New Holland T4.80V User manual

OPERATOR’S MANUAL
Part number 47847433
1st edition English
November 2015
T4.80V
T4.90V
T4.100V
T4.110V
Tractor
ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

Contents
1GENERALINFORMATION
NotetotheOwner..........................................................................1-1
Intendeduse................................................................................1-3
Electro-MagneticCompatibility(EMC).....................................................1-5
Manualscopeandrequiredtraininglevel..................................................1-5
Metricandimperialunitsabbreviations.....................................................1-7
Identicationplates.........................................................................1-8
Approvaldataplate........................................................................1-10
Machineorientation........................................................................1-11
Operator'smanualstorage................................................................1-11
CEDeclarationofconformity..............................................................1-12
ExhaustGasRecirculation(EGR)system................................................1-13
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules-Generalinformation.........................................................2-1
Safetyrules–Maintenance................................................................2-2
Safetyrules-Wheelsandtires............................................................2-4
Safetyrules–Explosionsandres........................................................2-5
Safetyrules-Fireextinguisher............................................................2-6
Safetyrules–Battery......................................................................2-7
Safetyrules-PowerTake-Off(PTO)......................................................2-7
Safetyrules–Operatorpresencesystem.................................................2-7
Safetyrules-Operatorprotectivestructure...............................................2-7
Safetyrules-HVACsystem..............................................................2-10
Safetyrules-PersonalProtectiveEquipment(PPE).....................................2-10
Safetyrules-"Donotuse"sign...........................................................2-10
Safetyrules-Hazardouschemicals......................................................2-10
SafetyrulesApplicationofplantprotectionproducts.....................................2-11
Safetyrules-Nearutilities................................................................2-12
Safetyrules-Intheeventofelectricalstorms............................................2-12
Safetyrules–Mountinganddismountingthemachine...................................2-12
Safetyrules-Liftingandoverheadloads.................................................2-13
Ecologyandtheenvironment.............................................................2-13
Commissiondirective2010/52/EU........................................................2-14
Noiselevel.................................................................................2-22
Vibrationlevels............................................................................2-23
Machinestability...........................................................................2-23
Towingthetractorforrecovery............................................................2-25
Tractorjackingpoints......................................................................2-26
Burnprevention............................................................................2-26
Emergencyexit............................................................................2-27
Safetysigns...............................................................................2-28

3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Mountinganddismounting.............................................................3-1
Gettingtoknowtheinternalpartsofthecab...........................................3-2
Operator'sseat
Mechanicalsuspensionseat...........................................................3-5
Airseat.................................................................................3-5
Safetybelt..............................................................................3-6
Forwardcontrols
Instrumentpanel........................................................................3-7
Frontcontrols..........................................................................3-12
Left-handsidecontrols
Left-handsidecontrols................................................................3-16
Right-handsidecontrols
Right-handsidecontrols...............................................................3-17
Overheadcontrols
Overheadcontrols.....................................................................3-19
Heating,ventilationorair-conditioningcontrol........................................3-21
Airlter-Operating....................................................................3-23
Exteriorcontrols
Exteriorcontrols.......................................................................3-25
Display
InstrumentclusterAnalog-DigitalInstrumentCluster(ADIC)-Program..............3-26
Groundspeedcalibration..............................................................3-26
Groundspeedcalibration..............................................................3-27
Calibratingtoolwidth..................................................................3-29
Programmingmaintenancework......................................................3-30
Activating/deactivatingbuzzer.........................................................3-32
Settingunitsofmeasurement.........................................................3-33
Regeneratingthedieselparticulatelter(DPF)automatically/manually..............3-33
Resettingtheoilchangecounter......................................................3-39
Viewingerrorcodes...................................................................3-40
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Basicoperatingsafetyrules............................................................4-1

