B-K lighting ADJUSTABLE WELL STAR User manual

ADJUSTABLE WELL STAR™
Installation Instructions
RELEASE DATE
9-8-15
REFERENCE NUMBER
INS000967
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF B-K LIGHTING, INC. AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPRODUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE OR SELL ANYTHING IT MAY
DESCRIBE. REPRODUCTION, DISCLOSURE OR USE WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF B-K LIGHTING, INC. IS STRICTLY FORBIDDEN.
TOOLS
REQUIRED:
By Others
1/8” Allen Wrench
Waterproof Wire Connectors
Phillips Screwdriver
(200mm)
7 7/8 Dia.
Standard Composite
Housing with four
Pour Collar
Adjustable Well Star
Screws
Stainless Steel
Housing
Concrete
Cast Brass
Adjustable Well Star
Collar Attached to
Regress Allow for
Flush Mounting of
Adjustable Well
Star Faceplate
(6mm)
1/4" Regress
12 1/8"
(308mm)
12"
(302mm)
Positive Locking Screw
Stainless Steel Vertical
Aiming Bracket,with
(168mm)
Dia.
6 5/8"
35
Tampered Glass Lens
Cast Brass Cover
(Finish as Specied)
6 5/8" Dia.
(168mm)
6 5/8" Dia.
(168mm)
.3125" wall
PVC Housing
Patent Pending
Adjust-e-Lume®
This set of instructions
works for:
AW - Adjustable
Well Star™
Cast Brass Faceplate
Composite Housing
5’ of 18 gauge wire
Cast Brass Concrete
Pour Collar Option
TECHNOLOGY
with
TECHNOLOGY
Hot Surface
Warning Low Voltage
• Product must be installed by a qualified person in a manner
consistent with its intended use and in compliance with the
National Electrical Code, Canadian Electrical Code, and all Local
and Provincial Codes.
• Follow product label information and instructions.
• Qualified Personnel must perform all servicing or relamping of
this product.
• Before wiring to power supply and during servicing or relamping,
turn off power at fuse or circuit breaker before service.
• The use of accessory equipment not recommended by the
manufacturer or installed contrary to instructions may cause an
unsafe condition. The use of damaged components may cause
an unsafe condition and void product warranty.
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE ALL SAFETY
AND INSTALLATION INSTRUCTIONS
• Do not block light emanating from product in whole or part,
as this may cause an unsafe condition.
• Never operate the fixture with missing or damaged lens.
Lens must be cleaned on regular basis.
• Entire fixture may become extremely hot. Do not touch hot
lens or fixture body. Do not touch the lamp at any time. Use
a clean, dry, soft cloth to handle the lamp. Oil from skin may
damage the lamp and cause it to rupture.
• Replace lamp only with correct wattage and type of lamp
marked on fixture label.
• All gaskets, O-rings and sealing surfaces must be kept clean
during installation and service; failure to do this may cause an
unsafe condition and void product warranty.
INSTRUCTIONS PERTAINING TO
A RISK OF FIRE, OR INJURY TO
PERSONS IMPORTANT SAFETY
INSTRUCTIONS
Lighted lamp is HOT!
WARNING - To reduce the risk of FIRE OR INJURY TO PERSONS:
Turn off/unplug and allow to cool before replacing lamp.
Lamp gets HOT quickly! Contact only switch/plug when
turning on.
Do not touch hot lens, guard, or enclosure (see diagram/
picture).
Keep lamp away from materials that may burn.
Do no touch the lamp at any time. Use a soft cloth. Oil
from skin may damage lamp.
Do not operate the luminaire fitting with a missing or
damaged shield.
SAVE THESE INSTRUCTIONS
· Suitable for wet locations · Suitable for recessed in ground locations
IMPORTANT LISTINGS AND CERTIFICATIONS
& Low Voltage
IMPORTANT SAFETY INFORMATION - READ, FOLLOW, AND SAVE THESE INSTALLATION INSTRUCTIONS
A. Determine Soil Type by referencing
DIG-IT Guide. Prep soil according to
DIG-IT Guide.
Soil Prep
B. Excavate a hole to the necessary
dimensions for fixture placement
according to lighting plan.
Conduit
trench
Proper soil preparation is recommended before installation. See the DIG-IT guide at www.bklighting.com/dig-it for more information.

