Traub TNL12.2 User manual

DTE070EN - 15.09.2021
09.21/Ru (Transport, Aufstellung, Inbetriebnahme) - 20187889
Transport,
Installation,
Commissioning
TNL12. 2
OPERATING INSTRUCTIONS
Transport and installation

Note on applicability
Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical
progress expected.
A word on copyright
This document is protected by copyright and was originally compiled in German.
The duplication and distribution of this document or parts thereof is prohibited without prior consent of
the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are
reserved.
©Copyright by INDEX-Werke GmbH & Co. KG
Englisch

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Transport and installation
TNL12.2
DTE070EN - 15.09.2021
Table of Contents
SafetySafety .............................................................................................................................................................................................................................................................................................. 77
Explanation of symbols ..................................................................................................................... 7
Safety instructions documentation .................................................................................................... 7
Installation planInstallation plan ............................................................................................................................................................................................................................................................ 99
Installation plan TNL12.2, simplified .................................................................................................. 9
Installation items - load distribution TNL12.2 ..................................................................................... 10
GeneralGeneral .......................................................................................................................................................................................................................................................................................... 1111
Information for transporting the machine ......................................................................................... 11
Lifting device ................................................................................................................................. 11
Information on where the machine is installed ................................................................................. 12
Space requirements .......................................................................................................................... 12
Environmental conditions .................................................................................................................. 12
Subsoil, foundation ............................................................................................................................ 12
Floor trough ....................................................................................................................................... 13
Compressed-air supply ...................................................................................................................... 13
Operating material to be provided ..................................................................................................... 13
Pumps and tanks ............................................................................................................................... 13
Customer site attachment of a local extraction system .................................................................... 13
Power supply ..................................................................................................................................... 14
Main circuit breaker ........................................................................................................................... 14
External data transfer ........................................................................................................................ 14
Chip disposal ..................................................................................................................................... 15
Disposal of used operating materials ................................................................................................ 15
Observing the ground and wastewater regulations ........................................................................... 15
Transporting the machineTransporting the machine .......................................................................................................................................................................................................................... 1717
Delivery of the machine ..................................................................................................................... 17
Dimensions and weights ................................................................................................................... 18
Machine TNL12.2 .......................................................................................................................... 18
Cooling lubricant unit ..................................................................................................................... 18
Machine center of gravity (S) ............................................................................................................. 19
Transport by crane (min. 3 t capacity) ................................................................................................ 20
Attaching the lifting device components ....................................................................................... 21
Attaching the machine to the lifting device ................................................................................... 22
Transporting the machine ............................................................................................................. 23
Transporting with a forklift ................................................................................................................. 24
Technical requirements – forklift ................................................................................................... 24
Transporting with transport casters ................................................................................................... 27
Technical requirements – transport casters ................................................................................... 28

4Transport and installation
TNL12.2
DTE070EN - 15.09.2021
Table of Contents
Installing the machineInstalling the machine ........................................................................................................................................................................................................................................ 3333
Electrical connection ......................................................................................................................... 33
Aligning and doweling the machine ................................................................................................... 33
Spirit level and support surface ..................................................................................................... 33
Installation items ........................................................................................................................... 33
Aligning .......................................................................................................................................... 34
Fastening to the floor .................................................................................................................... 34
Removing the transport locks from the machine ............................................................................. 36
Locations of the transport locks on the machine .............................................................................. 36
Transport lock at main spindle ....................................................................................................... 37
Transport lock at counter spindle and back working attachment .................................................. 38
Upper tool carrier and front working attachment .......................................................................... 39
Transport lock at operating panel .................................................................................................. 39
Transport lock at work area door ................................................................................................... 40
Connecting the machine to central suction unit ................................................................................ 41
Shutoff valve for fire protection .................................................................................................... 41
Indicator lamp ................................................................................................................................... 43
Installing configuration levels and additional equipmentInstalling configuration levels and additional equipment .................................................................................................................. 4545
Transporting and installing the cooling lubricant unit ......................................................................... 45
Installing the cooling lubricant unit ................................................................................................... 46
Sealing of cooling lubricant unit / machine .................................................................................... 47
Connecting the cooling lubricant unit ............................................................................................ 48
Electrical connectionElectrical connection ............................................................................................................................................................................................................................................ 4949
Important notes ................................................................................................................................. 49
Pneumatic connectionPneumatic connection ........................................................................................................................................................................................................................................ 5151
Provision of compressed air .............................................................................................................. 51
Air consumption ............................................................................................................................ 51
CommissioningCommissioning .............................................................................................................................................................................................................................................................. 5353
Cleaning the machine ........................................................................................................................ 53
Check the operating fluid levels and replenishing, if necessary ........................................................ 54
Data loss due to prolonged downtime .............................................................................................. 54
Switching on the machine ................................................................................................................ 55

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Transport and installation
TNL12.2
DTE070EN - 15.09.2021
Table of Contents
Relocation of the machineRelocation of the machine .......................................................................................................................................................................................................................... 5757
Preparing the machine for transport .................................................................................................. 57
Transport locks on the machine ........................................................................................................ 57
Locations of the axes for attaching the transport locks ................................................................ 57
Drain the hydraulic tank before transport .......................................................................................... 58
Seal disconnected hose lines or pipelines ......................................................................................... 58
Corrosion protection .......................................................................................................................... 58
Transporting the machine with a truck .............................................................................................. 59
Loading guard ................................................................................................................................... 60

6Transport and installation
TNL12.2
DTE070EN - 15.09.2021
Table of Contents

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Transport
TNL12.2
DTE070EN - 15.09.2021
Safety
Explanation of symbols
This section explains the symbols that are used in the user documentation to
call attention to dangers and important notes.
This symbol warns against a direct, imminent danger to the life and
health of individuals. Failure to observe this danger warning may
result in severe health impairment such as perilous injury and even
death.
This symbol warns against a direct, imminent danger from electric-
ity. Failure to observe this danger warning may result in severe
health impairment such as perilous injury and even death.
This symbol indicates important notes for the proper operation of
the machine. Failure to observe this information may result in dam-
age to or malfunction of the machine or its components.
Safety instructions documentation
The user documentation and, in particular, the safety instructions
must be observed.
The safety instructions, as a separate document, are part of the
TRAUB user documentation.

8Transport
TNL12.2
DTE070EN - 15.09.2021
Safety

9
Transport, Installation, Commissioning
TNL12.2
DTE070EN - 15.09.2021
Installation plan
Installation plan TNL12.2, simplified
The corresponding installation and layout plan must be requested before the machine is installed.
Example shown
10011216412

10 Transport, Installation, Commissioning
TNL12.2
DTE070EN - 15.09.2021
Installation plan
DD
A
A
CC
B
B
Installation items - load distribution TNL12.2
Installation items A B C D
Max. static load (kN) 5.0 9.7 3.5 6.9