Baileigh Industrial WR-23 User manual

WR-23 ROUTER TABLE
HAND HELD CONTROL
© 2013 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 9/2013
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: [phone]
Fax: [phone]
[e-mail]
OPERATOR’S
MANUAL

Table of Contents
1.0 Characteristics..........................................................................................................1
2.0 Cautions....................................................................................................................1
3.0 CONTROLLER APPLICATION.................................................................................2
3.1 Button Functions.................................................................................................... 3
3.2 Compound Buttons................................................................................................4
3.3 Home Operation Modes ........................................................................................4
3.4 Menu Setup...........................................................................................................5
4.0 MACHINE SETUP..................................................................................................... 6
4.1 Machine Setup Parameters...................................................................................7
5.0 AUTO PRO SETUP ................................................................................................ 13
5.1 AutoPro Setup Parameters.................................................................................. 14
6.0 SYSTEM SETUP .................................................................................................... 15
6.1 System Setup Parameters...................................................................................16
7.0 ADVANCED PRO SETUP ...................................................................................... 18
7.1 Advanced Pro System Parameters......................................................................19
8.0 VERSION VIEW...................................................................................................... 21
9.0 PROCESS ..............................................................................................................21
9.1 Manual Process................................................................................................... 21
9.2 Auto Process....................................................................................................... 23
9.3 Advanced Process............................................................................................... 26
10.0 RZNC - 0501 Specifications.................................................................................. 28

1
1
1.0 Characteristics
1. Totally independent from PC platform.
2. Directly read files from U Disk.
3. Easily process G code or PLT file with super-size.
4. Strong system and process file examining function.
5. Easy to update system program.
6. It supports high micro step which makes precise and fast process possible.
7. Support to process part of the file.
8. Reliable data protection and recover function.
9. Friendly operating interface.
2.0 Cautions
1. Do Not use this product in strong magnetic fields or areas of interference.
2. Do Not remove USB Drive while it is running a file.
3. Protect it from water, moisture, dust, and heat.
4. Protect it from metal contaminates getting into the cover.
5. Do Not remove cover. There are no user serviceable components inside.
6. Plug U disk and other cables gently into the device.

2
2
3.0 CONTROLLER APPLICATION
The hand held pendant connects to the 3-axis stepper controller via the supplied cable. With the
pendant you can download G-code programs using the USB port and a memory stick or by
connecting to a computer using the USB type B connector at the bottom of the unit. You also
have the ability to “Home” and position the head as needed. Other functions include changing
parameters such as process speed, acceleration, and C.A.D. material thickness. The menu
button accesses various setup screens for performing self-checks and system updates.
X +
1Y +
2Z +
3XY 0
4
5
XY
6Z7Z 0
8
9
HOME HIGH/LOW
0
ON/OFF MENU
ORIGIN
OK MODE RUN/PAUSE
DELETE
STOP
CANCEL
Goto Home ?

3
3
3.1 Button Functions
Button
Function
X +
1
Positive movement of “X” axis, Menu scroll up, Input for the digit 1
Y +
2
Positive movement of “Y” axis, Increase process speed, Input for the digit 2,
Menu Scrolling
Z +
3
Positive movement of “Z” axis, Input for the digit 3, Raise spindle speed during
process.
XY 0
4
Working origin of “X” axis and “Y” axis setting (zeroing), Input for the digit 4
5
X
Negative movement of “X” axis, Menu scroll down, Input for the digit 5
Y
6
Negative movement of “Y” axis, decrease process speed; Input for the digit 6,
Menu Scrolling
Z7
Negative movement of “Z” axis, Input for the digit 7, Lower spindle speed during
process.
Z 0
8
Working origin of “Z” axis setting (zeroing), Input for the digit 8
9
HOME
Returns the axises to the Home position, Input for the digit 9
HIGH/LOW
0
Manual moving mode, high speed or low speed selection, Input for the digit 0
ON/OFF
Spindle Startup/Stop, Used with the Menu button to control C.A.D. functions,
Input for the decimal point
MENU
Access to setup Menus, Input for the negative symbol, multi process state
checking
ORIGIN
OK
All axes go to working origin, Confirm of motions, or inputting, or operating
MODE
Toggles between the three jogging modes: Continuous, Step or Distance.
RUN/PAUSE
DELETE
Used to load a program from either the USB drive or internal memory. While the
program is running, causes the Operation to “Pause”.
STOP
CANCEL
Stops a running program. Also used to cancel commands.

