Baileigh WR-84V User manual

OPERATOR’S
MANUAL
WOOD ROUTER TABLE
MODEL: WR-84V
© 2017 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 09/2017
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: [phone]
Fax: [phone]
[email protected]

Table of Contents
THANK YOU & WARRANTY ..........................................................................................1
INTRODUCTION.............................................................................................................3
GENERAL NOTES..........................................................................................................3
SAFETY INSTRUCTIONS ..............................................................................................4
SAFETY PRECAUTIONS ...............................................................................................6
Dear Valued Customer:................................................................................................... 7
TECHNICAL SUPPORT ................................................................................................. 9
Noise Emission.......................................................................................................... 10
Combustion Hazard................................................................................................... 10
Combustion and Explosion Conditions...................................................................... 10
TECHNICAL SPECIFICATIONS................................................................................... 11
UNPACKING AND CHECKING CONTENTS................................................................ 12
Cleaning .................................................................................................................... 12
TRANSPORTING AND LIFTING .................................................................................. 13
INSTALLATION............................................................................................................. 13
GETTING TO KNOW YOUR MACHINE....................................................................... 15
ASSEMBLY AND SET UP ............................................................................................ 16
Shipping Braces ........................................................................................................ 16
Hand Held Controller Connections............................................................................16
Dust Hose Connections............................................................................................. 17
Dust Hose Support Pole............................................................................................ 18
VACUUM PUMP (Optional) .......................................................................................... 19
ELECTRICAL................................................................................................................ 21
Power cord connection:............................................................................................. 22
MACHINE OPERATION ............................................................................................... 23
Main Cabinet Controls............................................................................................... 23
Turning the Table ON................................................................................................ 24
Operation Mode......................................................................................................... 25
Operation State ......................................................................................................... 25
Machine Coordinate System ..................................................................................... 26
SYSTEM START UP..................................................................................................... 26
Functions & Operation Methods of Panel Keys............................................................. 27
Single-key Function................................................................................................... 28
Function Information of Combination Key..................................................................29
Router Head Positioning............................................................................................ 30
Setting the Z origin point [tool touch off].................................................................... 30
MACHINING PROCEDURE.......................................................................................... 31
Loading a Program.................................................................................................... 31
ATTACHING THE WORKPIECE .................................................................................. 35
SACRIFICIAL BOARD.................................................................................................. 36
Moving the router head to the sacrificial board corner position. ................................ 38
ROUTER BIT INSTALLATION AND REMOVAL........................................................... 39
Router Bits................................................................................................................. 40
LUBRICATION AND MAINTENANCE ..........................................................................41
SOFTWARE INFORMATION........................................................................................ 43
BobCAD-CAM Contacts:............................................................................................... 43

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THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.

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Force Majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to
causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy
actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller's reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,
causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator’s manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorneys' fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives
any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.
SUMMARY OF RETURN POLICY.
•10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.
•You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
•Returned materials must be received at Baileigh in new condition and in original packaging.
•Altered items are not eligible for return.
•Buyer is responsible for all shipping charges.
•A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
[phone] or e-mail us at [e-mail]

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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However, if a situation arises, refer to the manual first. If a solution cannot
be found, contact the distributor where you purchased our product. Make sure you have the
serial number and production year of the machine (stamped on the nameplate). For
replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
•Safety procedures
•Correct installation guidelines
•Description of the functional parts of the machine
•Capacity charts
•Set-up and start-up instructions
•Machine operation
•Scheduled maintenance
•Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.
Note: This symbol refers to useful information throughout the manual.

