B-Link SemaConnect DDWx362 Series Manual

DC 360kW
Power Dispenser
User Manual & Installation Instructions
Copyright © 2021, reserves the right to update the manual without any notice.
The customized appearance is subject to the customer's description.
A Blink Charging Company

CONTENT
Introduction ................................................................................ 1
Features ..................................................................................... 1
Applications................................................................................ 1
1. Basic User Interface................................................................ 2
........................................................................... 3
....................................................... 3
2.2 DDWx362 Series Version Description ................................ 6
2.3 LED Indication and Operation Status ................................. 6
2.4 Dynamic Power Sharing info: ............................................ 7
2.5 Dimensions ..................................................................... 9
2.6 Direction ofCooling Airflow ............................................. 9
3. Installation Instruction ......................................................... 11
3.1 Before Installation .......................................................... 11
3.2 Grounding and Safety Requirements ............................... 11
3.3 Unpack the charger ........................................................ 13
3.4 Recommended Tools for Installation and Inspection........ 16
3.5 Installation Procedure .................................................... 18
3.6 Installation Inspection & Commissioning ........................ 24
Screw torque requirement table............................................ 26
4. Operation Process................................................................. 27
4.1 Operating Sequence ....................................................... 27
4.2 Operating Procedure....................................................... 27
4.3 Troubleshooting ............................................................ 33
4.4 StatusCodes.................................................................. 33
5. Maintenance ........................................................................ 54
5.1 General Maintenance...................................................... 54
5.2 Replacement Kitsand Accessories ................................. 58
6. Limited Product Warranty...................................................... 59
Appendix- Packagelist............................................................. 60
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Revision Date Description Author
DDWx362
SeriesPH-RW_V0.1 2021/07/12 UL First Issue Monique
DDWx362
SeriesPH-RW_V0.2 2021/10/13 concrete base modified Monique
Revision History ：
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Introduction
The Power Dispenser Fast Charger is the top choice to power battery electric
vehicle (BEV) and plug-in hybrid electric vehicle (PHEV). It is designed for quick
charging in both public and private locations, such as retail and commercial park -
ing spaces, fleet charging station, highway service area, workplace, residence, etc.
The Power Dispenser Fast Charger has the advantage of easy installation. The
pluggable power modules realize flexible and cost-effective installation for differ -
ent types of locations. The Power Dispenser charger also has network communi -
cation capability. It is able to connect with remote network systems and provide
drivers of electric cars real-time information, such as the location of charging sta -
tions, charging progress and billing information. The Power Dispenser Fast Char -
ger has a clear user interface with function buttons, safety certifications and an
excellent waterproof and dust proof design to provide the best choice for outdoor
environments.
Features
• Pluggable power modules make installation easy and flexible.
• Offers customers the convenience of start/stop charging control from an autho -
rized RFID smart card or mobile APP.
• Built according the latest industry standards.
• Carries an outdoor rating capable of withstanding solid and liquid intrusions in
outdoor settings making the unit more stable and highly reliable.
• Provides a high-contrast, screen interface with multi-function buttons.
• Upgradeable to simultaneously 4 DC charging, up to 360KW per output with liq -
uid-cooled connector up to 500A
Applications
• Public and Private Parking Area
• Community Parking Area
• Parking Area of Hotel, Supermarkets and Shopping Malls
• Workplace Parking Area
• Charging Station
• Highway Rest Area
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1. Basic User Interface
Right LED Indicator
7" Information Screen
Left Button (home)
Right Button (select)
RFID Card Reader
• Charging Process
• Charging Status
• Alarm
Emergency Stop
Left Charging Connector
Right Charging Connector
Left LED Indicator
*The charging connectors installed
on the EVSE may vary depending
on the designated application.
