Badger Meter Oval Gear FMS Compact User manual

FMS Compact
Fluid Management System
LMS_FMS Compact_BA_02_0163 (November 2016)
User manual
Firmware v3.7 until v5.16

FMS Compact
Page II LMS_FMS Compact_BA_02_0163 November 2016
CONTENT
1. Basic safety recommendations ..........................................................................................................................................................................................1
2. General description ................................................................................................................................................................................................................2
2.1 Technical data...............................................................................................................................................................................................................2
2.2 Front plate description..............................................................................................................................................................................................2
2.3 Connections ..................................................................................................................................................................................................................3
3. Standard dispense procedure ............................................................................................................................................................................................4
4. Supervisor menu: PIN 8888 (default) ...............................................................................................................................................................................5
5. Installer menu: PIN 9999 (default).....................................................................................................................................................................................7
6. General system reset........................................................................................................................................................................................................... 11
7. Printer........................................................................................................................................................................................................................................ 12
7.1 Internal ticket printer.............................................................................................................................................................................................. 12
7.2 Internal or external ticket printer....................................................................................................................................................................... 12
7.3 External report printer............................................................................................................................................................................................ 12
7.4 Configuration external printer............................................................................................................................................................................ 12
8. Barcode scanner.................................................................................................................................................................................................................... 13
9. Dispense modes.................................................................................................................................................................................................................... 14
9.1 Flow chart - Dispense Mode 0 and 1 ................................................................................................................................................................ 14
9.2 Flow chart - Dispense Mode 2............................................................................................................................................................................. 15
10. Warning and status messages ...................................................................................................................................................................................... 16
11. Dispense timing.................................................................................................................................................................................................................. 17
12. Manufacturer´s declaration............................................................................................................................................................................................ 17
13. Warranty ................................................................................................................................................................................................................................ 17
14. DIN ISO certificate.............................................................................................................................................................................................................. 17

Basic safety recommendations
November 2016 LMS_FMS Compact_BA_02_0163 Page 1
1. BASIC SAFETY RECOMMENDATIONS
Before installing or using this product, please read this instruction manual thoroughly.
Only qualified personnel should install and/or repair this product. If a fault appears, contact your distributor.
Installation
Do not place any unit on an unstable surface that may allow it to fall.
Never place the units above a radiator or heating unit.
Route all cabling away from potential hazards.
Isolate from the mains before removing any covers.
Power connection
Use only the type of power source suitable for electronic equipment. If in doubt, contact your distributor. Ensure that any
power cables are of a sufficiently high current rating.
All units must be earthed to eliminate risk of electric shock.
Failure to properly earth a unit may cause damage to that unit or data stored within it.
Protection class
The device has protection class IP 42 and needs to be protected against dripping water, water, oils, etc.
Setup & operation
Adjust only those controls that are covered by the operating instructions. Improper adjustment of other controls may result
in damage, incorrect operation or loss of data.
Cleaning
Switch off all units and isolate from mains before cleaning.
Clean using a damp cloth. Do not use liquid or aerosol cleaners.
Repair of faults
Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs:
•If any power cord or plug is damaged or frayed
•If a unit does not operate normally when operating instructions are followed
•If a unit exposed to rain/water or if any liquid has been spilled into it
•If a unit has been dropped or damaged
•If a unit shows a change in performance, indicating a need for service.
RoHs
Our products are RoHs compliant.
Battery disposal
The batteries contained in our products need to be disposed of as per your local legislation acc. to EU directive
2006/66/EG.
Failure to adhere to these safety instructions may result
in damage to the product or serious bodily injury.
WARNING

General description
Page 2 LMS_FMS Compact_BA_02_0163 November 2016
2. GENERAL DESCRIPTION
2.1 Technical data
Dimensions CPU: 20cm (7.9") x 30cm (11.8") x 13cm (5.1") W x H x D
Atmel, AT103 (AT128), 8-bit, serial flash,
128 K bytes of In–System programmable flash
Memory: Flash, 1Mbit
Interfaces: 9-pole RS232 plug to be use as
External printer, PC software or barcode reader
Baudrate 9600 - Parity none - Databits 8, LF/CR
Firmware update: With special serial adapter
Fuses: F1 = Fuse controller 1.00 AmT/SB 250V
F2 = Fuse 12/24VDC 2.00 AmT/SB 250V
F3 = Fuse int.printer 5.00 AmT/SB 250V
F4= Fuse power supply 2.00 AmT/SB 250V
Pulse Input: 4x NPN opto isolated
Valve Output: 4x 24VDC, max.load 2A
Pump Control: Relais, max. load 2A at 250VAC or 30 VDC (or 115 VAC)
Transactions: 2999 max.
User: 99 max.
Protection class: IP57
2.2 Front plate description
Alphanumeric keypad
Emergency stop
Function keys
Ticket printer
Cable glands