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LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word –DANGER, WARNING, or CAUTION is
used with the safety alert symbol. DANGER identifies a
hazard or unsafe practice that will result in severe Injury
or Death.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
SAFETY INSTRUCTIONS

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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
DUST HAZARD
Wear appropriate dust mask. Dust created while using machinery can
cause cancer, birth defects, and long term respiratory damage. Be aware
of the dust hazards associated with all types of materials.
BEWARE OF PINCH POINTS
Keep hands and fingers away from the servo motors drive belt and
pulleys when performing maintenance. Keep motor guards in place
at all times while the machine is running.
DUST PARTICLES AND IGNITION SOURCES
DO NOT operate the table saw in areas where explosion risks are
high. Such areas include locations near pilot lights, open flames, or
other ignition sources.
ENTANGLEMENT HAZARD –ROTATING SPINDLE
Contain long hair, DO NOT wear jewelry or loose fitting clothing.

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CUTTING HAZARD
Keep hands and fingers away from the rotating shaper cutters. These
rotating cutters can be extremely dangerous if you do not follow
proper safety procedures. NEVER place hands directly over or in
front of the cutter. Keep hand at least 6” (150mm) from the
shaper cutter while operating.
HIGH VOLTAGE
USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the
power to be off.
FOLLOW PROPER LOCKOUT PROCEDURES.
EMERGENCY STOP BUTTON
In the event of incorrect operation or dangerous conditions, the
machine can be stopped immediately by pressing the E-STOP
button. Twist the emergency stop button clockwise (cw) to reset.
Note: Resetting the E-Stop will not start the machine.
SAFETY PRECAUTIONS
Wood working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, push sticks, hold-downs, feather boards, goggles, dust
masks and hearing protection can reduce your potential for injury. But even the best guard won’t
make up for poor judgment, carelessness or inattention. Always use common sense and
exercise caution in the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.

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Dear Valued Customer:
•All Baileigh woodworking machines should be used only for their intended use.
•Baileigh does not recommend or endorse making any modifications or alterations to a
Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of
injury to the operator or others and may do substantial damage to the machine.
•Any modifications or alterations to a Baileigh machine will invalidate the machine's warranty.
Please enjoy your Baileigh machine! ....Please enjoy it SAFELY!
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learn the machine’s application and limitations as well as the specific hazards.
2. Only trained and qualified personnel can operate this machine.
3. Make sure guards are in place and in proper working order before operating
machinery.
4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
5. Keep work area clean. Cluttered areas invite injuries.
6. Overloading machine. By overloading the machine, you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machines rated capacity.
8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do
the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
10. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a
full-face shield if you are producing metal filings.
11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
WARNING:FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY

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13. Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
14. Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
15. Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
16. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
17. DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.
18. Turn off power before checking, cleaning, or replacing any tooling or parts.
19. Be sure all equipment is properly installed and grounded according to national, state, and
local codes.
20. Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kill!
21.Be Sure all equipment is properly installed and grounded according to national, state, and
local codes. If machine is equipped with a three-prong plug, it should be plugged into a
three-hole electrical receptacle. If an adapter is used to accommodate a two-prong
receptacle, the adapter plug must be attached to a known ground. Never remove the third
prong.
22.Never leave machine running unattended. TURN POWER OFF. Don’t leave machine until
it comes to a complete stop.
23.Know the location of the ON - OFF switch and the “E” - STOP button.
24. DO NOT bypass or defeat any safety interlock systems.
25. Keep visitors a safe distance from the work area.
26.Machines can eject piece parts towards the operator. Know and avoid the conditions which
cause the piece part to kickback.
27.Material Removal Rate. Attempting to remove too much material at once can cause the
piece part to fly out of the lathe causing severe bodily injury.
28.Check for damaged parts before using machinery. Check for binding or misaligned parts,
broken parts, loose bolts, or any other conditions which may impair the machines operation.
Repair or replace any damaged parts before operation.
29.Do not stop the spindle using your hand. Allow the spindle to stop on its own.
30.Disconnect power and make sure all moving parts have come to a complete stop before
changing cutting tools, starting any inspection, adjustment, or maintenance procedure.

