4
3. Table of contents
1. Introduction .................................................................................................................................... 3
2. General points of attention ........................................................................................................... 3
3. Table of contents............................................................................................................................ 4
4. Part List............................................................................................................................................. 7
5. Overview....................................................................................................................................... 32
6. Disassembly.................................................................................................................................. 34
6.1. Disassembly of the interior ...................................................................................................... 34
6.2. Disassembly of the exterior ..................................................................................................... 35
6.3. Disassembly of the fuel tank –Diesel..................................................................................... 36
6.4. Disassembly of the fuel tank –Petrol ..................................................................................... 37
6.5. Disconnecting the ‘under body’ wiring loom ....................................................................... 38
7. Preparing OEM body ................................................................................................................... 40
7.1. Cutting the floor without template set ................................................................................... 40
7.2. Cutting the floor with template set ......................................................................................... 41
7.3. Drilling holes for wheelchair seatbelt..................................................................................... 42
7.4. Preparing body for 3rd seatrow consoles............................................................................... 43
7.5. Cutting OEM steel bumper ...................................................................................................... 44
7.6. Cutting OEM bumper without template................................................................................. 45
7.7. Cutting OEM bumper with template set ................................................................................ 46
7.8. Cleaning underside of body ................................................................................................... 47
8. Installing the rear beam (43.40.T.301) ....................................................................................... 49
9. Installing middle frame brackets (43.40.T.201)......................................................................... 54
10. Installing the shock absorber brackets (43.40.T.202) .............................................................. 58
11. Installing the rear low floor (43.41.T.300) ................................................................................... 63
11.1. Test fitting the rear low floor .................................................................................................... 64
11.2. Seal and protection instructions ............................................................................................. 67
11.3. Installing the rear low floor ...................................................................................................... 69
12. Installing the wheelchair seatbelt. ............................................................................................. 76
12.1. Installing retractor assembly (43.82.T.103) ............................................................................ 76
12.2. Safety belt mounting point (43.81.T.102) ............................................................................... 78
12.3. Wheelchair retractor assembly (43.82.T.200)........................................................................ 80
13. Installing the WTORS set (00.82.2.104) optional ........................................................................ 83
13.1. Installing the wiring loom......................................................................................................... 83
13.2. Wiring diagram WTORS set including interior LED light......................................................... 88
13.3. Wiring diagram WTORS set without interior LED light ............................................................ 89
14. Assemble rear bumper covers (43.54.T.301) ............................................................................ 91
15. Park distance control sensors (PDC).......................................................................................... 96
16. Installing the Diesel fuel tank (43.23.T.302) ............................................................................. 100
16.1. Preparing components .......................................................................................................... 102
16.1. Installing components ........................................................................................................... 105