General description
November 2016 LMS_FMS Compact_BA_02_0163 Page 3
2.3 Connections
01
PE
16
Valve 3 - 24VDC/2A
3
RS232 Port for software,
external printer or
Barcode scanner
02
N
17
Valve 3 - GND
03
L1 230VAC/50Hz
18
Pulse Input 3 +
19
Pulse Input 3 GND
04
Valve 2 -24VDC/2A
2
05
Valve 2 - GND
20
GND
06
Pulse Input 2 +
21
+12VDC
07
Pulse Input 2 GND
22
+24VDC
08
Valve 1 - 24VDC/2A
1
23
Emergency Key
09
Valve 1 - GND
24
Emergency Key
10
Pulse Input 1 +
25
Pump Output Relay 5A/30VDC
11
Pulse Input 1 GND
26
Pump Output Relay
12
Valve 4 - 24VDC/2A
4
F1
Fuse 1.0A SB 250V 5VDC
13
Valve 4 - GND
F2
Fuse 2.0A SB 250V 12/24VDC
14
Pulse Input 4 +
F3
Fuse 6.3A SB 250V Int.Printer
15
Pulse Input 4 GND
F4
Fuse 2.0A SB 250V 230VAC
Note: 230 VAC standard, optional 115 VAC
RS232 serial port
Ext. printer / PC software / Barcode reader
RXD = Pin 3
TXT = Pin 2
GND = Pin 7
Flash tool connection
For firmware update only for service
RS232 serial port
Flash tool
connection

Standard dispense procedure
Page 4 LMS_FMS Compact_BA_02_0163 November 2016
3. STANDARD DISPENSE PROCEDURE
Startup screen - displays of firmware version
Enter your 4-digit PIN-No. for the user
1111 (Default user by factory)
Press key "OK"
The user name is briefly displayed; the screen automatically moves to the next menu.
Enter your “order number”
Enter your “Job Number”
Alphanumeric entry, max. 15 digits
Confirm with "OK"
Select fluid type on keypad or with arrow keys.
Confirm with "OK"
Enter the requested quantity in liters.
Confirm with "OK"
The system is now ready to dispense the fluid.
-----------------
-----------------
MINI
FLUID MGR SYSTEM
v5.14UK 18.11.12
Quit <= => OK
E N T E R
PIN:
0000
Quit <= => OK
*** Hello ***
User AAA
Quit <= => OK
*****************
ENTER JOB NO.:
*****************
FE67338
Quit <= => OK
Select Product:
Product 1 1
Product 2 2
Product 3 3
Product 4
Quit <= => OK
ENTER Quantity:
_ L
Quit <= => OK
Prepare for
Dispensing
000001.00 L
02:42
13.02.08
02:42
13.02.08
02:42
13.02.08
02:42
13.02.08
02:42
13.02.08

Supervisor menu: PIN 8888 (default)
November 2016 LMS_FMS Compact_BA_02_0163 Page 5
The display moves on count mode.
Once the fluid has been dispensed, the attached solenoid valve will close and the internal printer will
print a ticket.
4. SUPERVISOR MENU: PIN 8888 (DEFAULT)
Set Date & Time
Defines date and time
Transaction Rep
An older ticket can be printed again.
Scroll with the left and right arrow to the desired transaction and select PRT.
See chapter 7.3
Print Report
Transactions report by date
Choose the desired time frame and confirm with OK.
Note: The external printer must be activated.
Stock Level
Will print the actual stock levels
Choose "PRT" to print or "Quit" to return
Prod. Delivery
Fluid delivery can be added to the current stock (tank).
Select a product and confirm with “OK”
or return with “Quit”.
Enter the delivered quantity and confirm with “OK”
or return with “Quit”.
Quit <= => OK
Date / Time:
27.01.08 11:13
Quit <= => PRT
Ticket #00012
27.01.08 12:37
User Name
Product 1 1
000002.40L
Quit <= => OK
Input begin-
end date:
13.02.08
START-DATE
Quit <= => PRT
Stock Level:
T Level
1: 000841.23L
2: 001211.78L
3: 000500.12L
4: 000467.08L
Quit <= => OK
Stock Level:
Level:
Product 1 1
000841.23L
Delivery:
000000.00L
Quit <= => OK
Select Product:
Product 1 1
Product 2 2
Product 3 3
Product 4
02:42
13.02.08
Quit <= => OK
000.00
000001.00 L

