Baileigh TN-400X3 Service manual

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Operating Instructions and Parts Manual
Dual Station Abrasive Notcher
Models: TN-400X3
Baileigh Industrial
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: [phone]
Fax: [phone]
[e-mail]
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS
PROHIBITED. Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss caused
by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
© 2022 Baileigh Industrial
© 2022 Baileigh Industrial
Edition 1 12/2022
Edition 1 04/2022

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1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING – To reduce risk of injury:
1. Read and understand the entire owner's
manual before attempting assembly or
operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all warnings may cause serious
injury.
3. Replace the warning labels if they become
obscured or removed.
4. This Abrasive Notcher is designed and intended
for use by properly trained and experienced
personnel only. The manual is not, nor was it
intended to be, a training manual. If you are not
familiar with the proper and safe operation of an
abrasive notcher do not use until proper training
and knowledge have been obtained.
5. Do not use this machine for other than its
intended use. If used for other purposes,
Baileigh Industrial disclaims any real or implied
warranty and holds itself harmless from any
injury that may result from that use.
6. Always wear protective eye wear when
operating machinery. Eye wear shall be impact
resistant, protective safety glasses with side
shields which comply with ANSI Z87.1
specifications. Use of eye wear which does not
comply with ANSI Z87.1 specifications could
result in severe injury from breakage of eye
protection. (Everyday eyeglasses only have
impact resistant lenses; they are NOT safety
glasses.)
7. Before operating this machine, remove tie,
rings, watches, and other jewelry, and roll
sleeves up past the elbows. Do not wear loose
clothing. Confine long hair. Non-slip footwear or
anti-skid floor strips are recommended.
8. Wear protective footwear, such as steel-toed
shoes, when working with metal materials.
9. Wear ear protectors (plugs or muffs) if sound
exceeds safe levels.
10. Make certain the switch is in the OFF position
before connecting the machine to the power
supply.
11. Make certain the machine is properly grounded.
12. Make all machine adjustments or maintenance
with the machine disconnected from the power
source.
13. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and adjusting
wrenches are removed from the machine
before turning it on.
14. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution,
and replace the guards immediately after
completion of maintenance.
15. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or
replaced.
16. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
17. Keep the floor around the machine clean and
free of scrap material, oil and grease.
18. Keep visitors a safe distance from the work
area. Keep children away.
19. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
20. Give your work undivided attention. Looking
around, carrying on a conversation and “horse-
play” are careless acts that can result in serious
injury.
21. Maintain a balanced stance at all times so that
you do not fall into the abrasive belt or other
moving parts. Do not overreach or use
excessive force to perform any machine
operation.
22. Use the right tool at the correct speed and feed
rate. Do not force a tool or attachment to do a
job for which it was not designed. The right tool
will do the job better and more safely.
23. Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.
24. Use recommended accessories; improper
accessories may be hazardous.
25. Maintain tools with care. Keep abrasive belt
clean for the best and safest performance.
Follow instructions for lubricating and changing
accessories.
26. Turn off the machine before cleaning. Use a
brush, compressed air, or vacuum to remove
chips or debris — do not use bare hands.

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27. Do not stand on the machine. Serious injury
could occur if the machine tips over.
28. Never leave the machine running unattended.
Turn the power off and do not leave the
machine until it comes to a complete stop.
29. Remove loose items and unnecessary work
pieces from the area before starting the
machine.
30. Do not place hands near abrasive belt while
machine is operating.
31. Don’t use in dangerous environment. Don’t use
power tools in damp or wet location or expose
them to rain. Keep work area well lighted.
32. Use proper extension cord. Make sure your
extension cord is in good condition. When using
an extension cord, use one heavy enough to
carry the current your product will draw. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. Sect.
6.3, Table 2 shows correct size to use
depending upon cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the
heavier the cord.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
2.0 About this Manual
This manual is provided by Baileigh Industrial, covering the safe operation and maintenance procedures for the
TN-400X3 Abrasive Notcher. This manual contains instructions on installation, safety precautions, general
operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and
constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in
this document.
If there are any questions or comments, please contact your local supplier. You can also contact one of our
knowledgeable Sales and Service team members at [phone] or e-mail us at
[e-mail].
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online:
https://www.baileigh.com/support-us/product_registration
WARNING: This product can expose you to
chemicals including lead which is known to the
State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to http://www.p65warnings.ca.
gov.
WARNING: Some dust, fumes and gases
created by power sanding, sawing, grinding,
drilling, welding and other construction activities
contain chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Some examples of
these chemicals are:
• lead from lead based paint
• crystalline silica from bricks, cement and other
masonry products
• arsenic and chromium from chemically treated
lumber
Your risk of exposure varies, depending on how
often you do this type of work. To reduce your
exposure to these chemicals, work in a well-
ventilated area and work with approved safety
equipment, such as dust masks that are
specifically designed to filter out microscopic
particles. For more information go to
http://www.p65warnings.ca.gov/ and http://
www.p65warnings.ca.gov/wood.

