Bad Boy 4035CH 2021 User manual

This operator’s manual contains handling tips and precautions for safe operation of your BAD BOY 4035CH
tractor. Read it carefully before you operate your tractor and make sure that you have a full understanding of
this manual. This will ensure correct operation and to keep the tractor optimum condition.
After reading the manual, keep it close to the tractor for immediate reference. When you loan your tractor to
someone else, loan the manual as well.
In case the manual is lost or damaged, please contact your local authorized dealer for a copy. Some parts of
this product may have been changed for the improvement of quality or for safety reasons, in which case the
photographs or drawings of the parts in this booklet may not be the same as the actual parts installed on this
product. If you  nd anything in this manual unclear or need further explanation, please contact your autho-
rized dealer.
PREFACE
※Regarding the purpose of this machine
Do not modify the machine or try to do the job which is beyond purpose of this machine. Otherwise it may cause the
warranty cancellation. (Refer to warranty statement for detail)
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SECTION
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FOR SAFE OPERATION........................................................
REGARDING WARRANTY SUPPORT..................................
SPECIFICATION ....................................................................
DESCRIPTION OF OPERATING SYSTEM ...........................
CONTROLS AND COMPONENTS ........................................
PERIODIC CHECKS AND MAINTENANCE ..........................
DIAGNOSIS AND TROUBLE SHOOTINGS ..........................
STORAGE AND DISPOSAL ..................................................
SECTION
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
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SAFETY AND VEHICLE DAMAGE WARNING
This symbol indicates that a condition may result in harm, fatal injury or death to you or
other persons if this instruction is ignored.
DANGER
This symbol indicates that a condition may result in harm, serious injury or death to you or
other persons if this instruction is ignored.
This symbol indicates that a condition may result in damage to your vehicle or its equipment
if this instruction is ignored. Also this symbol alerts the operator’s unstable operation.
This symbol indicates emphasis on notable characteristics of working procedures, and infor-
mation about technology for easier operation.
NOTE This instruction is to give additional description to operator so that he/she can operate the
machine more e󰀨ectively.
WARNING
CAUTION
IMPORTANT
This manual includes information titled as DANGER, WARNING, CAUTION, IMPORTANT. These safety
marks stand for the safety precaution so follow the instruction with special attention:
This manual includes "Very important safety tips for safe operation" as a chapter. Be sure to read this chapter before
initial operation.
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This manual includes symbol marks of the controller to simplify operations for maneuverability and mainte-
nance. These meanings are as below, so carefully read it for a proper function.
SYMBOL MARKS OF CONTROLLER
PTO
Preheat
Parking Brake (Brake)
DPF
Left side indicator
Engine oil pressure
High beam
Right side indicator
Battery
Low beam
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"USE AND DISPOSAL" POLICY CONCERNED WITH ENVIRONMENT PRESERVATION
We try our best to preserve the environment, and are always concerned about our environmental impact at
each step of planning, development, production, distribution, use and disposal of products, and for our over-
all operations through an “environmentally friendly” management system. We comply with international en-
vironmental regulations, environmental regulations designated by country and local authorities and other re-
quirements with which we are in agreement, and we work towards the prevention of environmental pollution
and the conservation of resources. We provide environmental education and have an awareness campaign
to raise environmental awareness among all our employees and members of the supporting companies.
We introduce the “Use and Disposal” policy concerned with environment preservation as follows.
1. Please read the operator’s manual though for global environment protection. Overload on the machine shortens the
product life and increases the harmful exhaust gas which cause air pollution due to the incomplete combustion.
2. When replacing various uids (for engine, transmission, hydraulics, etc.) by yourself, don’t dispose the used oil to
anywhere not recommended. It can pollute the ground and water. Please contact your local dealer to dispose it legal-
ly.
3. Observe the operator’s manual and store or dispose the waste product properly. Rust, oil, etc leaked from waste
product improperly stored can pollute the ground and water. Accordingly for a waste product disposal, contact the
necessarily “approved waste collection and recycling facility” to discard the used materials legally.
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1
1. FOR SAFE OPERATION
SAFETY PRECAUTIONS .......................................................................1-2
BEFORE USING THE MACHINE ...............................................................................1-2
BEFORE WORKING..................................................................................................1-11
WHILE WORKING .....................................................................................................1-16
AFTER USING THE MACHINE ................................................................................1-17
PRECAUTION FOR PROLONGED STORAGE ......................................................1-21
OTHER........................................................................................................................1-23
DECAL MOUNTING LOCATION .........................................................1-34
CAUTIONS FOR DECAL MAINTENANCE ..............................................................1-39
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1-2BAD BOY TRACTOR
SAFETY PRECAUTIONS
If the instructions in this chapter are
ignored, it may cause a machine fail-
ure, a fatal accident with injury or
death.
For further detailed information, refer
to each chapter.