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Model Name DDWx362 Series
AC
Input
Input Voltage
1Φ, 277 Vac (+10%, -15%)
(From Cabinet
480 VAC, 3 Phase, (+10%, -15%)
(408 ~ 528 VAC))
InputCurrentRating 1Φ, 7.9 A
Electrical Distribution 1P+N+PE
Power Grid System TN/TT
Frequency50/60Hz
DC Input
Maximum Input
Voltage 950VDC
Simultaneously Input
Mode
0%, 25%, 50%, 75%, 100% of
360kW
Voltage Accuracy ±2%
CurrentAccuracy ±2%
DC Input Power Cable Please refer to the P.13~14 of power cabinetuser manual
DC
Output
Output Voltage Range CCS1/CCS2:150Vdc ~ 950Vdc
CHAdeMO 150Vdc ~ 500Vdc
Maximum Output
Current
** Liquid Cooling CCS1/CCS2
500A@150Vdc ~ 720Vdc when
output voltage up to 950Vdc
the outputcurrent is 380A
**Natural Cooling CCS1/CCS2
Combo,
** Single output mode
200A@150Vdc-950Vdc
Option: 300A@150Vdc-950Vdc
**CHAdeMO
200A@150Vdc ~ 500Vdc
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Maximum Output
Power 360kW
Simultaneously Output
Mode
0%, 25%, 50%, 75%, 100% of
360kW
Voltage Accuracy ±2%
CurrentAccuracy ±2%
Maximum distance
between power
cabinet and dispenser
30M
Standby Power < 100W
Communication External Ethernet
Internal CAN Bus/ RS485
Output Protection SCP, OCP, OVP, LVP, OTP, IMD
Internal Protection OTP, DC contactor detection
User Interface &
Control
Display 7-inch LCD
User Authentication
RFID:Support ISO 14443A/B, ISO
15693, FeliCa Lite-S (RCS966),
OCPP, APP, Mobile Payment
Backend Support Please refer to the user manual
of cabinet
Environmental
Conditions
Operation Temperature -30°C to 50°C
Storage Temperature -40°C to 70°C
Relative Humidity 5%~95% RH, non-condensing
Altitude≤2000m(6561')
Regulations
Safety UL2202, UL2231
EMI/EMC
FCC CFR Title 47 Part 15
Subpart B: 2020
ANSIC63.4:2014
ICES-003:2020 Issue 7
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Mechanical
Dimensions
(WxDxH)
700 x 550 x 1800 mm
(27.56"x21.65"x70.87")
Weight (typ.) < 300 kg(661.39lb)
DC output interface
(The interface may be
different depend on the
connector.)
CCS1/CCS2, CHAdeMO
Cooling Liquid: Liquid cooling
Natural: Forced air
Ingression Protection NEMA3R
Anti-vandalismIK10 (Excluding screen and
RFID module)
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2.3 LED Indication and Operation Status
Status LED Left Indicator (DC1) Right Indicator (DC2)
Standby Green Green
Charging Blue Blue
Abnormal Red Red
2.2 DDWx362 Series Version Description
The DDWx362 Series are available in different versions depending on the charging
connectors, below table shows the available combinations, the coresponding posi -
tion of charging connectors are indicated from left to right when face to charger.
Version CHAdeMO CCS2
Liquid
CCS2
Natural
CCS1
Liquid
CCS1 Natural
200A
CCS1 Natural
300A
DDWx362 V0U X X
DDWx362 V0T X X
U : Natural cooling CCS1 combo
V : Liquid cooling CCS1 combo
E : Natural cooling CCS2 combo
F : Liquid cooling CCS2 combo
For example,
G : GB/T DC
T : Rema CCS1 300A
D : Rema CCS2 300A
K : CHAdeMO 200A
Standby Charging Abnormal
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2.4 Dynamic Power Sharing info:
Dynamic Power Sharing (Four-Connector Model Only):
1. The connector will get fully 360KW (100%) output power when other three
connectors finishthe charging session or only this connector is plugged in.
2. Each connector will get 180KW (50%) output power when only two
connectors are plugged in simultaneously in separate dispenser or the rest
two connectors finish the charging session.
3. The connectors will get 90KW (25%) and 270KW (75%) output power when
only two connectors are plugged in simultaneously in same dispenser or
the rest two connectors finish the charging session.
4. The connectors will get 90KW (25%), 90KW (25%) and 180KW (50%) output
power when three connectors are plugged in simultaneously or the fourth
connector finishes the charging session.
7
1360kW X X X
2 90kW 270kW X X
3180kW X 180kW X
4 90kW 90kW 180kW X
5 90kW 90kW 90kW 90kW
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Cable connection (TN system):
Power
Distrbution Box
Power Distrbution Box
Gun2 DC power cable (1000V)
Gun1 DC power cable (1000V)
output-Ethernet cable(Shielding)
PE
input-Ethernet
cable(Shielding)
NOTE:
• The maximum DC voltage would be 950Vdc, the DC power cable be used should
be able to withstand at least 1000V and required safe ampere capacity.