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3.0 Table of Contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this Manual .......................................................................................................................................... 3
3.0 Table of Contents ........................................................................................................................................... 4
4.0 Specifications ................................................................................................................................................. 5
4.1 Base mounting hole centers ....................................................................................................................... 6
5.0 Setup and Assembly ...................................................................................................................................... 7
5.1 Shipping contents ....................................................................................................................................... 7
5.2 Unpacking and locating .............................................................................................................................. 7
6.0 Electrical Connections ................................................................................................................................... 7
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 7
6.2 Extension cords .......................................................................................................................................... 8
7.0 Adjustments ................................................................................................................................................... 8
7.1 Dust and chip collection ............................................................................................................................. 8
7.2 Jaw adjustments ........................................................................................................................................ 8
7.3 Wheel grinding ........................................................................................................................................... 8
7.4 Changing abrasive belts ............................................................................................................................. 9
7.5 Removing/installing rollers ......................................................................................................................... 9
7.6 Belt tracking ............................................................................................................................................... 9
7.7 Adjustable handles ..................................................................................................................................... 9
8.0 Operation ....................................................................................................................................................... 9
8.1 Operating controls ...................................................................................................................................... 9
9.0 User Maintenance ........................................................................................................................................ 10
9.1 General maintenance ............................................................................................................................... 10
9.2 Lubrication ................................................................................................................................................ 10
9.3 Additional servicing .................................................................................................................................. 10
10.0 Troubleshooting ........................................................................................................................................ 11
11.0 Replacement Parts .................................................................................................................................... 12
11.1.1 TN-400X3 Dual Station Notcher – Exploded View .............................................................................. 12
11.1.2 TN-400X3 Dual Station Abrasive Notcher – Parts List ........................................................................ 13
12.0 Electrical Connections ............................................................................................................................... 16
12.1 Wiring Diagram for TN-400X3 (230V-1PH) ............................................................................................ 16
13.0 Warranty and Service ................................................................................................................................ 17

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4.0 Specifications
Model Number .................................................................................................................................................. TN-400X3
Stock Number ............................................................................................................................................. BA9-1232708
Motor and Electricals:
Motor type .......................................................................................... Non-totally-enclosed, fan-cooled, AC induction
Horsepower............................................................................................................................................ 4 HP (3.0 kW)
Motor Phase .............................................................................................................................................................. 1
Motor Voltage ...................................................................................................................................................... 230V
Cycle ................................................................................................................................................................... 60 Hz
Listed FLA (full load amps) ................................................................................................................................... 16 A
Starting amps ........................................................................................................................................................ 58 A
Running amps (no load) .................................................................................................................................... 6.34 A
Start capacitor ...................................................................................................................................... 300µF 300VAC
Run capacitor ......................................................................................................................................... 60µF 450VAC
Motor speed ................................................................................................................................................ 3400 RPM
Power transfer............................................................................................................................................ Direct drive
Power cord ................................................................................... SJT 3x3.31mm2 12AWG 300V, L: 3000mm (10 ft.)
Power plug ............................................................................................................................................... Not included
Recommended circuit size 1 ................................................................................................................................. 25 A
Sound emission without load 2 ........................................................................................ 85 dB at 1.5m from machine
Capacities:
Belt speed ..................................................................................................................................................... 115.6 fps
Belt direction ........................................................................................................................................... Fwd and Rev
Pipe notching capacity, OD .................................................................................................................. 1/2 to 2-1/2 in.
Notching angle ............................................................................................................................... 30 deg. To 90 deg.
Main Materials:
Belts provided ....................................................................................................... Zirconium, closed coat, 36/60/80G
Main body, column and base .................................................................................................................... Sheet metal
Dimensions:
Belt size ............................................................................................................................ 79 x 4 in. (2000 x 100 mm)
Standard rolls 3 ................................................. NPS Ø: 1/2, 3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2 in.; L=4-3/4 in. (120.7 mm)
Working height ............................................................................................................................ 43-3/8 in. (1100 mm)
Drive wheel diameter .................................................................................................................. 7-11/16 in. (195 mm)
Dust ports (2) .................................................................................................................................................. 3 in. OD
Footprint/Base dimensions LxW ................................................................................. 20 x 27-7/8 in. (508 x 710 mm)
Overall assembled LxWxH........................................................................... 48 x 24 x 47 in. (1200 x 600 x 1180 mm)
Shipping dimensions LxWxH .......................................................... 56 x 33-1/2 x 57-1/2 in. (1420 x 850 x 1460 mm)
Weights:
Shipping ............................................................................................................................................. 510 lbs (230 kg)
Net ..................................................................................................................................................... 344 lbs (155 kg)
1 subject to local and national electrical codes.
2 The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
3 Diameters are nominal pipe size; see parts list for actual physical dimensions.
L = length, W = width, H = height OD = outside diameter fps = feet per second
The specifications in this manual are given as general information and are not binding. Baileigh Industrial
reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and
accessory equipment deemed necessary for any reason whatsoever.

