Grizzly G0709 User manual
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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MODEL G0709
14" x 40" GUNSMITHING LATHE
OWNER'S MANUAL
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
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Table of Contents
INTRODUCTION............................................... 2
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SECTION 1: SAFETY....................................... 7
6YY^i^dcVaHV[Zin[dgBZiVaAVi]Zh################# .
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
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SECTION 4: OPERATION.............................. 23
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SECTION 5: ACCESSORIES......................... 49
SECTION 6: MAINTENANCE......................... 53
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7VaaD^aZgAjWg^XVi^dc#################################### *)
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8jii^c\;aj^YHnhiZb#################################### *-
SECTION 7: SERVICE ................................... 59
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SECTION 8: WIRING...................................... 74
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SECTION 9: PARTS....................................... 80
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WARRANTY AND RETURNS ...................... 109
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INTRODUCTION
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Machine Description
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Contact Info
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Manual Accuracy
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Identification
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0709 14 X 40 GUNSMITH'S GEARHEAD LATHE
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Weight............................................................................................................................................................ 1300 lbs.
Length/Width/Height...............................................................................................................71-1/2 x 26-3/16 x 52 in.
Foot Print (Length/Width)................................................................................................................. 70-3/8 x 15-3/4 in.
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Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1550 lbs.
Length/Width/Height....................................................................................................................... 76 x 30 x 60-1/4 in.
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Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Minimum Circuit Size........................................................................................................................................ 15 Amp
Cord Length............................................................................................................................................................ 4 ft.
Cord Gauge..................................................................................................................................................... 14 AWG
Plug Included............................................................................................................................................................No
Recommended Plug/Outlet Type............................................................................................................... NEMA 6-15
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Phase.............................................................................................................................................Single-Phase
Amps.....................................................................................................................................................10 Amps
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings........................................................................................................... Shielded & Permanently Sealed
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Swing Over Bed......................................................................................................................................... 14 in.
Dist Between Centers.................................................................................................................................40 in.
Swing Over Cross Slide..................................................................................................................... 8-13/16 in.
Swing Over Saddle.......................................................................................................................... 13-13/16 in.
Swing Over Gap...................................................................................................................................19-3/4 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel.................................................................................................................................3-9/16 in.
Carriage Travel...........................................................................................................................................36 in.
Cross Slide Travel..............................................................................................................................6-11/16 in.
Machine Data Sheet
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Spindle Bore.........................................................................................................................................1-9/16 in.
Spindle Taper.............................................................................................................................................MT#5
No Of Spindle Speeds.......................................................................................................................................8
Spindle Speeds............................................................................................................................ 70–2000 RPM
Spindle Type................................................................................................................................ D1-5 Camlock
Spindle Bearings........................................................................................ NSK High-Precision Tapered Roller
Spindle Length........................................................................................................................................... 17 in.
Spindle Length with 3-Jaw Chuck........................................................................................................ 21-1/8 in.
Spindle Length with 4-Jaw Chuck...................................................................................................... 21-3/16 in.
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Tailstock Travel.................................................................................................................................. 3-15/16 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter...................................................................................................................1-21/32 in.
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No Of Inch Threads.........................................................................................................................................42
Range Of Inch Threads...................................................................................................................... 4–112 TPI
Range Of Longitudinal Feeds........................................................................................0.00168–0.1175 in./rev.
No Of Longitudinal Feeds............................................................................................................................... 24
No Of Cross Feeds......................................................................................................................................... 32
Range Of Cross Feeds................................................................................................0.00046–0.03231 in./rev.
No Of Metric Threads......................................................................................................................................44
Range Of Metric Threads....................................................................................................................0.1–7 mm
No Of Modular Threads...................................................................................................................................34
Range Of Modular Threads............................................................................................................. 0.1-1.75 MP
No Of Diametrical Threads..............................................................................................................................25
Range Of Diametrical Threads..........................................................................................................16–112 DP
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Bed Width...............................................................................................................................................7-3/8 in.
Leadscrew TPI............................................................................................................................................8 TPI
Leadscrew Length...................................................................................................................................... 50 in.
Steady Rest Capacity....................................................................................................................3/8 – 2-3/4 in.
Follow Rest Capacity.................................................................................................................... 3/8 – 2-3/8 in.
Faceplate Size............................................................................................................................................11 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height...............................................................................................................................45 in.