4
4
3.2 Compound Buttons
There are some compound buttons to be used for special applications. The procedure is to
press the first button and hold, then press the second button. Now release the two buttons at the
same time. The functions of the compound buttons are listed below:
1.
MENU
+ digit button = switch the working coordinate
2.
MENU
+
ON/OFF
= C.A.D. function
3.
RUN/PAUSE
DELETE
+ digit button = stop point process
4.
RUN/PAUSE
DELETE
+
HIGH/LOW
0
= advanced process
5.
ORIGIN
OK
+
STOP
CANCEL
= help information
3.3 Home Operation Modes
When power is turned on to the hand held unit, the “Z” axis goes to it’s home position and the
message “Goto Home?” appears on the screen. If you want the head to go to the “0,0” home
position, determined by the X,Y axis proximity switches, press the
ORIGIN
OK
button. If you do not
want the head to go to the “0,0” home position, press the
RUN/PAUSE
DELETE
button. When the hand held unit
is in Manual state, press
9
HOME
and the head will go to the “0,0” home position. While it is going
home, pressing the
STOP
CANCEL
button will stop the head at it’s current location.
CAUTION: As the head is going home, watch for any potential points of
interference that could damage the spindle head.

5
5
3.4 Menu Setup
Upon reaching home position, the unit will be in Manual state and
appear as shown:
Press the
MENU
button to enter the menu screen. There are five
headings but only four can be viewed at any one time. The fifth
heading is VERSION VIEW.
Press the
X +
1
or
5
X
buttons to scroll through them.
1X 000.000 MANL
1Y 000.000 AOFF
1Z
Continuous
0.000 HIGH
AUTO PRO SETUP
SYSTEM SETUP
ADVANCED PRO S
MACHINE SETUP

6
6
4.0 MACHINE SETUP
The parameters shown in the MACHINE SETUP menu below should only be changed by
an experienced operator. Failure to do so may result in incorrect machine motions and
possible machine damage.
MACHINE SETUP
Pulse Equiv
Table Size
Motor Dir
Home Setup
Voltage Setup
Spindle Delay
Spd Limit
Equival pulse / mm
Y Axis: 320.00
Z Axis: 320.00
X Axis: 320.00
Machine Size, mm
Y Axis: 1000.00
Z Axis: 80.00
X Axis: 800.00
Motor Direction:
Y Axis: Dir
Z Axis Dir
X Axis: Dir
Home Direction
Home Speed
Home Speed mm / min
Y Axis: 3000.00
Z Axis: 1800.00
X Axis: 3000.00
Set Home Direction
Y Axis: Dir
Z Axis: Dir
X Axis: Dir
Output Volt
Input Volt
0 1 2 3 4 5 6 7
89ABCDEF
0 1 2 3 4 5 6 7
89ABCDEF
Spindle Delay
4000
unit ms
Speed Limit
Speed Limit
Y
Z
Speed Limit
X
X axis speed lim
it, unitmm / min
Y axis speed lim
it, unitmm / min
Dir
Dir
Z axis speed lim
it, unitmm / min
Dir
Dir 3000.00
1800.00
Dir
Dir 4000.00
4000.00
4000.00
4000.00
C.A.D. Thickness C.A.D. Thickness
0.000
unit mm
Screw Interspace
Spindle Setup Input Spindle st
8e number Line State when
Spindle is off
0 1 2 3
Screwspace unit mm
Y Axis: 0.000
Z Axis: 0.000
X Axis: 0.000