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4.1 Base Mounting Hole Centers
Figure 4-1

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Read and understand all
assembly and setup instructions before
attempting assembly. Failure to comply may
cause serious injury.
5.0 Setup and Assembly
5.1 Shipping contents
See Figure 5-1
1 Abrasive Notcher
1 Abrasive belt (80-grit) preinstalled
1 Set of 3 abrasive belts (36,60,80-grit)*
7 Rollers (one roller is pre-installed)
1 Open end wrench, 22/24mm
3 Hex wrenches, 4,6,8 mm
1 Operating instructions and parts list
1 Product registration card
5.2 Unpacking and locating
1. Inspect contents for shipping damage. Report
damage, if any, to your distributor. Do not
discard shipping materials until Notcher is set
up and running properly.
2. Compare contents of shipping carton with the
contents list above. Report shortages, if any, to
your distributor.
3. The Abrasive Notcher should be located on a
sturdy, level floor in a dry environment, with
good overhead lighting and room enough for
loading and offloading of stock, and general
maintenance.
4. Lift machine using hook or straps through lifting
plate (Figure 5-1). Make sure lifting equipment
capacity exceeds maximum weight of Notcher.
Machine is heavy; use
appropriate lifting device and exercise
caution when moving to final location.
Failure to comply may cause serious injury.
Figure 5-1
5. It is recommended that Notcher be bolted to
floor, using lag screws or similar means. See
mounting pattern, Figure 4.1.
6. Remove rust protectant from exposed surfaces
with a clean rag and cleaner/degreaser or
kerosene. Avoid getting solvents on rubber or
plastic parts.
IMPORTANT: The vise handle (see A, Figure 7-1)
has been tightened for shipping purposes. To allow
proper operation, loosen screw (A1, Figure 7-1)
about two revolutions.
6.0 Electrical Connections
Electrical connections must be
made by a qualified electrician in compliance
with all relevant codes. This machine must be
properly grounded to help prevent electrical
shock and possible fatal injury.
The TN-400X3 is pre-wired for 230 volt, single-
phase operation. It is recommended that it be
connected to a dedicated 25-amp circuit with circuit
breaker or fuse.
NOTE: Local codes take precedence over
recommendations.
This machine is not provided with a power plug; you
may either attach a proper UL/CSA-listed plug, or
“hardwire” the machine directly to a service panel
(make sure a disconnect is available to the
operator).
If hardwired:
Permanently connected tools: This tool should be
connected to a grounded metal permanent wiring
system; or to a system having an equipment-
grounding conductor.
6.1 GROUNDING INSTRUCTIONS
This tool must be grounded. In the event of a
malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This tool is equipped with
an electric cord having an equipment-grounding
conductor. If a plug is used, it must be inserted into
an appropriate outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
Improper connection of the
equipment-grounding conductor can result in a
risk of electric shock. Check with a qualified
electrician or service person if you are in doubt
as to whether the outlet is properly grounded.
Do not modify the plug – if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.

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The conductor with insulation having an outer
surface that is green with or without yellow stripes is
the equipment-grounding conductor. If repair or
replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding
conductor to a live terminal.
Repair or replace damaged or worn cord
immediately.
6.2 Extension cords
The use of extension cords is discouraged; try to
position equipment within reach of the power
source. If an extension cord becomes necessary, be
sure it is heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating.
Table 2 shows recommended size to use depending
on cord length and nameplate ampere rating. If in
doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.
Ampere
Rating
Volts
Total length of
cord in feet
More
Than
Not
More
Than
240
50
100
200
300
AWG
00
06
18
16
16
14
06
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not
Recommended
Extension Cord Recommendations
Table 2
7.0 Adjustments
Disconnect machine from
power source before making adjustments,
unless indicated otherwise.
7.1 Dust and chip collection
The chip boxes (see F, Figure 7-2) are located to
catch swarf/chips at point of workpiece contact. The
box near the jaw assembly freely slides in and out;
the box beneath the wheel grinder is secured by a
screw.
The circular plate at bottom of each chip box can be
removed to connect a dust collection hose using a
hose clamp. It is strongly recommended that a dust
collection system (not provided) suitable for metal
working be used with the Notcher.
7.2 Jaw adjustments
See Figure 7-1.
Handle (A) – Moves jaw assembly toward and away
from belt. Adjust handle sensitivity by loosening or
tightening socket head screw (A1) beneath handle.
Locking lever (B) – Push to right to lock lateral slide;
left to unlock.
Handle (C) – Rotate to move floating jaw.
Angle locking screw (D) – Loosen to rotate jaw
assembly for angular work. Refer to adjoining angle
scale. Always tighten screw before operating.
Workstop assembly (E) – Loosen handle to adjust.
Figure 7-1
7.3 Wheel grinding
For safety, gap between table
and grinding wheel should not exceed 1/16-inch
(1.6mm).
Adjust table (G, Figure 7-2) into position and tighten
handle (H).
When finished using grinding wheel, adjust table so
that guard can be closed completely, as shown in
Figure 7-2b.
Figure 7-2