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Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction....................................................................................... Flame-Hardened Steel
Bed Construction................................................................................................. Induction-Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction............................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
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Gear Box.......................................................................................................................................................Yes
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Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ....................................................................................... Machine ID Label on Front of Lathe
Sound Rating ...................................................................................................................................................... 82 dB
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NSK precision tapered roller spindle bearings
Flame hardened headstock gears
Induction-hardened and precision ground cast iron bed
Coolant system
Adjustable halogen work light
Foot brake with motor shut-off switch
Full-length splash guard
Pull-out chip tray
200-Series quick-change tool post
Outboard spindle spider mount with 4 brass-tipped screws
Cast iron cabinet stands
Fully-enclosed quick-change gearbox
Tailstock offset V-slide with wrench locking socket
D1-5 Camlock Spindle
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6" 3-Jaw chuck with reversible jaws
8" 4-Jaw chuck with independent jaws
11" Faceplate
MT#3 live center
Standard MT#3 dead center
Carbide-tipped MT#3 dead center
MT#5-MT#3 sleeve
1/2" Drill chuck with MT#3 arbor
Tailstock wrench
Service tools
Toolbox
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
WEARING PROPER APPAREL. 9d cdi lZVg
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OWNER’S MANUAL. GZVY VcY jcYZghiVcY
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Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
SECTION 1: SAFETY
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SECTION 2: POWER SUPPLY
Availability
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Electrocution, fire, or
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occur if machine is not
correctly grounded and
connected to the power
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Full-Load Current Rating
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Full-Load Current Rating at 220V ..... 10 Amps
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Circuit Requirements for 220V
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Nominal Voltage .............................. 220V/240V
Cycle..........................................................60 Hz
Phase.................................................... 1-Phase
Circuit Rating...................................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Cord .........3-Wire, 14 AWG, 300VAC, “S”-Type
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Note: The circuit requirements listed in this man
-
ual apply to a dedicated circuit—where only on
e
machine will be running at a time. If this machin
e
will be connected to a shared circuit where mul
-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that th
e
circuit is properly sized for safe operation.
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Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Grounding Instructions
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Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
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8jggZci8Vggn^c\Egdc\h
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
"&'" BdYZa<%,%.B[\#H^cXZ*$&&
SECTION 3: SETUP
This machine and its com-
ponents are very heavy.
Use power lifting equip-
ment such as a fork lift
or hoist to move heavy
items.
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Description Qty
;dg`a^[idg=d^hiGViZY'%%%aWh############### &
A^[i^c\HigVehGViZY'%%%aWh################### '
A^[i^c\=dd`hGViZY'%%%aWh################### '
BVX]^c^hihAZkZa######################################## &
9Z\gZVhZg$HdakZci8aZVcZg######### VhcZZYZY
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Items Needed for
Setup
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id^cheZXi^i#>[ndjY^hXdkZgi]ZbVX]^cZ^hYVb"
V\ZY! please immediately call Customer Service
at (570) 546-9663for advice.
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Otherwise, filing a freight claim can be difficult.
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i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
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Mounted Inventory Components Qty
A. I]gZZ"?Vl8]jX`+################################### &
B. HiZVYnGZhi################################################ &
C. ;daadlGZhi################################################# &
D. Fj^X`8]Vc\ZIddaEdhil$=daYZg############# &
Loose Inventory Components Qty
E. ;djg"?Vl8]jX`-##################################### &
F. IddaWdm#######################################################&
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I. ;VXZeaViZ8VbadX`HZi############################## &
Toolbox Inventory Components Qty
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K. He^cYaZHaZZkZBI*$BI(####################### &
L. 9ZVY8ZciZgBI(8VgW^YZI^e################# &
M. 9ZVY8ZciZgBI(=HHI^e###################### &
N. A^kZ8ZciZgBI(####################################### &
O. IV^ahidX`AdX`AZkZg################################### &
P. =VcYaZh###################################################### '
Q. 8]jX`6gWdgBI($?I(############################# &
R. =ZmLgZcX]HZi+!-bb###################&:VX]
S. ILgZcX]################################################# &
T. I]gZZ"?Vl8]jX`@Zn################################ &
U. E]^aa^ehVcYHiVcYVgYHXgZlYg^kZg'######## &
V. DeZc":cYLgZcX]HZi
.$&&!&%$&'!&'$&)bb######################### &:VX]
W. 9g^aa8]jX`@Zn########################################### &
X. 9g^aa8]jX`&¿'"?I(#################################### &
Y. Idda=daYZgDcZ>chiVaaZY######################## '
Inventory
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Please check installation locations before
assuming that any items from the inventory
list are missing.
Figure 3.BdjciZY^ckZcidgnXdbedcZcih#
Figure 4.AddhZ^ckZcidgnXdbedcZcih#
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"&)" BdYZa<%,%.B[\#H^cXZ*$&&
Hardware Recognition Chart
BdYZa<%,%.B[\#H^cXZ*$&& "&*"
Site Considerations
Figure 6.B^c^bjbldg`^c\XaZVgVcXZh#
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Not to Scale.
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Weight Load
GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i
d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc
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lZ^\]id[i]ZdeZgVidgVcYVcnYncVb^XadVY^c\
i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ#
Space Allocation
8dch^YZg i]Z aVg\Zhi h^oZ d[ ldg`e^ZXZ i]Vi l^aa
WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ
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deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[
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aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc
dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c"
iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for required space allocation.