RELEASE DATE
9-8-15
REFERENCE NUMBER
INS000967
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
5. Make watertight connections from remote
transformer to fixture leads using waterproof
wire connectors (By Others).
Finished grade
Finished grade
12”
2 window
faceplate
shown
Finished grade
LINE 12V
FIXTURE
COM
Remote
Transformer
COM
2 window
faceplate
shown
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Pea gravel or sand
Finished grade
Dirt or soil
Stability flange
Rebar or stake (by others)
Pea gravel or sand
Finished grade
Concrete
Finished grade
Finished grade
Pea gravel or sand
Finished grade
Dirt or soil
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Finished grade
8 3/4”
2 window
faceplate
shown
Finished grade
8 3/4”
LINE 12V
FIXTURE
COM
Remote
Transformer
COM
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Stability flange
Rebar or stake (by others)
Pea gravel or sand
Finished grade
Concrete
Stability flange
Rebar or stake (by others)
Pea gravel or sand
Finished grade
Concrete
Finished grade Concrete
Wire nuts must
clear opening
6”
min.
ADJUSTABLE WELL STAR™
Installation Instructions
6. Loosen stainless steel Phillips head cap screw
on adjustable bracket, aim to desired location.
Tighten to maintain aiming position.
TECHNOLOGY
with
TECHNOLOGY
8. Once faceplate is in final position, secure
faceplate to housing by tightening three (3) #10-
24 set screws using a 1/8” Allen wrench.
7. Faceplate allows full rotational positioning.
Loosen three (3) #10-24 set screws in faceplate.
Align faceplate opening to object to be
illuminated.
4. Back fill with pea gravel or sand to allow sufficient
drainage. Install housing flush at finished grade.
See wiring diagram.
& Low Voltage
2. Supply low voltage wiring necessary for
installation (By Others)
NOTE: Leave sufficient wire length in the
fixture housing for future service.
Finished grade
Finished grade
12”
2 window
faceplate
shown
Finished grade
LINE 12V
FIXTURE
COM
Remote
Transformer
COM
2 window
faceplate
shown
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Pea gravel or sand
Finished grade
Dirt or soil
Stability flange
Rebar or stake (by others)
Pea gravel or sand
Finished grade
Concrete
Finished grade
Finished grade
Pea gravel or sand
Finished grade
Dirt or soil
1. Excavate trench according to designed lighting
plan 20” deep and 10” wide suitable for the
fixture housing.
3. Remove faceplate from housing using 1/8”
Allen wrench on three (3) #10-24 set screws.
Set screws are located inside faceplate
openings as illustrated. Place housing in
excavated trench and pull wire through
housing.
Finished grade
Finished grade
12”
2 window
faceplate
shown
Finished grade
LINE 12V
FIXTURE
COM
Remote
Transformer
COM
2 window
faceplate
shown
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Optical opening on
faceplate will align with
alignment arrows on
temporary cover
Pea gravel or sand
Finished grade
Dirt or soil
Stability flange
Rebar or stake (by others)
Pea gravel or sand
Finished grade
Concrete
Finished grade
Finished grade
Pea gravel or sand
Finished grade
Dirt or soil
WIRING DIAGRAM
LED - For use with 12VAC
remote transformer or magnetic
transformers only. B-K Lighting cannot
guarantee performance with third party
manufacturers’ transformers.
Low Voltage - For use with 12VAC remote
transformer.
Failure to use waterproof wire connectors
will cause fixture to fail and VOID PRODUCT
WARRANTY.

RELEASE DATE
9-8-15
REFERENCE NUMBER
INS000967
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
ADJUSTABLE WELL STAR™
Installation Instructions
TECHNOLOGY
with
TECHNOLOGY
& Low Voltage
2. Slide fixture body out of aiming bracket. 3. Use 9/64” Allen wrench to loosen #8-32 stainless
set screws and remove cap.
Replacing LED & Optics
1. Remove faceplate from housing by loosening
three (3) #10-24 set screws using a 1/8” Allen
wrench.
4. Space three fingers evenly around the optic
and gently rock optic to remove.
5. Use 5/64” Allen wrench to remove two (2)
#2-56 socket head cap screws on LED board,
grasp LED board and gently pull up to expose
quick disconnect.
6. Disengage LED board and driver assembly.
Replace with new board and driver assembly.
7. Reverse install LED board and driver by
carefully engaging quick disconnects and
inserting into fixture body. Secure LED board
in place with stainless steel screws. Snap optics
in place.
8. With flat head screw driver rotate dial to
desired lumen output. Replace cap.
9. Use 9/64” Allen wrench with #8-32 stainless set
screws to secure cap.
11. Slide fixture body into aiming bracket.
10. Adjust aiming bracket by loosening two (2)
Phillips screws at sides of bracket. Adjust angle
as per lighting plan, then secure position by
tightening two (2) Phillips screws.
12. Faceplate allows full rotational positioning.
Loosen three (3) #10-24 set screws in faceplate.
Align faceplate opening to object to be
illuminated. secure faceplate to housing by
tightening three (3) #10-24 set screws using a
1/8” Allen wrench.

ADJUSTABLE WELL STAR™
Installation Instructions
TECHNOLOGY
with
TECHNOLOGY
& Low Voltage
RELEASE DATE
9-8-15
REFERENCE NUMBER
INS000967
40429 Brickyard Drive • Madera, CA 93636 • USA
559.438.5800 • FAX [phone]
www.bklighting.com • [email protected]
B-K LIGHTING
IMPORTANT SAFETY INFORMATION LISTED ON REVERSE
READ, FOLLOW, AND SAVE ALL SAFETY AND INSTALLATION INSTRUCTIONS
Replamping for Low Voltage Halogen
2. Slide fixture body out of aiming bracket. 3. Use 9/64” Allen wrench to loosen #8-32 stainless
set screws and remove cap.
1. Remove faceplate from housing by loosening
three (3) #10-24 set screws in faceplate using a
1/8” Allen wrench.
6. Slide fixture body into aiming bracket.
7. Adjust aiming bracket by loosening two (2)
Phillips screws at sides of bracket. Adjust angle
as per lighting plan, then secure position by
tightening two (2) Phillips screws.
8. Faceplate allows full rotational positioning.
Loosen three (3) #10-24 set screws in faceplate.
Align faceplate opening to object to be
illuminated. Secure faceplate to housing by
tightening three (3) #10-24 set screws using a
1/8” Allen wrench.
4. Firmly insert lamp pins into socket to make
connection. Rocking motion may be required.
Do not exceed the maximum wattage listed on
the fixture label before installing.
5. Use 9/64” Allen wrench to tighten #8-32
stainless set screws and secure cap.
Warning: Do not over tighten set screw.
Doing so will compromise O Ring seal and
will void warranty.