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31.Properly secure the cutting tool in the spindle before operating the machine.
32.Do not remove any warning signs.
33.Control of the Piece Part. If the piece part should unexpectedly move or bind the tool,
kickback could occur. Make sure the piece part is supported and secured to the table
surface.
34.Respiratory Protection. Wear an approved dust mask or respirator while using this
machine. Continued exposure to wood dust can cause allergies or long term respiratory
problems.
35.Using Quality Stock. Inspect the stock over carefully that you intend to route. NEVER route
a board that has loose knots, staples, or nails in it. Warped stock should be run through a
jointer before running it on the router table. DO NOT route a piece of stock if you have any
doubts about its structural integrity.
36.Cutting Depth. NEVER attempt to remove too much material in one pass. Making several
light cuts produces a cleaner finish and helps to prevent kickback.
37.Using Safety Guards. NEVER remove any guards or covers while machine is running.
Cutter Hazard. NEVER place hands directly over or in front of the cutter. ALWAYS keep
hands at least 6” (150mm) from the cutter while operating.
38.Maintain machine in top condition. Keep clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
39.Warning: The dust generated by certain woods and wood products can be injurious to your
health. Always operate machinery in well-ventilated areas and provide for proper dust
removal. Use wood dust collection systems whenever possible.
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990, and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
[email protected], Phone: [phone], or Fax: [phone].
Note: The photos and illustrations used in this manual are representative only and
may not depict the actual color, labeling or accessories and may be intended to illustrate
technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.

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Noise Emission
Given that there exists a relationship between noise level and exposure times, it is not precise
enough to determine the need for supplementary precautions. The factors affecting the true
level of exposure to operators are clearly the amount of time exposed, the characteristics of the
working environment sources of dust and noise, etc. For example, adjacent machines; in other
words, the level of ambient noise. Therefore, it is recommended that the operator(s) of this
machine wear hearing protection whenever this machine is in operation.
Combustion Hazard
Combustion and Explosion Conditions
The first three elements are those needed for a fire, i.e., the familiar "fire triangle":
•Combustible dust (fuel);
•Ignition source (heat); and,
•Oxygen in air (oxidizer).
An additional two elements must be present for a combustible dust explosion:
•Dispersion of dust particles in sufficient quantity and concentration; and,
•Confinement of the dust cloud.
If one of the first three elements is missing, a fire cannot occur.
If one of the above five elements is missing, an explosion cannot occur.
Source: Hazard Communication Guidance for Combustible Dusts
OSHA 3371-08 2009
WARNING: POTENTIAL COMBUSTIBLE DUST HAZARD! Follow Safe
Work Practices.
This machine creates dust and chips that may be combustible.
•The dust generated by certain materials can be injurious to your health. ALWAYS
operate machinery in well-ventilated areas and provide for proper dust removal.
•ALWAYS wear proper PPE.
•Use a dust collection system which matches your material whenever possible.
•No Smoking or open flame.
•No Welding or open Arcs or Sparks.
•Use proper cleaning procedures.

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TECHNICAL SPECIFICATIONS
Power
220V, 1Ph, 60Hz, 35A
Horsepower (Router)
7.5hp (5.5kw) air cooling spindle
Table Dimensions (L x W x H)
118.78”x 77.75” x 61.3” (3017 x 1975 x 1557mm)
Actual Working Area
48.5” x 97” x 5.375” (1232 x 2464 x 136mm)
Table Style
T-Slot with Vacuum Option
Router RPM (7 speeds)*
6,000min. –18,000max. rpm
Maximum Moving Speed
590in/min. (15000mm/min.)
Maximum Engraving Speed
394in/min. (10000mm/min.)
Reposition Accuracy
0.0019” (.05mm)
Collet Type
ER32
Collet Nut
ER32-UM-W
Collet Size (Include)
1/8”, 1/4", 3/8”, and 1/2" (1 each)
Control System
NK105 DSP G2
File transfer mode
USB interface
X Y Transmission
Rack and Pinion
Z Transmission
Screw Drive
Guide Rails
HIWIN 25mm (X, Y, and Z)
Shipping Dimensions
124” x 86” x 69” (3150 x 2184 x 1753mm)
Weight
3200lbs. (1459kgs.)
Applicable Material
Acrylic, Copper, Aluminum, Wood, PVC, ABS, Insulation
Plate, Bakelite Plate, Honeycomb Plate, Resin, Organic
Board, Aluminum Composite Panel
* The actual spindle rpm will vary slightly from the listed values for each step setting. They will
normally be repeatable.
Vortex Air Pump (OPTIONAL)
Model
ZBW-160E
Motor
7.5 HP (5.5kw)
Power
220V, 3Ph, 60Hz, 20A
Speed
1700Rpm
Maximum Flow Rate
5650ft3/h (160m3/h)
Maximum Pressure
-1775lbs/ft2(-85Kpa)