• -
tional safety standard and codes.
• The max. allowable distance between the power cabinet and the dispenser is
30m.
• The power cabinet and the distribution box are recommended to keep distance
from the end users to have better operation experience.
• The similardesign concept in appearance is recommendedto the powercabinet
and the distribution box.
• Must use the CAT6 SFTP cable 24AWG or 26AWG with CAT6A FTP RJ45 Plug or
higher level cable/Plug increased shielding for ethernetcontact.
*Adapted for two cabinets version
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2.5 Dimensions
Unit: mm(inch)
2.6 Direction of Cooling Airflow
Air In Air Out
700(27.56") 550(21.65")
1800(70.87")
1860(73.23")
900(35.43")
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The following signs are used on the equipment and in this manual:
DANGER
Hazardous voltage
Identifies a hazard that could result in severe injury or death
through electrocution.
WARNING
Various
Identifies a hazard that could result in severe injury or
death.
WARNING
Rotating parts
Identifies a hazard that could result in injury due to the
presence of rotating or moving parts.
WARNING
Pinch Hazard
Identifies a hazard that could result in injuries in which
some body parts are pinched or crushed.
CAUTION
Various
Identifies a hazard that could result in damage to the
machine, other equipment, and/or environmental pollution.
NOTICE
Contains remarks, suggestions or advice.
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• Read all the instructions before using and installing this product.
• Do not use this product if power cable or charging cable has any damage.
• Do not use this product if the enclosure is broken, open or has other damage.
• Do not put tools, materials, fingers or other body parts into the charger or EV
connector.
3. Installation Instruction
3.1 Before Installation
WARNING: The product should be installed only by licensed contractor,
and/or licensed technician in accordance with all building code, elec -
trical codes and safety standards.
WARNING:The product should be inspected by a qualified installer
prior to initial use. Under no circumstances will compliance with the
information in this manual relieve user of his /her responsibilities to
comply with all applicable code and safety standard.
• The product must be connected to a grounded, metal, permanent wiring sys -
tem. Connections shall comply with all applicable electrical codes. Recommend
ground resistance is less than 4 ohm.
3.2 Grounding and Safety Requirements
• The dispenser aux power can be connected to 1 phase among L1, L2 or L3 to
Neutral.
• The capacity of power supply should be higher than 2.5kVA in order to have
function correctly.
• The product should be installed in well ventilated area and need sufficient space
for product installation and maintenance keep at least 100cm(39.37 ”) clearance
distance to the product.
• Do not twist, swing, bend, drop or crush the charging cable. Never drive over it
with a vehicle.
• Make sure that minimum bending radius of charging cable is not exceed.
• With coolant inside; make sure the product not be over-tilt or turn back.
NOTICE
It is recommended to conduct Wi-Fi and 4G signal strength while
charger installation. The RSSI (Received Signal Strength Indication)
value is considered as good as higher than -65dBm. Poor connec -
tion quality might interrupt charging process or data transaction.
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3.2.1 Service Wiring
• Ground Connection
Always connect the Neutral at the service to Earth Ground. If ground is not
provided by the electrical service then a grounding stake must be installed
nearby. The grounding stake must be connected to the ground bar in the main
breaker panel and Neutral connected to Ground at that point.
• 277 Vac Single Phase ( L-N-PE)
CAUTION!
This is feed from Wye-connection power grid, the Power Dispenser Fast
Charger can connect to one of L1, L2 or L3, and Neutral. Earth ground
must be connected to neutral at only one point, usually at the breaker
panel.
480V Three-Phase Wiring Connection
WARNING!
Earth Connection is Essential!
PE
277 Vac
277 Vac
277 Vac
480V
Neutral
L3
L1
L2
DANGERS
Be Aware of High Voltage!
CAUTION: The disconnect switch for each ungrounded conductor of
AC input shall be provided by installation contractor or technician.
CAUTION: A cord extension set or second cable assembly shall not be
used in addition to the provided cable assembly for connection of the
EV to the EVSE.
• Ensure no power is connected at all time when installing and maintaining.
• Use appropriate protection when connecting to main power distribution network.
• Use appropriate tools for each task.
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3.3 Unpack the charger
• The product is Direct current (DC) charger, the packing design passed the pack -
aging simulation test, if the packaging is damaged cause by overturning, falling
or external impact during transportation, it may cause the productdamage or de -
fects. if there is any serious damage to the packaging when receiving the goods,
please notify manufacturer about your findings.