Refueling...............................................................................4-2
Startingtheunit
Startingtheengine.....................................................................4-3
Stoppingtheunit
Stoppingtheengine....................................................................4-4
Batteryisolatorcontrolswitch..........................................................4-5
Movingtheunit
Machinemovementstart-up............................................................4-5
Lowidlespeedmanagement...........................................................4-6
Transmissionwithgearreducerandmechanicalreversingmechanism...............4-7
Transmissionwithgearreducerandmechanicalreversingmechanism...............4-8
Transmissionwithgearreducerandelectrohydraulicreversingmechanism..........4-9
Transmissionwithadditionalgearreducerandmechanicalreversingmechanism...4-10
Transmissionwithgearreducer,mechanicalreversingmechanismandsplitter......4-11
Transmissionwithgearreducer,electrohydraulicreversingmechanism,HI-LOcontroland
additionalreducer.....................................................................4-12
Transmissionwithgearreducer,electrohydraulicreversingmechanism,HI-LOcontroland
electrohydraulicclutch.................................................................4-13
Transmissionwithgearreducer,electrohydraulicreversingmechanism,HI-LOcontroland
electrohydraulicclutch.................................................................4-16
5TRANSPORTOPERATIONS
Roadtransport
Transportingthemachine..............................................................5-1
Recoverytransport
Towingthetractor.......................................................................5-1
6WORKINGOPERATIONS
Engineacceleratorcontrols
Handthrottle........................................................................6-1
Footthrottlepedal..................................................................6-1
ConstantengineRPM
ConstantengineRPM..............................................................6-2
Clutchpedal
Clutchpedal........................................................................6-3

Brakes
Groupedsafetymessages.........................................................6-4
Servicebrakes......................................................................6-5
Handbrake..........................................................................6-5
Parklock............................................................................6-6
Trailerbrakingsystems
Hydraulictrailerbrakes(universalversion)........................................6-7
Hydraulictrailerbrakes(Italiantype)Notavailableonallmarkets................6-8
Four-WheelDrive(4WD)
Four-wheeldrivewithelectro-hydrauliccontrol....................................6-10
Differentiallocksystem
Differentiallock....................................................................6-10
Cabpressurizingsystem
AirltrationsystemofCategory4cab-Operating................................6-12
Remotecontrolvalves
Remotecontrolvalves-Safetyrules..............................................6-19
Remotecontrolvalves-OperatingFormechanicalcontrol......................6-20
Electrohydraulicallycontrolledrearremotecontrolvalves........................6-23
Mid-mountremotecontrolvalve-Operating......................................6-27
Mid-mountremotecontrolvalve-Operating......................................6-29
RearPowerTake-Off(PTO)
Two-speedrearPowerTake-Off(PTO)-GroupedSafetyMessage..............6-31
Powertake-offspeeds.............................................................6-32
Non-synchronisedpowertake-off.................................................6-34
GroundspeedPowerT ake-Off....................................................6-35
FrontPowerTake-Off(PTO)
FrontPowerT ake-Off(PTO)-Safetyrules........................................6-36
FrontPowerT ake-Off(PTO)-Operating..........................................6-36
Rearhydrauliclift
Remotecontrolvalves-Safetyrules..............................................6-38
Hydraulicliftwithmechanicalcontrol..............................................6-38
Proportionalcontrollever..........................................................6-41
Rearhydraulicliftwithmechanicalcontrol........................................6-43

Hydraulicliftwithelectroniccontrol
Hydraulicliftwithelectroniccontrol................................................6-47
Rearthree-pointhitch
Rearthree-pointhitch-Operating.................................................6-52
Rearthree-pointhitch-OperatingHydraulicadjustmentthree-pointhitch.......6-55
Quickhitch-Operating............................................................6-56
Three-pointhitchfront
Fronthitch-Operating............................................................6-58
Towbar
Rearthree-pointhitch-Personalsafety...........................................6-60
Towbar.............................................................................6-61
Reartowhook
Safetyrules........................................................................6-62
Reartowhook.....................................................................6-63
Wheelsandtires
Wheels-Generalspecication....................................................6-65
Tiredimensions....................................................................6-68
Wheeltrackadjustment
Adjustmentofthefronttracks.....................................................6-70
Fronttracksdiagram..............................................................6-74
Metalballast
Ballast.............................................................................6-77
Powersockets
Powersockets.....................................................................6-79
7MAINTENANCE
Generalinformation
Generalsafetybeforeyouservice......................................................7-1
Introduction.............................................................................7-2
Bodymaintenance......................................................................7-3
Fuelstorage............................................................................7-4
ExhaustGasRecirculation(EGR)exhausttreatment-Basicinstructions-Resettingthe
oillifemonitoringsystem...............................................................7-5
Biodieselfuel-Biodieselfuels.........................................................7-5
Generalspecication-Dieselfuel.....................................................7-7
OrganicAcidT echnology(OAT)coolant................................................7-8