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UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete. Separate all parts from the packing material and
check each item carefully. Make certain all items are accounted for before discarding any
packing material.
Cleaning
Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed
unpainted metal surfaces. Fully and completely remove this protective coating using a
degreaser or solvent cleaner. Moving items will need to be moved along their travel path to
allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally
have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted
surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
Important: This waxy coating is NOT a lubricant and will cause the machine to
stick and lose performance as the coating continues to dry.
WARNING: SUFFOCATION HAZARD! Immediately discard any plastic
bags and packing materials to eliminate choking and suffocation hazards to children
and animals.
If any parts are missing, DO NOT place the machine into service until the missing
parts are obtained and installed correctly.
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS

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TRANSPORTING AND LIFTING
IMPORTANT: Lifting and carrying operations should be carried out by skilled workers,
such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the
lifting chain carefully, making sure the machine is well balanced.
Follow these guidelines when lifting with truck or trolley:
•The lift truck must be able to lift at least 1.5 –2 times the machines gross weight.
•Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and
maintain a safe clearance zone around the transport area.
•Use a fork lift with sufficient lifting capacity and forks that are long enough to reach the
complete width of the machine.
•Remove the securing bolts that attach the machine to the pallet.
•Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
•Move the machine to the required position and lower gently to the floor.
•Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
•Overall weight of the machine.
•Weight of material being processed.
•Sizes of material to be processed through the machine.
•Space needed for auxiliary stands, work tables, or other machinery.
•Clearance from walls and other obstacles.
•Maintain an adequate working area around the machine for safety.
•Have the work area well illuminated with proper lighting.
•Keep the floor free of oil and make sure it is not slippery.
•Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.

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•It is important to maintain free area around the machine, which is required for the working
place. If any long material is machined, it is necessary to have a sufficient room in front of
the machine as well behind it in the places of material input and output.
•LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.
•FLOOR: This tool distributes a large amount of weight over a small area. Make certain that
the floor is capable of supporting the weight of the machine, work stock, and the operator.
The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to
eliminate by using shims.
•WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
•POWER SUPPLY PLACEMENT: The power supply should be located close enough to the
machine so that the power cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.

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GETTING TO KNOW YOUR MACHINE
This NC machine is designed to give you years of safe service. Read this owner’s manual in its
entirety before assembly or use.
The advantage of the NC machine is that it can, in most cases fully machine the complete job
without it being removed from the table so that you have finished parts of high accuracy that are
extremely repeatable.
It can also produce intricate carvings with the purchase of the relevant software. Nesting is also
a valuable feature of NC machining that saves on waste and costs.
•Bed. The bed of the machine consists of a durable phenolic deck spaced by aluminum “T-
slot channels supported by a heavy steel frame. The “T” slots are used to clamp the job or
fixtures to the bed.
Note: This table is Vacuum Ready. The table has grooves and vacuum ports built
in. This also includes the plumbing for the vacuum system. The vacuum pump is sold separately
and may be added at any time.
•Gantry. The gantry straddles the bed and carries the router spindle motion system. It is
moved along the length of the bed by a rack and pinion system that is controlled by the
machine controller.
•Router Spindle. The router spindle is moved along the gantry by a rack and pinion system
that is controlled by the machine controller.
•Frame. The frame is a heavy welded construction that supports all the other parts of the
machine.
•Electrical Control Cabinet. The electrical control cabinet is a separate console that may be
positioned as needed by the operator within the length of the connecting cables. The
operator must however consider: that the position of the cabinet provides quick access to the
emergency stop if needed, does not interfere with the operation of the gantry, or loading and
unloading of material, does not place the cords in a position the will cause a tripping hazard,
or damage the cords.
•Cable Reel Track. The cable reel track runs along the side of the machine in a trough and
carries all the electrical cables.