BEFORE USING THE MACHINE
환기를충분히
Ventilating
Wide and at enough area;
• Inspect or repair the tractor on
a wide and at area.
If this instruction is ignored, an
unexpected accident may occur,
such as overturning of the trac-
tor.
WARNING
• Please understand that some
of the figures or contents in
this manual may not match
with your own machine due to
the product variation.
• This tractor is not designed
for road driving. Please use a
truck to move this machine on
the public roads.
NOTE
Beware of exhaust gas;
• Running the engine, repairing
(tightening) any painted part
or grinding any painted area
should be performed only in a
well-ventilated area.
If this instruction is ignored, the
exhaust gas or dust can cause
intoxication and lead to fatal
consequences.
WARNING
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1-3
FOR SAFE OPRERATION
1
Carry out maintenance in a well-
lit place;
• Make sure work area is prop-
erly lighted.
Use safety work lights with
protective covering when
working inside or under the
machine.
If this instruction is ignored, an
unexpected accident may occur,
possibly re or explosion.
WARNING
Clean and arranged place;
• Do not mess the place by
dust, mud, oil, or parts
If this instruction is ignored, an
unexpected accident may occur.
WARNING
Prepare for emergencies;
• Keep a rst aid kit and re ex-
tinguisher handy at all times
while operating machine.
WARNING
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1-4BAD BOY TRACTOR
Do not drive if you are;
• Unable to concentrate be-
cause of fatigue, under treat-
ment of medicine.
• Under the inuence of alcohol
• Pregnant
• Under the age of 18
WARNING
Use only recommended imple-
ments;
• Be sure to use only imple-
ments which are recommend-
ed by manufacturer.
If this instruction is ignored, an
unexpected accident may occur
or tractor may not perform prop-
erly.
WARNING
Wear properly for the job;
• Hair band, loose clothing
is not allowed. Wear tight
clothes, work hat, and work
shoes which have rough bot-
toms against slippery surface.
If this instruction is ignored, you
will be exposed to a risk of be-
ing entangled, slipping, or fall-
ing.
WARNING
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1-5
FOR SAFE OPRERATION
1
Pay attention to the shoulder of
the road;
• When moving along the un-
paved road with ditches or
slanted sides, pay attention to
the shoulders.
If this instruction is ignored,
there is a risk of falling over.
Interlock the brake pedals (left
and right) when driving on a
road;
• Make sure to interlock the
brake pedals (left and right)
when driving on a road
If this instruction is ignored,
there is a risk of abrupt turning
or overturning due to one-sided
braking.
Start the machine slowly after
reminding bystander;
• Start the engine after remind-
ing bystanders of your inten-
sion. Do not start the machine
abruptly.
If this instruction is ignored, un-
expected accident or injury can
happen.
WARNING WARNINGWARNING
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1-6BAD BOY TRACTOR
Observe traffic regulations
when driving on a road safely;
• If the machine is broke down
and stopped on the road,
move the machine to a safe
place out of the road.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
Avoid rapid starting, braking,
turning, and excessive speed;
• Start and stop the tractor
slowly. Reduce engine speed
when making a turn and driv-
ing on hilly or curved roads.
If this instruction is ignored,
there is a risk of overturning or
damage to the machine.
WARNING
Observe traffic regulations and
drive safely;
• When driving on the road, ob-
serve the traffic regulations
and wear a hard hat and seat
belt.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
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1-7
FOR SAFE OPRERATION
1
Put machine shut down sign if the
machine is stopped on the road;
• If the tractor is stopped on
the road due to the machine
failure, put the machine shut
down sign (Emergency trian-
gle reflex reflector) at least
100~200 yards before failed
machine in accordance with
local tra󰀩c laws.
If this instruction is ignored, the
machine can be hit by a car and
cause a tra󰀩c accident with in-
jury or death.
WARNING
Only driver should be aboard
the tractor while in operation;
• This tractor is designed to al-
low only one operator. The
driver must not allow anyone
else to get on the tractor.
• Especially never allow chil-
dren on the machine while in
use.
If this instruction is ignored, an
unexpected accident may occur.
WARNING
Do not allow anyone near while
operating the tractor or imple-
ment;
• When engaging or disengag-
ing the implement by moving
the tractor, make sure that no
one is around the tractor or
between the implement and
the tractor.
[If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
100m이상
100m or more
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1-8BAD BOY TRACTOR
사용전에
잘읽는다.
설명서
Read manual
before drive
Operator
manual
Use Pesticides safely;
• Careless use of agricultur-
al chemicals such as disinfec-
tants, herbicide, pesticides,
rat poison, and fertilizer can
be harmful to environment
and human body. Be sure to
observe all relevant regulation
and instructions to use the ag-
ricultural chemicals efficient-
ly and safely. Then it may pre-
vent injury or accident.