Capacities.............................................................................7-10
Consumables..........................................................................7-11
Openingtheenginebonnet............................................................7-13
Removingtheenginesideshields.....................................................7-14
Maintenanceplanning
Maintenancechart.....................................................................7-15
Asrequired
Expansiontank-Levelmakeup......................................................7-18
Windshieldwasheruidreservoir-Levelmakeup....................................7-19
Roadlamps–Adjust..................................................................7-19
Clutchpedal-Adjust..................................................................7-19
Parkingbrake-Adjust.................................................................7-20
OilcoolerDriveline-Cleaning.......................................................7-21
Radiatorandintercooler-Cleaning...................................................7-23
Tires—Pressurecheckandgeneralconditions.....................................7-24
Aircleaner-Cleaning.................................................................7-24
Fuellters-Cleaningglassrststagefuellter......................................7-25
Cabclimatecontrol-Check...........................................................7-27
Enginelubricationsystem-Replaceoil..............................................7-28
Cabairltercategory2-Check......................................................7-30
Cabairltercategory4-Check......................................................7-31
ATWARNINGMESSAGEDISPLAY
Engineairlter-Cleaning.............................................................7-32
Fuellters-Drainuid................................................................7-33
Brakeuid-Levelmakeup...........................................................7-35
Expansiontank-CheckCoolantLevel...............................................7-35
Enginelubricationsystem-Check....................................................7-35
Every10hoursordaily
Enginelubricationsystem-Check....................................................7-37
Enginecoolingsystem-Checkexpansiontankuidlevel...........................7-38
Brakeuidreservoir-Check..........................................................7-39
Engineaircleaner-check............................................................7-39
Windshieldwasheruidreservoir-Check............................................7-39
OilcoolerTransmission-Check......................................................7-40
Radiatorandintercooler-Control....................................................7-41
Fuellters-Checkglasspre-lter...................................................7-42
Brakepedals-Checkcouplingpin...................................................7-43
Initial50hours
Maintenance-Tighten.................................................................7-44
Maintenance-Check..................................................................7-44
Maintenance-Replace................................................................7-45
Maintenance-Cleaning...............................................................7-45
Maintenance-T est....................................................................7-45

Maintenance-Grease.................................................................7-46
Every50hours
2WDsteeringcylinder.................................................................7-47
2WDfrontaxlepivot...................................................................7-47
2WDrightandleft-handstubaxle.....................................................7-48
4WDfrontaxlepivot...................................................................7-49
Hydraulicliftandlinkage-Greasing..................................................7-50
Frontthree-pointhitch-Greasing....................................................7-50
OilcoolerTransmission-Check......................................................7-51
Radiatorandintercooler-Control....................................................7-52
Every100hours
OilcoolerDriveline-Cleaning.......................................................7-53
Oilcoolerandlines-Checkdrives...................................................7-55
Radiatorandintercooler-Cleaning...................................................7-56
Airconditionercondenser-Cleaning.................................................7-57
Cabairltercategory2-Clean.......................................................7-59
Cabairrecirculationlter-Cleaning..................................................7-60
Every150hours
Cabairltercategory4-Replace....................................................7-61
Every300hours
Alternatordrivebelt-Check...........................................................7-62
Airconditioningcompressorbelt-Check.............................................7-62
Hydraulicoillter-Replace...........................................................7-62
Transmissionoillter-Replace.......................................................7-64
Drivelinelubrication-Checktheoillevel.............................................7-64
Engineairlter-Cleaning.............................................................7-65
Brakesystem-Control...............................................................7-66
4WDfrontaxlehousingChecktheoillevel...........................................7-67
4WDfrontaxlenaldrivesChecktheoillevel........................................7-68
4WDfrontaxlesteeringknuckles-Greasing.........................................7-69
Every600hours
Oilingsystem-Changeoilandlter(Modelswithoutacab).........................7-70
Oilingsystem-Changeoilandlter(Modelswithacab)............................7-73
Fuellters-Replace..................................................................7-75
Fuellters-Cleaning..................................................................7-78
Clutchpedal-Control.................................................................7-78
Airintakelines-Check................................................................7-78
FrontPowerT ake-Off(PTO)-Check..................................................7-80
FrontPowerT ake-Off(PTO)-CheckOilbreather....................................7-81
Frontandrearwheelnuts-Checktighteningtorque.................................7-81