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7.4 Changing abrasive belts
1. Disconnect machine from power source.
2. Open side and top covers.
3. Remove tension from belt by rotating
handwheel (J, Figure 7-3) counterclockwise.
4. Tension belt with handwheel (J).
5. Track belt. See sect. 7.6.
6. Close all covers.
Figure 7-3
7.5 Removing/installing rollers
1. Disconnect machine from power source.
2. Remove tension from abrasive belt (J, Figure 7-
3).
3. Loosen hex nuts (K, Figure 7-4) and turn set
screws (L) to lower steel balls (M).
4. Slide out roller and insert new roller.
5. Raise balls (M) by turning set screws (L), tighten
hex nuts (K), and tension belt.
The additional rollers can be stored on the rack
within the column – open column door to access.
Figure 7-4
7.6 Belt tracking
1. Loosen hex nut (N1, Figure 7-3)
counterclockwise.
2. Open top cover and move abrasive belt by hand
to observe tracking.
3. Rotate knob (N2) as needed to adjust.
4. Tighten nut (N1) against machine to secure
setting.
5. Connect to power and run the machine to verify
the setting. Make further adjustments if needed.
7.7 Adjustable handles
The handles (such as C, Figure 7-1) can be adjusted
to more convenient position; lift handle and rotate it
on the pin, then release, making sure it reseats on
pin.
8.0 Operation
8.1 Operating controls
Refer to Figure 8-1.
Figure 8-1
A – Main on/off switch: Turns on main power to
machine.
B – Direction switch: Controls belt direction, center
position is neutral (belt does not move). To prevent
build-up of chips and debris on the belt, use
appropriate belt direction for each operation:
Notching – Direction 1
Grinding side – Direction 2
Grinding top – Direction 2
C – On button: Starts belt movement.
D – Off button: Stops belt movement.
E – Emergency stop button: Press for fast shut-
down of machine functions. To restart machine,
rotate button clockwise until it disengages.

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9.0 User Maintenance
Always disconnect power to
machine before performing maintenance.
Failure to do this may result in serious personal
injury.
9.1 General maintenance
1. After each use, vacuum abrasive debris from
machine area. Wipe down machine with a clean
rag and apply light coat of oil to exposed metal
surfaces to inhibit rust.
2. Keep notching table and guide shaft areas
clean and free of debris. Use a brush to clear
shavings, not bare hands.
9.2 Lubrication
Note: Roller bearings are sealed and do not require
further lubrication.
See Figures 9-1 and 9-2.
1. Apply oil or grease to tension leadscrew and
contact points at hex nut.
2. Apply oil or grease to jaw leadscrew.
3. Apply grease to swivel base area.
4. Clean and apply oil to long and short guide
shafts.
Figure 9-1
Figure 9-2
9.3 Additional servicing
Any additional servicing should be performed by
authorized service personnel.

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10.0 Troubleshooting
Table 3
Symptom
Possible Cause
Correction*
Motor will not start.
Low voltage.
Check power line for proper voltage.
Open circuit in motor or loose
connection.
Inspect all lead connections on motor for
loose or open connections.
On/Off switch failure.
Inspect switch, replace if needed.
Centrifugal switch failure (won’t close
to activate start capacitor).
Replace centrifugal switch.
Run capacitor failure.
Replace run capacitor.
Motor fault.
Have motor tested by qualified personnel.
Motor will not start:
fuses blow or circuit
breakers trip.
Short circuit in line cord or plug.
Inspect cord or plug for damaged
insulation and shorted wires.
Short circuit in motor or loose
connections.
Inspect all connections on motor for loose
or shorted terminals or worn insulation.
Incorrect fuses or circuit breakers in
power line.
Install correct fuses or circuit breakers.
Motor overheats.
Motor overloaded.
Reduce pressure of material against
abrasive belt.
Air circulation through motor is
restricted.
Clean motor fan with compressed air to
restore normal air circulation.
Prolonged operation.
Allow machine to cool.
Motor fault.
Have motor tested by qualified personnel.
Motor stalls or doesn’t
build to normal
operating speed.
Motor overloaded.
Reduce pressure of material against
abrasive belt.
Short circuit in motor or loose
connections.
Inspect connections on motor for loose or
shorted terminals or worn insulation.
Low voltage.
Correct the low voltage conditions.
Incorrect fuses or circuit breakers in
power line.
Install correct fuses or circuit breakers.
Motor fault.
Have motor tested by qualified personnel.
Frequent start
capacitor failure.
Centrifugal switch failure (won’t open
to disengage capacitor, thus causing
constant energizing and premature
wear of capacitor).
Replace centrifugal switch.
Poor notching or
grinding performance.
Abrasive belt slipping on
roller/wheel.
Tighten belt.
Excessive vibration or
noise.
Machine not level on floor.
Level machine: use shims if needed.
Loose motor fan.
Inspect and tighten.
Motor imbalance.
Have motor tested by qualified personnel.
*Warning: Some corrections may require a qualified electrician

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11.0 Replacement Parts
To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00
p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to
serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from Baileigh
Industrial. Some parts are shown for reference only and may not be available individually.
11.1.1 TN-400X3 Dual Station Notcher – Exploded View

