B-TEK Scales T405S User manual

AWT35-501638
Issue AA
T405S
Weight Indicator
Service Manual

BTEK_T405S_s_en_501638.book

T405S Indicator Service Manual 3
Table of Contents
page
Manual revision history .............................................................................................................................7
Chapter 1 General information and warnings .........................................................................................9
About this manual ..............................................................................................................9
Text conventions .........................................................................................................9
Special messages .......................................................................................................9
Installation ........................................................................................................................10
Torque specifications ................................................................................................10
Proper grounding of cables .......................................................................................10
Safe handling of equipment with batteries ................................................................11
Wet conditions ...........................................................................................................11
Routine maintenance .......................................................................................................11
Cleaning the machine ......................................................................................................11
Training ............................................................................................................................11
Sharp objects ...................................................................................................................12
FCC and EMC declarations of compliance ......................................................................12
Chapter 2 Introduction ............................................................................................................................13
Front panel .......................................................................................................................14
Front Display .............................................................................................................15
Powering up the T405S ...................................................................................................16
Using the alphanumeric keypad .......................................................................................16
Entering negative numbers or decimal point ....................................................................16
String index/character data entry .....................................................................................16
Chapter 3 Introduction to the menus .....................................................................................................18
Accessing the menus .......................................................................................................19
Exiting the menus ............................................................................................................19
Menu annunciators ..........................................................................................................20
Quick Code parameter entry ............................................................................................21
Chapter 4 User level menus ....................................................................................................................22
User menu .......................................................................................................................22
Time ..........................................................................................................................23
Date ...........................................................................................................................23
Site ID ........................................................................................................................24
Seal ...........................................................................................................................24
Archive ......................................................................................................................24
About menu ......................................................................................................................25
Boot (Bootloader) ......................................................................................................26
Firmware ...................................................................................................................26
App ............................................................................................................................26
Serial .........................................................................................................................26
Option ........................................................................................................................27
Enet ...........................................................................................................................27
Download ..................................................................................................................28
BSQ ...........................................................................................................................28
Audit menu .......................................................................................................................29
Counter ......................................................................................................................29
Print ...........................................................................................................................30
Chapter 5 Diagnostics level menus .......................................................................................................31

4 T405S Indicator Service Manual
Diag menu ....................................................................................................................... 31
Scale ......................................................................................................................... 32
Current Zero ............................................................................................................. 32
Display ...................................................................................................................... 33
Buttons ...................................................................................................................... 33
Ports ..........................................................................................................................33
Inputs ........................................................................................................................ 34
Outputs ...................................................................................................................... 34
Options ...................................................................................................................... 35
Logs .......................................................................................................................... 35
BSQ ...........................................................................................................................36
Chapter 6 ADMIN level menus ................................................................................................................ 37
Setup menu .....................................................................................................................37
Calibration Procedure ...................................................................................................... 38
Scale 1-2 ................................................................................................................... 38
Zero Procedure ......................................................................................................... 39
Span Procedure ........................................................................................................ 40
Linearity Procedure ................................................................................................... 40
Input procedure ......................................................................................................... 41
Gravity Factor Procedure .......................................................................................... 42
Display ...................................................................................................................... 43
Calibration Unit .......................................................................................................... 43
Print calibration report ............................................................................................... 43
Scale ................................................................................................................................ 44
Scale 1-2 ................................................................................................................... 45
Capacity .................................................................................................................... 45
Division ...................................................................................................................... 45
Units ..........................................................................................................................46
Stable ........................................................................................................................ 47
AZT ...........................................................................................................................47
Filter .......................................................................................................................... 48
Ranges ...................................................................................................................... 49
2,3,Range .................................................................................................................. 50
Type .......................................................................................................................... 51
ROC .......................................................................................................................... 52
System ............................................................................................................................. 53
Default Values ........................................................................................................... 54
Site ............................................................................................................................ 55
Display ...................................................................................................................... 55
Buttons ...................................................................................................................... 56
Display values ........................................................................................................... 56
Tare ...........................................................................................................................59
Config ........................................................................................................................ 60
Archive ...................................................................................................................... 60
Serial .........................................................................................................................61
Update ....................................................................................................................... 61
Password .................................................................................................................. 62
Z-Lock ....................................................................................................................... 62
Beeper ....................................................................................................................... 63
Number of Scales ...................................................................................................... 63
Ports ................................................................................................................................ 64
Serial .........................................................................................................................65
Ethernet ..................................................................................................................... 66
Protocol ..................................................................................................................... 69
P.F.Edit ..................................................................................................................... 72
PLC ...........................................................................................................................72