Physical Environment
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Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg
Wjbeh#
Electrical Installation
EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ#
BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb
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dgdi]Zg]VoVgYh#BV`ZhjgZidaZVkZVXXZhhid
V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg
Zc\V\^c\VadX`dji$iV\djiYZk^XZ#
Lighting
A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ
Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan#
H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi
dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
"&+" BdYZa<%,%.B[\#H^cXZ*$&&
I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZ
XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi
egZkZcihXdggdh^dcYjg^c\h]^ebZciVcYhidgV\Z#
I]^hgjhiegZkZciVi^kZldg`hZmigZbZanlZaa!Wji^i
l^aaiV`ZVa^iiaZi^bZidXaZVc#
7ZeVi^ZciVcYYdVi]dgdj\]_dWXaZVc^c\ndjg
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\^kZndjVWZiiZgVeegZX^Vi^dc[dgi]ZegdeZgXVgZ
d[ndjgbVX]^cZhjceV^ciZYhjg[VXZh#
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iVi^kZ!Wjii]Z[daadl^c\hiZehldg`lZaa^cVl^YZ
kVg^Zin d[ h^ijVi^dch# 6alVnh [daadl i]Z bVcj[VX"
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Before cleaning, gather the following:
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Basic steps for removing rust preventative:
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[dg*¶&%b^cjiZh#
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d[[ZVh^an#>[ndj]VkZVeaVhi^XeV^cihXgVeZg!
hXgVeZd[[VhbjX]VhndjXVc[^ghi!i]Zcl^eZ
d[[i]ZgZhil^i]i]ZgV\#
4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc!
i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in
bZiVaegdiZXiVciidegZkZcigjhi#
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machin-
ery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrat-
ed amounts are inhaled.
Only work in a well-venti-
lated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Cleanup
BdYZa<%,%.B[\#H^cXZ*$&& "&,"
Lifting & Moving
You must use power lifting equipment and
assistance to lift and move this machine.
Inspect all lifting equipment to make sure
it is in working order and rated for the load
before attempting to lift. Ignoring this warn-
ing may lead to serious personal injury or
death.
Additional Cleaning Tips
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]^\]"fjVa^inlVnd^a!hjX]Vhh]dlcWZadl#
H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
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VgZVYYZY[dgkZgi^XVahjg[VXZh#GZh^hihhfjZZoZ
dji!gjcc^c\!Yg^ee^c\VcYcdc"\jbb^c\#
Figure 7.Eg^bgdhZ6gbdgEaViZAjWg^XVci#
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S. Balolia – President
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ZmiZcY[VgZcdj\][gdbi]ZhiVcYhdi]ViX]V^ch
dga^[i^c\higVehXVcWZaddeZYdgXdccZXiZYidVaa
[djgXdgcZghVcYi]ZaVi]ZXVcWZa^[iZY#
Figure 8.A^[i^c\]daZh#
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"&-" BdYZa<%,%.B[\#H^cXZ*$&&
Check Gearbox Oil
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fj^X` X]Vc\Z \ZVgWdm! VcY i]Z Vegdc \ZVgWdm
WZ[dgZegdXZZY^c\l^i]i]ZiZhigjc#GZ[Zgidi]Z
Lubrication ^chigjXi^dch dc Page 56 [dg bdgZ
YZiV^ahdcl]^X]ineZVcY]dlbjX]d^aidjhZ^c
ZVX]\ZVgWdm#
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Refer to the Lubrication
Section in this Manual
for Recommended
Oil Type.
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bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ
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kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY#
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i]Z [addg dg bdjci ^i dc bVX]^cZ bdjcih# 7di]
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ndjX]ddhZ!^i^hcZXZhhVgnidaZkZandjgbVX]^cZ
l^i]VegZX^h^dcaZkZa#
Bolting to Concrete Floors
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hijYh Figure 9 VgZ ild edejaVg bZi]dYh [dg
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[dgbdjci^c\ ndjgbVX]^cZVcYX]ddhZ i]Z WZhi
i]Vi[^ihndjgheZX^[^XVeea^XVi^dc#
Mounting
Figure10#BVX]^cZbdjciZmVbeaZ#
Using Machine Mounts
Jh^c\bVX]^cZbdjcih!h]dlc^cFigure 10!\^kZh
i]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dcgZYjX"
i^dc# I]Z aVg\Z h^oZ d[ i]Z [ddi eVYh Y^hig^WjiZh
i]ZlZ^\]id[i]ZbVX]^cZidgZYjXZhigV^cdci]Z
[addg#
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure9#Ine^XVa[VhiZcZgh[dgbdjci^c\id
XdcXgZiZ[addgh#
AV\H]^ZaY6cX]dg
VcYAV\HXgZl
Most electrical codes require that machines
connected to the power source by fixed
conduit MUST be secured to the floor.
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
NOTICE
6cX]dgHijY
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