• Receiving the DC 360kW Power cabinet. The product is delivered by a trans -
port company to a warehouse or specified location where it will be handed over.
Transporting the DC 360kW Power cabinet to its final location (last mile service)
is not standard included in the order.
NOTICE: The delivery truck unloads the pallet carrying the DC 360KW Power
Cabinet. The movement of the DC 360kW Power cabinet to its final location is the
responsibility of the customer / contractor.
• Checking the TiltWatch PLUS sensors: If the TiltWatch
PLUS indicator is tilted over 30 °
1. Do not refuse the delivery / receipt.
2. Make a notation on the delivery receipt and inspect
cabinet for damage.
3. If damage is discovered, leave cabinet in original
package and request immediate inspection from
carrier within 3 days of delivery.
4. Contact manufacturer by mail or phone to notify us
about your findings
WARNING!
Charger weight with packing may > 300 kg(661.39lb)!
Be careful during unpack process.
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Please disassemble the shipping crate as follows:
STEP 1.
STEP 2.
Please remove the cardboard box and the protective internal packaging as
follows:
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Remove the 4 fixing screws.
STEP 3.
To use lifting eye bolts to move the EVSE, please apply 6mm (1/4 inches) di -
ameter steel wire rope to the four eye bolts as following picture.
(Make sure to tighten the eye bolts before lifting.)
STEP 4.
> 600mm (24”)
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3.4 Recommended Tools for Installation and
Inspection
3.4.1 Recommended Toolsand assemblies for Installation
Type Description
Philips Screwdriver No. 2
Hexagon Screwdriver M12,M16
Shifting Wrench 8”(24mm)
Electrical tape Black/15mm (0.6”) Width
AC Input Cable
2.5mm² or AWG12, Cable x 3 (L, N, PE)
With Ring terminal for M5 screw (Inner diameter > 5mm
(0.2”), Outer diameter < 12mm (0.47”))
Recommend to use 600V, XLPE power cable
DC Input Cable
DC Output x2 (Gun1,Liquid cooling ; Gun2, Natural cooling )(The
charging connectors installed on the EVSE may vary
depending on the designated application.)
Each connector is recommended to use below cable:
Liquid 500A CCS1/CCS2-Conductor cross section:
Option 1: Conductor cross section: 400 mm² (800MCM) at least,
Cable x 2 (DC+ x1, DC- x1 )
Option 2: Conductor cross section: 125 mm² (250MCM) at least,
Cable x 4 (DC+ x2, DC- x2 )
Natural Cooling 300A CCS1/CCS2- Conductor cross section:
150 mm² (300MCM) at least, Cable x 2 (DC+ x1, DC- x1 )
Natural Cooling 200A CCS1/CCS2, CHAdeMO 200A
Conductor cross section: 125mm² (250MCM) at least, Cable x 2
(DC+x1 , DC- x1)
With ring terminal for M16 screw (Inner diameter > 16mm (0.63 ”
), Outer diameter < 40mm (1.57”) ; Thick type)
Recommend to use 1000V, 90°C (194 °F), XLPE, Pho-
to-Voltaic or Hypalon power cable
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Protective Earth conductor:
Conductor cross section: 200mm² (400MCM)
cable for TN system
With ring terminal for M16 screw (Inner diameter >
16mm (0.63”), Outer diameter < 40mm (1.57”) ; Thick
type)
(Conductor cross section: 200mm² (400MCM)
round rod for TT system )
* Suggest to use concrete culverts for underground
cable layout due to 1000V application .
Ethernet cable CAT6 SFTP cable 24AWG or 26 AWG x 2 for dispenser cabinet
Slotted Screwdriver
Socket driver
Forklift
Wire Stripper
Wire cutters
Residual Current
Device 30mA type A , 2pole
No Fuse Breaker Curve B(for capacitive load )
Please follow all local safety standards and electrical codes at all times, even if the
actual installation process and procedures are varied to accommodate the existing
site condition.
3.4.2 Recommended Tools for Inspection & Commissioning
Type Description
EV or EV Simulator Meet CCS1, CCS2 & CHAdeMO standard
Multiple Meter 1000V
Current Probe 500A at least
RFID Authorized Card
Door Key
Needle-Nose Plier
Torque Meter screwdriver
Laptop & CAT 6 cable
Wi-Fi, 3G/4G signal quality checker Recommended
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