T405S Indicator Service Manual 5
Printer ........................................................................................................................74
File .............................................................................................................................75
Options ......................................................................................................................77
Chapter 7 Communication port protocols .............................................................................................80
SMA Protocol ...................................................................................................................80
Level 1 and 2 Commands ........................................................................................80
Standard Scale Response Message .........................................................................81
Unrecognized Command Response .........................................................................81
About Command Response ......................................................................................81
Scale Information Command Response ....................................................................82
B-TEK Extended SMA Commands ...........................................................................83
ENQ & B-Cast commands ...............................................................................................85
NCI commands ................................................................................................................85
R-Disp commands ...........................................................................................................86
PLC Configuration information .........................................................................................87
ModBus/TCP .............................................................................................................87
Ethernet/IP Implicit Messaging: .................................................................................89
Ethernet/IP Explicit Messaging: .................................................................................89
Chapter 8 Option cards ...........................................................................................................................90
Analog output card ...........................................................................................................92
Current Loop/RS485/RS422 card ....................................................................................93
USB Device option card ...................................................................................................94
Device NetTM option card ...............................................................................................95
Software controlled baud rate ...................................................................................96
Profibus© .........................................................................................................................97
S2 switch settings: .....................................................................................................98
Wireless Ethernet communication (802.11g) card ...........................................................99
Internal 120 VAC relay card (for IP69K only) .................................................................100
Specifications ..........................................................................................................100
Installing the option card .........................................................................................101
2nd Scale Input 5VDC Excitation card ...........................................................................102
2nd Scale Input 10 VDC Excitation w/STVS card ..........................................................103
External I/O Interface card .............................................................................................104
AC input, 4 Inputs (120-240VAC) card ..........................................................................105
DC input, 4 inputs(4-30VDC) card .................................................................................106
AC output, 4 relays (20-240VAC) card ..........................................................................107
DC output, 4 relays (3-60VDC) card ..............................................................................108
Chapter 9 Printed reports .....................................................................................................................109
Configuration report .......................................................................................................109
Calibration report ...........................................................................................................109
Audit report ....................................................................................................................110
Chapter 10 Print formatting ..................................................................................................................111
Print Format Editor .........................................................................................................111
Editing an existing print string ........................................................................................112
Inserting characters .................................................................................................113
Deleting characters .................................................................................................114
Inserting tokens, etc. ......................................................................................................116
Other scale tokens .........................................................................................................118
Transmitting leading zeroes ...........................................................................................119
Print format errors ..........................................................................................................120
Chapter 11 Print tokens, parameters and default print formats ........................................................121
Notes on width syntax ....................................................................................................121
Explanation of width syntax for WEIGHT (integers) ................................................121

6 T405S Indicator Service Manual
Explanation of width syntax for WEIGHT (strings) .................................................. 121
Explanation of width syntax for UNITS OF MEASURE (strings) ............................. 121
Firmware tokens ............................................................................................................ 122
Additional token tables ............................................................................................ 128
Network tokens .............................................................................................................. 129
ASCII characters ........................................................................................................... 131
Control codes ................................................................................................................ 132
Default print formats ...................................................................................................... 133
Chapter 12 Complete menu structures ............................................................................................... 135
Chapter 13 Technical illustrations ....................................................................................................... 141
T405S assembly ............................................................................................................ 141
T405S parts kits ............................................................................................................. 142
System block diagram ................................................................................................... 143
T405S jumper and switch settings ................................................................................. 144
T405S remote inputs and outputs, Opto-22 module ...................................................... 145
STVS (Severe Transient Voltage Suppressor) installation ............................................ 146
Outline dimensions ........................................................................................................ 147
External battery circuitry ................................................................................................ 148
Keypad overlay replacement procedure ........................................................................ 149
To change the keypad you will need these tools: ................................................... 149
Process to remove and replace the keypad overlay ............................................... 149
Index ....................................................................................................................................................... 151

T405S Indicator Service Manual 7
Manual revision history
Current
Issue Date Created Details of Changes
AA Jan. 2017 New manual

8 T405S Indicator Service Manual

T405S Indicator Service Manual 9
1.1 About this manual
1 General information and warnings
1.1 About this manual
This manual is dividedinto chapters by the chapter number and the large text at the top
of a page. Subsections are labeled using the 1.1 and 1.1.1 convention. The names of
the chapter and the next subsection level appear at the top of alternating pages of the
manual to remind you of where you are in the manual. The manual name and page
numbers appear at the bottom of the pages.
1.1.1 Text conventions
Key names are shown in bold and reflect the case of the key being described. If a key
has dual functions,the function is shown first followed by the key name inparentheses
and in bold, such as in these examples: F1, SELECT, PRINT, etc.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
1.1.2 Special messages
Examples of special messages you will see in this manual are defined below. The
heading words have specific meanings to alert you to additional information or the
relative level of hazard.
ELECTRICAL WARNING!
THIS IS AN ELECTRICAL WARNING SYMBOL.
ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW
SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN
ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS
THAT MAY CAUSE INJURY OR DEATH.
WARNING!
This is a Warning symbol.
Warnings mean that failure to follow specific practices and procedures may
have major consequences such as injury or death.
CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.
NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.

10 T405S Indicator Service Manual
1 General information and warnings
1.2 Installation
1.2.1 Torque specifications
There are four sizes of strain reliefs exiting the indicator: PG11, PG7, PG13.5 and NPT
3/4”. The torque specifications for the locknuts which hold the strain reliefs to the
indicator housing and the specs for the dome nuts which seal the cable that passes
through the strain relief are shown in the table below.
1.2.2 Proper grounding of cables
On the stainless steel desktop models, cable shield wires should be grounded directly
tothestuds providedatthe bottomof the enclosure,closeto thestrainreliefentry point,
with wire lengths at a minimum. On the aluminum and panel mount models the shield
wires should be connected to the SHLD connection on the corresponding terminal
block connectors.
NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE
PERSONNEL FOR SERVICE.
CAUTION: The acorn nuts holding the back plate of the indicator in place must
each be tightened, in multiple passes, in the following pattern to a final torque
of 0.68 N-m (approximately 6 in-lbs) to ensure proper gasket sealing.
1
2
3
4
5
6
7
89
10
11
12
13
14
Indicator back
plate
3/4” NPT
Strain Relief
PG13.5 Strain
Relief
PG11 Strain
Relief
PG7 Strain
Relief
Dome Nut 66.4 lb-in
7.5 N-m 33.2 lb-in 3.75 N-m 33.2 lb-in 3.75 N-m 22.1 lb-in 2.5 N-m
Lock Nut 44.2 lb-in
5 N-m 22.1 lb-in 2.5 N-m 22.1 lb-in 2.5 N-m 14.4 lb-in 1.62 N-m