7
7
4.1 Machine Setup Parameters
4.1.1 Pulse Equivalent:
Pulse equivalent means the pulse number when the axis moves 1mm. It’s unit is pulse / mm.
Pulse equivalent = (360 degrees / step angle). To change the current “X” axis value, input the
new number and press the
ORIGIN
OK
button.to save it. The cursor moves to the next line. If it does
not need to change, press
STOP
CANCEL
to advance to the next line or to the previous menu.
IMPORTANT: If the pulse equivalent in the controller is different from that of the
engraving machine. The processed file size will NOT be to the drawn specification.
4.1.2 Table Size:
Table size refers to the actual motion size of the 3 axes. Because the system applies the table
size as the soft limit, you should set the table size with the number it actually is. Otherwise it will
show as “Over the Limit” or it might run into the side rail. Press the
ORIGIN
OK
button and the cursor
will be on the “X” axis value. If it needs to change, input the value directly and press
ORIGIN
OK
to
save it. The cursor will move to the next line. If no changes are necessary, press
STOP
CANCEL
until you
return to the menu. To move to another line in the menu press either the
X +
1
button to scroll
up or the
5
X
button to scroll down.
4.1.3 Motor Direction:
Motor direction changes the moving direction of the motor. This setting affects all motion
direction of the 3 axes. With the Motor Dir line highlighted, press the
ORIGIN
OK
button to enter the
Motor Direction Axis screen. To change the direction of the “X” axis press
Y +
2
or
Y
6
.
Press the
X +
1
or
5
X
to move the cursor to the next or previous line. If the direction does
not need to change, press
STOP
CANCEL
to exit and return to the previous menu.

8
8
4.1.4 Home Setup:
Two parameters that can be changed are Home Speed and Home Direction. Home speed
refers to how fast the head returns to the home position. Normally the “Z” axis home speed
should be slower than the “X” and “Y” axes. With the Home Setup line highlighted, press the
ORIGIN
OK
button. Home Speed will be highlighted. Press the
ORIGIN
OK
button to enter and set the
speeds of the 3 axes.
Input the new value. If you input a wrong number, press the
RUN/PAUSE
DELETE
button to delete the previous
one, and then enter the correct number. After finishing the input, press the
ORIGIN
OK
button to
confirm and save the new “X” axis speed. The cursor moves to the “Y” axis speed automatically.
If no change is necessary, press
STOP
CANCEL
to move to the “Z” axis speed change. If a change is
necessary, follow the above procedure. When you finish these settings it will return to the
“Home Speed” menu.
Press
5
X
to move the cursor to the “Set Home Direction” line. Press
ORIGIN
OK
to enter the
setting. See the display as shown above.
Press the
Y +
2
or
Y
6
buttons to change the current setting. Press
5
X
to move the cursor
to the next line. Press
ORIGIN
OK
to confirm and save the changes and to go back to the previous
menu.
Home Speedmm/min
X Axis:
Y Axis: 3000.00
Z Axis: 1800.00
3000.0
Set Home Direction
X Axis:
Y Axis: -Dir
Z Axis: +Dir
-Dir

9
9
4.1.5 Spindle Setup
The system offers the spindle control function. If the connection board and the converter have
been connected, the spindle speed can be changed during process.
Move cursor to “Spindle Setup” item then press
ORIGIN
OK
to enter. Then it shows the value of
spindle state, the default value is 8. If it needs to change, input the value directly then press
ORIGIN
OK
to save. It will show the line state. Set the lines state according to the Converter. A down
arrow ↓means Multicast OFF state, an up arrow ↑means ON state, press the
Y +
2
or
Y
6
to change property then press
X +
1
or
5
X
button to move the cursor to next line, press
ORIGIN
OK
to confirm all changes. If it does not need to change, press
STOP
CANCEL
to exit and go back to
the previous menu.
Spindle Setting:
Spindle State: 8 Input Volt: 0 1 2
↑↑↑
0
1
2
3
0
↓
↓
↓
↓
1
↑
↓
↓
↓
2
↓
↑
↓
↓
3 ↑↑↓↓
4
↓
↓
↑
↓
5
↑
↓
↑
↓
6
↓
↑
↑
↓
7
↑
↑
↑
↓

