HAS COME TO
A COMPLETE STOP.
NOTE: ALWAYS TURN ON/OFF THE
EXTRACTOR BY THE NVR CONTROL
SWITCH NOT THE MAINS SWITCH!
CONNECT THE POWER SUPPLY
TO THE MAINS AND SWITCH ON!
WARNING! MAKE SURE CHILDREN
ARE KEPT AWAY FROM THE
EXTRACTOR WHILE IN OPERATION.
NVR ON/OFF
control switch

Maintenance
16
ALWAYS WEAR A DUST MASK AND
EYE PROTECTION.
DISCONNECT THE POWER SUPPLY
FROM THE MAINS!
Daily
Weekly
• Empty the collection bag before it overflows, wear a
dust mask whilst removing and emptying the bag.
• Check the inlet and outlet duct and remove any
accumulated sawdust.
•Check the inlet hoses for splits and cracks, repair as
necessary.
• Check the dust collection bag for wear and tear,
especially around the neck of the retaining belt. If wear
or fraying is occurring, replace the bag.
• Check the motor for dust,sawdust, shavings etc, build
up.If this has occurred, clean with an ‘M’ class vacuum
cleaner.
• Move the shaker paddle handle on top of the filter
cartridge assembly,if fitted, back and forth to remove
any built up dust and debris from inside the filter.
Clean the filter cartridge with an ‘M’ class vacuum cleaner
Shaker paddle

Exploded Diagrams/Lists
17

Exploded Diagrams/Lists
18
PART
NO
DESCRIPTION QTY
1 HEX-BOLT M8 x 12 12
2FLAT WASHER M8 24
3 SUPPORT PLATE 2
4 REINFORCE PLATE 1
5 NUT M10 4
6FLAT WASHER M10 4
7 BASE PLATE 1
8 1-HEX-BOLT Ml 0 4
9 CASTER 4
10 HEX-BOLT M8 x 12 12
11 MOTOR 1
12 SWITCH BOX 1
13 SCREW HEX M4 x 60 4
14 PLUG 1
15 GASKET 1
16 MOTOR PLATE 1
17 SEAL PAD FOR MOTOR 1
18 WASHER M8 4
19 TURBO FAN 1
20 RING 1
21 SCREW HEX M6 x 20 1
22 FAN HOUSING 1
23 FILTER BAG 1
24 UPPER BAG SUPPORT 1
25 EMERGENCY SWITCH 1
26 SCREW M4 x 12 2
27 COLLECTOR SUPPORT 1
28 BAG CLAMP 2
29 COLLECTOR BAG 1
30 SPRUNG WASHER 8
31 1-HEX-BOLT M8 9

Wiring Diagram
19

The Axminster guarantee
Buy with confidence from Axminster!
So sure are we of the quality, we cover all parts and labour free of charge for three years!
For more information visit axminstertools.com/3years
Axminster Tools, Axminster Devon EX13 5PH
axminstertools.com
The packaging is suitable for recycling.
Please dispose of it in a responsible manner.
Do not dispose of electric tools together with household waste material.
By law they must be collected and recycled separately.
EU Countries Only