Every1200hoursorannually
Cabairltercategory2-Replace....................................................7-82
Cabairrecirculationlter-Replace...................................................7-83
Engineairlters-Replace............................................................7-83
Fuelreservoir-Drain..................................................................7-85
Rearwheelhub-Greasing...........................................................7-86
Every1200hoursortwoyears
4WDfrontaxlehousingWithbrake...................................................7-87
4WDfrontaxlehousingWithoutbrake...............................................7-87
4WDfrontaxlenaldrives-Changeoil..............................................7-88
Hydraulicsystemoilreplacement.....................................................7-89
Alternatordrivebelt-Replace.........................................................7-90
Airconditioningcompressorbelt-Replace...........................................7-90
FrontPowerT ake-Off(PTO)-Changeoil............................................7-90
Enginecoolingsystem-Changeuid(conventionalliquid)..........................7-92
Every3600hours
Enginecoolingsystem-Changeuid(OATuid)....................................7-97
DieselParticulateFilters(DPF)-Replace............................................7-102
Brakeuidreservoir-Changeuid...................................................7-102
Electricalsystem
Batteryaccessandservice...........................................................7-103
Batterycut-offswitch.................................................................7-107
Lightadjustments
Roadlamps–Adjust.................................................................7-108
Roadlampsreplacement............................................................7-109
Fuseandrelaylocations
Fuseandrelaybox-Overview.......................................................7-110
Fuseidentication....................................................................7-111
Cabfusebox.........................................................................7-115
Maxifusebox.........................................................................7-116
Storage
Tractorstorage...................................................................7-117
Calibrations
DualCommand™transmission-Calibrate..........................................7-118
Electronicliftcalibration..............................................................7-122
8TROUBLESHOOTING
Faultcoderesolution
TROUBLESHOOTINGENGINE...................................................8-1

Electricalsystem-TroubleshootingELECTRICALSYSTEM......................8-2
Hydraulicsystems-TroubleshootingHYDRAULICSYSTEM.....................8-3
Couplers-Troubleshooting.........................................................8-3
Rearthree-pointhitch-Troubleshooting...........................................8-4
Hydraulicservicebrakes-Troubleshooting........................................8-4
Cabclimatecontrol-Troubleshooting..............................................8-4
Alarm(s)
Alarms..........................................................................8-5
Displaywarningsoverview.....................................................8-6
Symptom(s)
SYMPTOM(S)......................................................................8-8
9SPECIFICATIONS
Dimensionsandweights...................................................................9-1
Maximumpermittedloadsonfrontandrearaxle...........................................9-4
Maximumpermittedloadsontowinghitch.................................................9-5
Maximumpermittedloadsondrawbar.....................................................9-5
Additionalequipmentattachmentpoints...................................................9-6
Additionalequipmentattachmentpoints...................................................9-7
Speedtablefor16x16gearbox.............................................................9-8
Speedtablefor16x16gearbox............................................................9-10
Speedtablefor28x16gearbox............................................................9-12
Speedtablefor32x16gearbox............................................................9-13
Speedtablefor32x16gearbox............................................................9-15
Speedtablefor32x16gearbox............................................................9-17
Speedtablefor32x16gearbox............................................................9-19
Speedtable44x16gearbox...............................................................9-21
Speedtable44x16gearbox...............................................................9-22
Capacities.................................................................................9-23
Consumables..............................................................................9-24
Technicaldata.............................................................................9-26
10ACCESSORIES
Radio......................................................................................10-1