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11.1.2 TN-400X3 Dual Station Abrasive Notcher – Parts List
Index No. Part No. Description Size Qty
1 ................ DSAN4-1-1 ................. Guide Seat .............................................................. ...................................... 1
2 ................ DSAN4-1-2 ................. Sliding Plate ............................................................ ...................................... 1
3 ................ DSAN4-1-3 ................. Short Guide Shaft .................................................... 6-5/8"L .......................... 2
4 ................ DSAN4-1-4 ................. Long Guide Shaft .................................................... 10"L .............................. 2
5 ................ DSAN4-1-5 ................. Upper Sliding Block ................................................. ...................................... 1
6 ................ DSAN4-1-6 ................. Small Sliding Block .................................................. ...................................... 1
7 ................ DSAN4-1-7 ................. Swivel Base ............................................................. ...................................... 1
8 ................ DSAN4-1-8 ................. Jaw Box ................................................................... ...................................... 1
9 ................ DSAN4-1-9 ................. Nut Block ................................................................. ...................................... 1
10 .............. DSAN41-10 ................ Lock Screw .............................................................. ...................................... 1
11 .............. DSAN4-1-11 ............... Locking Disc ............................................................ ...................................... 1
12 .............. DSAN4-1-12 ............... Lead Screw ............................................................. ...................................... 1
13 .............. DSAN4-1-13 ............... Fixed Jaw ................................................................ ...................................... 1
14 .............. DSAN4-1-14 ............... Clamping Plate ........................................................ ...................................... 2
15 .............. DSAN4-1-15 ............... Bottom Sliding Block ............................................... ...................................... 1
16 .............. TN400x3-16 ............... Locking Screw ......................................................... ...................................... 1
17 .............. DSAN4-1-17 ............... Block ........................................................................ ...................................... 1
18 .............. TN400x3-18 ............... Feeding Handle with Grip (includes #86) ................ ...................................... 1
19 .............. DSAN4-1-19 ............... Roller Bracket .......................................................... ...................................... 1
20 .............. DSAN4-1-20 ............... NPS 1" Roller .......................................................... Ø1-1/4"x4-1/2" L ........... 1
21 .............. DSAN4-1-21 ............... Support Sleeve ........................................................ ...................................... 1
22 .............. TS-1550071 ............... Flat Washer ............................................................. M10 ............................... 1
23 .............. DSAN4-1-23 ............... Fixed Shaft .............................................................. ...................................... 1
24 .............. DSAN4-1-24 ............... Motor Bracket .......................................................... ...................................... 1
25 .............. DSAN4-1-25 ............... Tension Block .......................................................... ...................................... 1
26 .............. DSAN4-1-26 ............... Washer .................................................................... ...................................... 2
27 .............. DSAN4-1-27 ............... Driving Wheel .......................................................... ...................................... 1
28 .............. TN400x3-28 ............... Side Cover ............................................................... ...................................... 1
29 .............. DSAN4-1-29 ............... Bottom Fixed Pin ..................................................... ...................................... 1
30 .............. DSAN4-1-30 ............... Upper Fixed Pin ....................................................... ...................................... 1
31 .............. TN400x3-31 ............... Chip Box .................................................................. ...................................... 2
32 .............. TN400x3-32 ............... Upper Frame ........................................................... ...................................... 1
33 .............. DSAN4-1-33 ............... Long Lead Screw .................................................... ...................................... 1
34 .............. DSAN4-1-34 ............... Guard ...................................................................... ...................................... 1
35 .............. DSAN4-1-35 ............... Belt Guiding Shaft ................................................... ...................................... 1
36 .............. DSAN4-1-36 ............... Lifting Plate .............................................................. ...................................... 1
37 .............. DSAN4-1-37 ............... Hex Nut with Set Screw (includes #66) ................... M16-2.0 ........................ 3
38 .............. DSAN4-1-38 ............... Graphite Platen ....................................................... ...................................... 1
39 .............. TN400x3-39 ............... Storage Door ........................................................... ...................................... 1
40 .............. TN400x3-40 ............... Column .................................................................... ...................................... 1
41 .............. TN400x3-41 ............... Base ........................................................................ ...................................... 1
42 .............. DSAN4-1-42 ............... Plate ........................................................................ ...................................... 1
43 .............. TS-1490031 ............... Hex Cap Screw ....................................................... M8-1.25x20 ................. 12
44 .............. DSAN4-1-44 ............... Adjustable Handle ................................................... M10-1.5x25 ................... 1
45 .............. TS-1504041 ............... Socket HD Cap Screw ............................................. M8-1.25x20 ................... 2
46 .............. JEB-137 ..................... Hex Cap Screw ....................................................... M8-1.25x100 ................. 1
47 .............. F009489 ..................... Hex Cap Screw BO ................................................. M10-1.5x20 ................... 4
48 .............. TS-1491031 ............... Hex Cap Screw ....................................................... M10-1.5x25 ................... 5
49 .............. TS-1491031 ............... Hex Cap Screw ....................................................... M10-1.5x25 ................... 1
50 .............. TS-2210451 ............... Hex Cap Screw ....................................................... M10-1.5x45 ................... 1
51 .............. TS-1492041 ............... Hex Cap Screw ....................................................... M12-1.75x40 ................. 1
52 .............. TS-1492021 ............... Hex Cap Screw ....................................................... M12-1.75x30 ................. 4
53 .............. TS-1550061 ............... Flat Washer ............................................................. M8 ................................. 1
54 .............. TS-1540071 ............... Hex Nut ................................................................... M10-1.5 ........................ 4
55 .............. TS-1540081 ............... Hex Nut ................................................................... M12-1.75 ...................... 1
56 .............. TS-154010 ................. Hex Nut ................................................................... M16-2.0 ........................ 1
57 .............. DSAN4-1-57 ............... Bolt .......................................................................... M4-0.7x10 ..................... 4
58 .............. TS-1503021 ............... Socket HD Cap Screw ............................................. M6-1.0x10 ..................... 1
59 .............. TS-1503041 ............... Socket HD Cap Screw ............................................. M6-1.0x16 ..................... 4