Supervisor menu: PIN 8888 (default)
Page 6 LMS_FMS Compact_BA_02_0163 November 2016
Set Stock Level
Tank level correction
Select a product and confirm with “OK”
or return with “Quit”.
Enter the new stock (tank) level and confirm with “OK” or return with “Quit”.
Supervisor PIN
PIN 8888 can be changed.
Enter the PIN number and confirm with “OK” or return with “Quit”.
“Error” is displayed if the entered PIN number has already been allocated to
another operator.
Add new User
To add a new user:
Enter new user name
Enter PIN number with * key
Enter PIN number on keypad
Confirm with "OK"
Return with "Quit"
Delete User
To delete a user:
Select user with arrow keys
Confirm with "OK"
Return with "Quit"
Quit <= => OK
Add new User:
4
MUELLER
PIN: 4711
Quit <= => OK
Input new PIN:
2
Supervisor
PIN: 8888
Quit <= => OK
Input new
Stock Level:
Product 1 1
000841.23L
Quit <= => OK
Select Product:
Product 1 1
Product 2 2
Product 3 3
Product 4
Quit <= => OK
USER : 4
-----------------
MUELLER
-----------------
!! r e m o v e !!

Installer menu: PIN 9999 (default)
November 2016 LMS_FMS Compact_BA_02_0163 Page 7
5. INSTALLER MENU: PIN 9999 (DEFAULT)
Products
Defines a new product name.
Select a product and confirm with “OK” or return with “Quit”.
Enter the new product name and confirm with “OK” or return with “Quit”.
Set Min Stock
Defines the minimum stock level (tank level), when system should give a
warning message.
Stock Level:
000000.00 L
Select a product and confirm with “OK” or return with “Quit”.
Enter the new minimum stock level and confirm with “OK” or return with “Quit”.
Only firmware v4.0 and later:
If the Set MinStock is set to zero, the warning is deactivated.
Set Mode
Normal preselection mode or free dispense mode.
Preselect 1
Free dispense 2
Select a product and confirm with “OK” or return with “Quit”.
Enter the new operation mode and confirm with “OK” or return with “Quit”.
See also chapter: 9 Dispense modes
Quit <= => OK
Input new
Productname:
Product 1 1
Quit <= => OK
Select Product:
Product 1 1
Product 2 2
Product 3 3
Product 4
Quit <= => OK
Input Minimum
Stock Level:
Product 1 1
000050.00 L
Quit <= => OK
Select Product:
Product 1 1
Product 2 2
Product 3 3
Product 4
Quit <= => OK
1
-----------------
Operation Mode 1
-----------------
Pre-select 1
Free Dispense 2
Quit <= => OK
Dispense to:
Product 1 1
Product 2 2
Product 3 3
Product 4

Installer menu: PIN 9999 (default)
Page 8 LMS_FMS Compact_BA_02_0163 November 2016
Initial Timeout
Defines the delay after the PIN n° entry until the valve opens and the batch
starts.
Select a product and confirm with “OK” or return with “Quit”.
Enter the new timeout and confirm with “OK” or return with “Quit”.
See also chapter: 11 Dispense timing
Inact. Timeout
If the pulse input from the meter stops before the preselected quantity has
been reached, the system will wait for the defined time before the batch stops
and the valve closes
(default 12 sec).
Select a product and confirm with “OK” or return with “Quit”.
Enter the new timeout and confirm with “OK” or return with “Quit”.
See also chapter: 11 Dispense timing
Install-PIN
PIN 9999 can be changed
Enter the PIN number and confirm with “OK”
or return with “Quit”.
“Error” is displayed if the entered PIN number has already
been allocated to another operator.
Hose Calib.
Calibration or scale factor for each hose (meter).
System expects 100 PPL, will be displayed as 1.00 L
Note: Error caused by viscosity or density of the fluid.
Calibration CF: 10000 (can be read as 1,0000)
Select a product and confirm with “OK” or return with “Quit”.
Enter the calibration factor and confirm with “OK” or return with “Quit”.
Quit <= => OK
Dispense to:
Product 1 1
Product 2 2
Product 3 3
Product 4
Quit <= => OK
Hose No.: 1
-----------------
Timeout: 003
-----------------
in Seconds
from 0-255
Quit <= => OK
Hose No.: 1
-----------------
KF: 10000
-----------------
Cal.Constant
0.000001L/Pulse
Quit <= => OK
Dispense to:
Product 1 1
Product 2 2
Product 3 3
Product 4
Quit <= => OK
Input new PIN:
3
Installer
PIN: 9999
Quit <= => OK
Hose No.: 1
-----------------
Timeout: 012
-----------------
in Seconds
from 0-255
Quit <= => OK
Dispense to:
Product 1 1
Product 2 2
Product 3 3
Product 4