10
10
4.1.6 Spindle Delay
Spindle Delay is the delay time to allow the spindle to come up to full speed. The spindle delay
is set in milliseconds. The default value is 4000 milliseconds.
To change the current value, input the new number and press the
ORIGIN
OK
button.to save it. If it
does not need to change, press
STOP
CANCEL
to advance to the previous menu.
4.1.7 Voltage Setup
The voltage property menu shown in the “Machine Setup” chart has been set at the factory for
both the Input Volt and the Output Volt. No further adjustments are required.
4.1.8 Speed Limit
Speed limit stands for the MAX speed of X, Y, & Z axes. This is a default setting and was set at
the factory. No further adjustments should be required.
The machine will run at the default speed if you set up a processing speed higher than the
default speed.
Speed Limit
Speed Limit
Y
Z
Speed Limit
X
X axis speed lim
it, unitmm / min
Dir 99999.99
Dir 99999.99
Y axis speed lim
it, unitmm / min
Dir
Dir
Z axis speed lim
it, unitmm / min
Dir
Dir 3000.00
1800.00

11
11
4.1.9 C.A.D. (Cutter Adjust Device) Thickness
Cutter Adjust Device (C.A.D) is used to set the Z axis working origin. Users must set its
thickness, otherwise the Z axis working origin will not be correct.
If you have used this function, you need not press
XY 0
4
to clear.
It must have physical connection between the machine and connection board.
The C.A.D function is accessed through the pressing of the compound buttons,
MENU
+
ON/OFF
.
Press
MENU
button and then
ON/OFF
, then release them at the same time. Then Z axis goes
down slowly, when it reaches the Cutter Adjust Disc, it will go up. The Z axis working origin is
now set.
Z
(Zero)
C.A.D. Thickness
JOB
DSP
Board

12
12
4.1.10 Screw Interspace
Screw Interspaces refers to the screw offset. Its value cannot exceed 1mm.
Move cursor to “Screw Interspaces” item, then press
ORIGIN
OK
to enter the item, cursor is on X axis
value automatically. If it needs to change the value, input the value by pressing the numerical
buttons and decimal point to enter the needed value, and then press
ORIGIN
OK
to save the
changes, the cursor moves to the next line. When all three lines have be entered, the screen will
move back to the previous menu level.
If the value does not need to change, press
STOP
CANCEL
until the screen will move back to the
previous menu level.
The
X +
1
and
5
X
buttons are in value state, pressing them will enter that value and will not
move the cursor.

13
13
5.0 AUTO PRO SETUP
The parameters shown in the AUTOPRO SETUP menu below should only be changed by
an experienced operator. Failure to do so may result in incorrect machine motions and
possible machine damage.
AUTOPRO SETUP
Linear Accl
Curve Accl
G Code Read Setup
Process Time
Linear Accel:
unitmm / sec 2
600
Curve accel, mm/
second 2
800
U Disk file list
Inner file list
Hold On Disable
Hold On Disable
Read F Disable
Disp ERR Disable
Keep Zup Disable
Read T Disable