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Index No. Part No. Description Size Qty
60 .............. TS-1504041 ............... Socket HD Cap Screw ............................................. M8-1.25x20 ................... 2
61 .............. TS-1504051 ............... Socket HD Cap Screw ............................................. M8-1.25x25 ................... 2
62 .............. TS-1505021 ............... Socket HD Cap Screw ............................................. M10-1.5x20 ................... 3
63 .............. DSAN4-1-63 ............... Tracking Knob ......................................................... M10-1.5x50 ................... 1
64 .............. TS-1532032 ............... Mach Screw, Pan HD, Phillips ................................ M4-0.7x10 ..................... 3
65 .............. TS-1514021 ............... Socket HD Flat Screw ............................................. M6-1.0x16 ..................... 4
66 .............. TS-1523021 ............... Socket Set Screw .................................................... M6-1.0x8 ....................... 3
67 .............. TS-1523041 ............... Socket Set Screw .................................................... M6-1.0x12 ..................... 1
68 .............. TS-1540061 ............... Hex Nut ................................................................... M8-1.25 ........................ 2
69 .............. F006048 ..................... C-Retaining Ring, Ext .............................................. 22mm ............................ 1
70 .............. TS-1550061 ............... Flat Washer ............................................................. M8 ................................. 8
71 .............. TS-1550071 ............... Flat Washer ............................................................. M10 ............................... 5
72 .............. TS-2360121 ............... Flat Washer ............................................................. M12 ............................... 2
73 .............. TS-155010 ................. Flat Washer ............................................................. M16 ............................... 3
74 .............. TS-1550061 ............... Flat Washer ............................................................. M8 ................................. 3
75 .............. TS-1550071 ............... Flat Washer ............................................................. M10 ............................... 3
76 .............. DSAN4-1-76 ............... Big Washer .............................................................. 12 .................................. 2
77 .............. DSAN4-1-77 ............... Locking Washer ....................................................... M10 ............................... 1
78 .............. DSAN4-1-78 ............... Flat Washer ............................................................. M8 ................................. 1
79 .............. DSAN4-1-79 ............... Short Sleeve ............................................................ ...................................... 2
80 .............. DSAN4-1-80 ............... Long Sleeve ............................................................ ...................................... 1
81 .............. DSAN4-1-81 ............... Handle Knob ............................................................ M12 ............................... 1
82 .............. DSAN4-1-82 ............... Handwheel Assembly .............................................. 12x100mm .................... 1
83 .............. DSAN4-1-83 ............... Adjustable Handle ................................................... M12 ............................... 1
84 .............. DSAN4-1-84 ............... Spring Plunger ......................................................... M10x17 ......................... 2
85 .............. DSAN4-1-85 ............... Motor ....................................................................... 4HP, 230V, 1PH ........... 1
.................. DSAN4-1-85SC .......... Starting Capacitor (Not Shown) ............................... CD60 300µF 300VAC ... 1
.................. DSAN4-1-85RC ......... Running Capacitor (Not Shown) .............................. CBB60 60µF 450VAC ... 1
.................. DSAN4-1-85CF .......... Cooling Fan (Not Shown) ........................................ for 1PH motor ............... 1
.................. DSAN4-1-85CS .......... Centrifugal Switch (Not Shown) .............................. ...................................... 1
.................. DSAN4-1-85FC .......... Fan Cover (Not Shown) ........................................... for 3PH motor ............... 1
86 .............. DSAN4-1-86 ............... Handle Grip ............................................................. 22mm ............................ 1
87 .............. DSAN4-1-87 ............... Locking Block .......................................................... ...................................... 1
88 .............. DSAN4-1-88 ............... Spring ...................................................................... D3x104mm ................... 1
89 .............. DSAN4-1-89 ............... Spring ...................................................................... D3x38mm ..................... 1
90 .............. DSAN4-1-90 ............... Back Cover Plate ..................................................... ...................................... 1
93 .............. DSAN4-1-93 ............... Bushing ................................................................... ...................................... 2
96 .............. DSAN4-1-96 ............... Control Panel ........................................................... ...................................... 1
97 .............. TS-1534052 ............... Mach Screw, Pan HD, Phillips ................................. M6-1.0x16 ..................... 4
98 .............. TS-1550071 ............... Flat Washer ............................................................. M10 ............................... 5
99 .............. TS-2361101 ............... Lock Washer ........................................................... M10 ............................... 4
100 ............ TS-1491031 ............... Hex Cap Screw ....................................................... M10-1.5x25 ................... 4
101 ............ DSAN4-1-101 ............. Work Table .............................................................. ...................................... 1
102 ............ DSAN4-1-102 ............. Connection Plate ..................................................... ...................................... 1
103 ............ DSAN4-1-103 ............. Fixed Plate .............................................................. ...................................... 1
104 ............ TS-1540041 ............... Hex Nut ................................................................... M6-1.0 .......................... 1
105 ............ TS-1482031 ............... Socket HD Cap Screw ............................................. M6-1.0x16 ..................... 4
106 ............ TS-1550041 ............... Flat Washer ............................................................. M6 ................................. 1
107 ............ TS-1504031 ............... Socket HD Cap Screw ............................................. M8-1.25x16 ................... 1
108 ............ TS-1550061 ............... Flat Washer ............................................................. M8 ................................. 3
109 ............ TS-1504051 ............... Socket HD Cap Screw ............................................. M8x25 ........................... 2
110 ............ DSAN4-1-44 ............... Adjustable Handle ................................................... M10-1.5x25 ................... 1
111 ............ DSAN4-1-111 ............. Baffle ....................................................................... ...................................... 1
112 ............ TS-1550071 ............... Flat Washer ............................................................. M10 ............................... 2
113 ............ TS-1505021 ............... Socket HD Cap Screw ............................................. M10-1.5x20 ................... 2
114 ............ DSAN4-1-114 ............. Nut ........................................................................... ...................................... 1
115 ............ MPR10HV-59 ............. Door Latch ............................................................... MS720-2 ....................... 1
116 ............ DSAN4-1-116 ............. NPS 1/2" Roller ....................................................... Ø3/4"x4-1/2" L .............. 1
117 ............ DSAN4-1-117 ............. NPS 3/4" Roller ....................................................... Ø1"x4-1/2" L ................. 1