WARNING
Properly train anyone operating;
• Explain the handling tips in
detail and make sure the driv-
er reads the Manual before
driving.
If this instruction is ignored,
there is a risk of death, serious
injury, or damage to tractor.
WARNING
Precautions for children;
• Fully warn the children and
keep them away from the trac-
tor at all times.
If this instruction is ignored, un-
expected accident of injury can
happen.
WARNING
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1-9
FOR SAFE OPRERATION
1
Observe all relevant regulations
for disposal;
• Be sure to observe all relevant
regulations when you dispose
of the engine oil, transmission
oil, fuel, coolant, filters and
battery.
• Never dispose the used oil di-
rectly to the river or drainage,
follow legal procedures.
WARNING
No smoking or open ame when
fueling;
• Do not smoke or use match or
lighter while refueling.
If this instruction is ignored, fuel
can catch re and lead to explo-
sion or fatal injury with burn.
WARNING
Observe all relevant regulations
for disposal;
• Careless disposal of waste
product can be harmful to en-
vironment and ecosystem.
• When draining the fuel and oil,
use a proper container that is
not leaking, not food or bev-
erage containers to prevent
from drinking. Do not bury the
waste product in the ground
or dispose to drainage.
WARNING
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1-10 BAD BOY TRACTOR
연료가
새고있어요
Fuel is
leaking!
31
:
폭,길이
강도는
여유를...
Su󰀩cient
Strength,
length and
width...!
실을때(후진)
내릴때(전진)
Loading
(backward)
Loading
(forward)
Inspect for fuel leaking;
• Check the fuel lines and hos-
es for damage or leakage
If this instruction is ignored,
there is a risk of re.
WARNING
Consider the strength, length
and width of loading ramps be-
fore using;
• Loading or unloading must be
done on a at and safe place,
the tractor engine switched
o󰀨, and the parking brake en-
gaged. The loading ramps
must be non-slip and have
su󰀩cient strength, length, and
width for the tractor.
If this instruction is ignored, the
tractor may roll backwards or fall
o󰀨 causing accident or injury.
WARNING
Move the tractor backward when
loading, and forward when un-
loading;
• Move the tractor backward
when loading it on the truck,
and forward when unloading
from the truck.
If this instruction is ignored, the
tractor may roll or fall o󰀨 caus-
ing accident or Injury.
WARNING
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1-11
FOR SAFE OPRERATION
1
BEFORE WORKING
Stop the engine before mainte-
nance;
• Stop the engine before mainte-
nance when checking, repair-
ing or cleaning the machine.
If this instruction is ignored,
there is a risk of injury.
CAUTION
Do not shift gears on slopes or
on the loading ramps;
• When driving on slopes or
on loading ramps, select the
proper shift gear before ap-
proaching the loading ramps
and then do not shift the gear
on the loading ramps.
If this instruction is ignored,
there is a risk of slipping, roll-
ing, or overturning.
WARNING
Be careful when driving on the
loading ramps;
• Be careful when driving on the
loading ramps. Do not disen-
gage the clutch, shift the main
shift, range shift, or forward/
reverse lever.
If this instruction is ignored, the
tractor may roll backwards or
fall causing accident or injury.
WARNING
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1-12 BAD BOY TRACTOR
Stop and cool down the engine
before fueling or lubricating;
• Do not fill the fuel while the
engine is running or machine
is hot.
If this instruction is ignored, fuel
can catch re or lead to fatal in-
jury with burn.
DANGER
No re or spark near to the bat-
tery;
• No fire or spark near to the
battery while checking and
charging the battery.
If this instruction is ignored, the
battery can cause a blaze or ex-
plosion and lead to a fatal injury
or death.
DANGER
Remove dirt and debris from
mu󰀪er and engine before oper-
ating;
• Clean if there is dust, debris
or fuel on the engine or muf-
fler before operating the ma-
chine every day.
If this instruction is ignored,
there is a risk of re.
DANGER
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1-13
FOR SAFE OPRERATION
1
공구는
올바르게!
Use a cor-
rect tool
최대공기압이상
으로공기를넣지
마십시오.
Do not inate the
tire bead max air
pressure
Use correct tools;
• Use proper tools to carry out
all maintenance procedure.
Also have available the re-
quired tools in the tractor at
all times.
If this instruction is ignored,
there is a risk of accident due to
poor maintenance.
CAUTION
Check electrical component and
wire harness;
• Check before work if the wire
harnesses are burned or stuck
on any other component, if the
cord cover is peeled off or if
the wire connectors are loose.
If this instruction is ignored, the
electrical short can cause fire
and injury.
WARNING
Do not over inate tires;
• When filling tires with air, do
not inate it beyond the max-
imum pressure stated in this
manual. (Refer to P5-22 of
Proper ination pressure)
If this instruction is ignored, the
tire may blow out, causing an
injury.
CAUTION
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