14
14
5.1 AutoPro Setup Parameters
5.1.1 Linear Acceleration
Linear acceleration relates to line motion ability. It’s default is 600mm / sec2. To change, input
the value directly and press
ORIGIN
OK
to save. If the auto process speed is less than 10 meters /
minute, the acceleration is about 300-600mm / sec2. If the speed is is more than 10 meters /
min., you should adjust the acceleration value. To return to the menu screen press
STOP
CANCEL
.
5.1.2 Curve acceleration
Curve acceleration relates to curve motion ability. It’s default value is 800mm / sec2. To change,
input the value directly and press
ORIGIN
OK
to save. If the auto process speed is less than 10
meters / minute, the acceleration is about 300-600mm / sec2. If the speed is is more than 10
meters / minute, you should adjust the acceleration value. To return to the menu screen press
STOP
CANCEL
.
5.1.3 G code Read Setup
G Code Read Setup refers to the rules of reading G code file. Because there are many special
data code.
Press the
X +
1
or
5
X
to move the cursor to next line item.
Entering the settings, the cursor is on “Read F Disable” line item.
If the program needs to execute the F code in the file, then press
Y +
2
or
Y
6
to change its
property. “Disable” will change to “Enable”. “Disable” means to ignore the F code while “Enable”
will execute the code.
Display Error refers to display the wrong G code file, so that user can correct it.
Z height refers to the raising of Z axis when it finishes working. “Enable” means that Z axis
raises to the set height after it finishes all work. “Disable” means that Z axis raises as the file
asks.
Press the
ORIGIN
OK
to confirm the change. The display moves back to the previous menu.
Press the
STOP
CANCEL
to cancel the change and move back to the previous.

15
15
6.0 SYSTEM SETUP
The parameters shown in the SYSTEM SETUP menu below should only be changed by an
experienced operator. Failure to do so may result in incorrect machine motions and
possible machine damage.
SYSTEM SETUP
Languages
Function
Inner Format
Input Self Check
Buttons Check
System Auto
Restore Data
Output Self Check
Backup Data
Configuration
Update
Languages
Formatting......
30%
0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
Button
test
OK+CAN
exits
1 2 3 4
5 6 7 8
9 0 ._
KMDC
Choose file:
Inner File List
U Disk file list
No such function!
No such function!
English

16
16
6.1 System Setup Parameters
6.1.1 Languages
The default language is English. The alternate choice is Chinese.
6.1.2 Function Configuration
The Function Configuration feature is used to set system functions such as file format, I/O
checking, button checking, and system update.
6.1.3 Inner Format
Inner Format refers to formatting the internal flash memory. When you finish the system
update, you must format the inner files. Move the cursor to Inner Format and press
ORIGIN
OK
.
When formatting is complete press the
ORIGIN
OK
button to go back to the previous menu.
6.1.4 Input Self Check
Input Self Check refers to the system checks input terminal properties.
6.1.5 Output Self Check
Output Self Check refers to the system checks output terminal properties.
6.1.6 Buttons Check
Buttons Check refers to checking the buttons on the hand held unit. Move the cursor to the line
labeled Buttons Check and press
ORIGIN
OK
. Press each button on the hand held unit and the
corresponding button should highlight on the screen.
To exit back to the previous screen press compound buttons
ORIGIN
OK
+
STOP
CANCEL
.
6.1.7 System Auto Update
System Auto Update allows the user to update the hand held unit by first downloading the files
from the website www.richnc.com. Copy the files to a USB smartdrive and plug into the hand
held unit. Move the cursor to “System Auto Update” and press
ORIGIN
OK
to display the screen
shown.
Choose file:
Inner File List
U Disk file list

17
17
Choose the U Disk file list, and press
ORIGIN
OK
to display all files on the disk. Move the cursor to
the downloaded update file and press
ORIGIN
OK
to start. The update information apears on the
screen. Move the cursor to read all the information, then press
ORIGIN
OK
to operate next and
display the following:
Then press
ORIGIN
OK
to confirm updating.
program, please wait ..
40% program, please wait ..
40% menu, please wait ......
40%
menu, please wait ......
40% label, please wait .......
40% label, please wait .......
40%
to continue ............