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Index No. Part No. Description Size Qty
118 ............ DSAN4-1-118 ............. NPS 2-1/2" Roller .................................................... Ø3"x4-1/2" L ................. 1
119 ............ DSAN4-1-119 ............. NPS 2" Roller .......................................................... Ø2-3/8"x 4-1/2" L .......... 1
120 ............ DSAN4-1-120 ............. NPS 1-1/4" Roller .................................................... Ø1-11/16"x 4-1/2" L ...... 1
121 ............ DSAN4-1-121 ............. NPS 1-1/2" Roller .................................................... Ø1-7/8"x 4-1/2" L .......... 1
122 ............ BB-608ZZ ................... Ball Bearing………………………………………….8x22x7mm w/2 shields ... 12
123 ............ DSAN4-1-123 ............. On/Off Switch .......................................................... ZH-HD-2, 25A ............... 1
124 ............ DSAN4-1-124 ............. Start Button ............................................................. XB2-EA41 ..................... 1
125 ............ DSAN4-1-125 ............. Select Switch………………………………………...ZH-HC, UL(UL508) 1PH .. 1
126 ............ DSAN4-1-126 ............. Stop Button .............................................................. XB2-EA42 ..................... 1
127 ............ DSAN4-1-127 ............. Emergency Stop Button .......................................... XB2-ES542 ................... 1
128 ............ DSAN4-1-128-1 ......... Thermal Relay…………………………………….RHN-10,15-20A/Set 15.2A .. 1
129 ............ DSAN4-1-129 ............. Grounding Terminal ................................................. ...................................... 1
130 ............ DSAN4-1-130 ............. Transformer…………………………. JCY-63 460 230/24V 50/60HZ 63VA .... 1
131 ............ DSAN4-1-131 ............. AC Contactor ........................................................... CU-16 AC24V .............. 1
132 ............ DSAN4-1-132 ............. 1P Breaker…………………………………………NB1-63 1P 1A (270VAC) .... 1
133 ............ DSAN4-1-133-230 ..... 2P Breaker…………………………………………NB1-63 2P 25A (270VAC) .. 1
134 ............ DSAN4-1-134 ............. Seat ......................................................................... ...................................... 1
135 ............ DSAN4-1-135 ............. Sliding Rod .............................................................. ...................................... 1
136 ............ DSAN4-1-136 ............. Stop Plate ................................................................ ...................................... 1
137 ............ DSAN4-1-137 ............. Adjustable Handle ................................................... M8x16 ........................... 1
138 ............ TS-1550061 ............... Flat Washer ............................................................. M8 ................................. 5
139 ............ TS-1504031 ............... Socket HD Cap Screw ............................................. M8-1.25x16 ................... 6
140 ............ 755180 ....................... Abrasive Belt, set of 3 ............................................. 36/60/80 Grit ................. 1
.................. TN400x3-141 ............. Baileigh Logo (not shown) ....................................... 165x68 mm ................... 1
.................. TN400x3-142 ............. Baileigh ID Label (not shown) ................................. ...................................... 1
.................. TN400x3-143 ............. Baileigh Warning Label (not shown) ........................ ...................................... 1
.................. TN400x3-144 ............. Baileigh Motor Label (not shown) ............................ 22/24mm ....................... 1
.................. TS-152705 ................. Hex wrench (not shown) .......................................... 4mm .............................. 1
.................. TS-152707 ................. Hex wrench (not shown) .......................................... 6mm .............................. 1
.................. TS-227D081 ............... Hex wrench (not shown) .......................................... 8mm .............................. 1

