7. On the Axle end of the cart, insert four Round-
Head Square-Neck Carriage Bolts (item #4)
through the mounting holes in the Side Panel
flange and Base (see Figure 4-7). Attach bolts
using four M10 Flanged Nylock Hex Nuts (item
#16). Fully tighten the sixteen M10 x 25 Hex
Flange Bolts (item #6) from step 1 and the
fourteen M10 Flanged Nylock Hex Nuts (item
#16) from steps 5, 6, and 7.
Figure 4-7
8. Loosen the set screw (item #14) in the four Limit
Rings (item #15) (see Figure 4-8). Slide a Limit
Ring over each end of the Axle, followed by a
Wheel (item #13) and the remaining Limit Ring
(see Figure 4-8). Snug the Limit Rings and Wheels
to the Base. Fully tighten the Limit Ring set
screws to the Axle.
Figure 4-8
9. Turn the cart assembly over to the upright position.
Fully tighten the six M8 Flanged Nylock Hex
Nuts (item #2) from step 2.
CAUTION: Cart is heavy. To avoid injury,
use two or more people to return cart to
upright position.
10. Assemble the Angled Tray assembly as shown in
Figure 4-9. Use eight M8 x 16 Hex Flange Bolts
(item #5) and eight M8 Flanged Nylock Hex Nuts
(item #2) to attach the Angled Trays (item #8) to
the Hook Panels (item #7). Make sure to align and
insert the tabs on the Angled Trays into the correct
slots in the Hook Panels. When all tray tabs are
positioned correctly, fully tighten the eight M8
x 16 Hex Flange Bolts (item #5) and eight M8
Flanged Nylock Hex Nuts (item #8). Place
Angled Tray Rubber Mats (item #9) on to each
angled tray.
Figure 4-9
11. Insert the six hook tabs on the Angled Tray
Assembly into the vertical slots on the Side Panel
(see Figure 4-10). Be sure to use the Side Panel
that does not have the handle. When all six hook
tabs are inserted, press the Angled Tray Assembly
down to engage the hooks and attach to the Side
Panel.
Figure 4-10
12. Place a Top Tray Rubber Mat (item #23) into the
Top Tray (item #1).