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ASSEMBLY AND SET UP
Shipping Braces
IMPORTANT: Remove the shipping braces securing
the gantry to the table (4) to prevent movement during shipping.
Hand Held Controller Connections
1. Open the electrical cabinet doors to gain access to the operating
controller.
2. Remove the eight screws and the two covers (A) to allow the plug end of the hand-held
cable to be routed into the control cabinet.
3. Route the plug and cable to the controller and connect the plug (B) to the board and ensure
that the screws are finger tight. Verify that the USB connector has not been loosened.
4. Slide the cord relief up to the cabinet access covers and ensure that the one retaining nut (C
and D) is on each side of the covers.
5. Install the cover around the cord relief and over the opening.
6. Tighten the inside nut (D) enough to hold the cord relief in position. Do not over tighten.
7. Close and latch the door.
WARNING:For your own safety, DO NOT connect the machine to the
power source until the machine is completely assembled and you read and
understand the entire instruction manual.
A
C
B
D

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Dust Hose Connections
This machine is equipped with a dust collection port.
Note: A dust collector and ducting is optional and not included with the table.
The minimum required air speed at the end of flexible tube is 20 m/sec. The minimum required
air volume of the machine is 750 m³/hr. (43,000~49,000 cu. ft./hr.). Use antistatic and electrically
conductive hoses only.
IMPORTANT: Use care and planning when attaching and routing flexible hose for
dust collection. DO NOT create an entanglement hazard or a trip hazard or an interference of
the work station when routing the hose(s).
The 4” (100mm) dust port is part of and on the top of the router head.
When connecting the flexible hose, plan for:
•The hose to travel with the router head when the machine is in operation.
•Positioning so as NOT to interfere with the
operator or the work piece.
•Prevention of the hose from creating a trip or
entanglement hazard.
•Having the hose secured to the port to prevent
accidental detachment during operation.
1. Using the six cap screws installed in the top of the
X, Z motor cover, install the dust hose adaptor
support (A) to the top of the motor cover.
2. Connect the adaptor hose onto the dust brush and
the adaptor support and secure in place using a
hose clamp on each end.
A

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Dust Hose Support Pole
This table includes a support arm and support pole
which may be installed and used to support and guide
the dust collection hose during operation. The hose
may be mounted to the pole which in turn is installed
into the support arm, which allows the pole to pivot
and track with the spindle during operation.
If your application uses a central vacuum system, then
the support arm and pole may not be needed. If that is
the case, then it will not be necessary to install the
support arm and pole.
IMPORTANT: During the installation, be
sure to test that the hose will reach to the full extent of
the spindle travel. Test the fit to all four corners of the
table.
1. Remove the six bolts installed in the frame, and
then attach and secure the support arm to the
frame using the six bolts.
2. Install the support pole into the support arm so that
it will reach up and over the table to near the mid-
point of the table.
3. The support pole has 10 predrilled mounting holes
for the hose clamps. Use at least two of the six
hose clamps to secure the hose to the support
pole.
4. Space and install the hose clamps as needed to
route the hose to the dust collector or central
ducting system.