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12.0 Electrical Connections
12.1 Wiring Diagram for TN-400X3 (230V-1PH)

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13.0 Warranty and Service
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to
you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment
shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the
goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned Goods
Authorization (“RGA”) number before returning any goods to Seller. Goods returned without an RGA will be refused.
Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities pertaining to goods
returned without an RGA. Seller shall have the right to substitute a conforming tender. Buyer will be responsible for all
freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept shipment. If Goods are returned
in unsalable condition, Buyer shall be responsible for full value of the Goods. Buyer may not return any special-order
Goods. Any Goods returned hereunder shall be subject to a restocking fee equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications, or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or use.
Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in writing,
in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller under
this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from the date of
purchase, provided that the Goods are installed, used, and maintained in accordance with any instruction manual or
technical guidelines provided by the Seller or supplied with the Goods, if applicable. The original end-user must give
written notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period. The original
end-user must also obtain an RGA from Seller prior to returning any Goods to Seller for warranty service under this
paragraph. Seller will not accept any responsibility for Goods returned without an RGA. The original end-user shall be
responsible for all costs and expenses associated with returning the Goods to Seller for warranty service. In the event
of a defect, Seller, at its sole option, shall repair or replace the defective Goods or refund to the original end-user the
purchase price for such defective Goods. Goods are not eligible for replacement or return after a period of 10 days
from date of receipt. The foregoing warranty is Seller’s sole obligation, and the original end-user’s exclusive remedy,
with regard to any defective Goods. This limited warranty does not apply to: (a) die sets, tooling, and saw blades; (b)
periodic or routine maintenance and setup, (c) repair or replacement of the Goods due to normal wear and tear, (d)
defects or damage to the Goods resulting from misuse, abuse, neglect, or accidents, (f) defects or damage to the
Goods resulting from improper or unauthorized alterations, modifications, or changes; and (f) any Goods that has not
been installed and/or maintained in accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY, OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR
ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH EXTENDS
BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR ANY
INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST PROFITS
OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH BY SELLER
OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER BASED ON
CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT TO ANY CLAIM
ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE
BUYER FOR THE GOODS.
Force Majeure. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to causes
beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy actions,
hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and equipment or
transportation delays not caused by the fault of Seller, delays caused by civil authorities, governmental regulations or
orders, fire, lightening, natural disasters or any other cause beyond Seller’s reasonable control. In the event of any
such delay, performance will be postponed by such length of time as may be reasonably necessary to compensate for
the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all arrangements
and connections necessary to install and operate the Goods. Buyer shall install the Goods in accordance with any
Seller instructions and shall indemnify Seller against any and all damages, demands, suits, causes of action, claims
and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out of Buyer’s failure to properly
install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or work
performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation, or provision
of Goods. Buyer is solely responsible for furnishing and requiring its employees and customers to use all safety devices,
guards and safe operating procedures required by law and/or as set forth in manuals and instruction sheets furnished
by Seller. Buyer is responsible for consulting all operator manuals, ANSI or comparable safety standards, OSHA
regulations and other sources of safety standards and regulations applicable to the use and operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other
or further remedies provided under this Agreement or at law or equity.

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Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any provision
of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith, including Seller’s
actual attorney fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of Wisconsin,
without application of conflict of law principles. Each party agrees that all actions or proceedings arising out of or in
connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in Manitowoc
County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives any right it may
have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any proceeding is brought
in accordance with this section. Each party consents to and waives any objection to the exercise of personal jurisdiction
over it by courts described in this section. Each party waives to the fullest extent permitted by applicable law the right
to a trial by jury.
Summary of Return Policy:
• 10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted after
this time.
• You must obtain a Baileigh Industrial issued RGA number PRIOR to returning any materials.
• Returned materials must be received at Baileigh Industrial in new condition and in original packaging.
• Altered items are not eligible for return.
• Buyer is responsible for all shipping charges.
• A 30% re-stocking fee applies to all returns.
Baileigh Industrial Holdings LLC makes every effort to ensure that our posted specifications, images, pricing, and
product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business
including but not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
[phone] or e-mail us at [e-mail]

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BAILEIGH INDUSTRIAL
1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: [phone] FAX: [phone]
www.baileigh.com