Bailey Infi90 User manual
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View
Instra
E96-506
Modular Power System
A0835
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WARNING
not1ces as
used
nth
s manual
apply
to
hazards
or
unsafe
pract
ces
wh
ch
cou
d resu t n personal
nrury
or
death
CAUTION
not
ces
apply
to
hazards
or
unsafe
pract
ces
wh
ch
cou
d resu t n
property
damage
NOTES
h1gh
1ght
procedures
and
conta
n nformat
on
wh
ch ass
st
the
operator
n
understand
ng
the
mformatton
conta
ned
n
th1s
manua
WARNING
INSTRUCTION
MANUALS
DONOT NSTALL
MANTA
NOROPERATETH
SEQU
PMENTWTHOUTREAD
NG UNDERSTAND
NGANDFOLLOW
NG
THE PROPER
Bailey
Controls
NSTRUCTONS AND MANUALS OTHERW SE NJURY OR DAMAGE MAY RESULT
RADIO FREQUENCY INTERFERENCE
MOSTELECTRON CEQU PMENT S
NFL
UENCEDBYRAD OFREQUENCY NTERFERENCE
(RF)
CAUT ON SHOULD
BE
EXERC SEDW TH REGARDTOTHE
USE
OF PORTABLECOMMUN CAT ONS EQU PMENT N THE AREA AROUND SUCH
EQU PMENT PRUDENTPRACT CE D
Cl
ATESTHATS GNS SHOULD
BE
POSTED N THE V C N TY
OF
THE EQU PMENT
CAUT ON NG AGA NST THE USE OF PCRTABLE COMMUN CAT ONS EQU PMENT
POSSIBLE PROCESS UPSETS
MA NTENANCE MUST
BE
PERFORMED ONLY BYQUAL
FED
PERSONNEL AND ONLY AFTER SEGUR NG EQU PMENT
CONTROLLEDBYTH
SPRODUCT
ADJUST
NGORREMOV
NGTH
SPRODUCTWH
LETS
NTHESYSTEMMAYUPSET
THE PROCESS BE NG CONTROLLED SOME PROCESS UPSETS MAY CAUSE NJURY OR DAMAGE
AVERTISSEMENT
MANUELS D'OPERATION
NE PASMETTRE
EN
PLACE REPAREROU
FARE
FONT ONNERCE MATER
ELSANSAV
OR
LU
COMPR S ETSU V LES
NSTRUCTONSREGL
MENTA
RESDE
BalleyControlsTOUTE
NEGL GENCE ACET EGARDPURRA T ETRE UNE CAUSE
DACC DENT
OU
DE
DEFAILLANCE
DU
MATER EL
PERTURBATIONS DE
LA
FREQUENCE RADIOPHONIQUE
LA PLUPART DES EOU PEMENTS ELECTRON!OUES SONT S NS BLES AUX PERTURBA1 ONS
DE
LA FREQUENCE
RAD 0 DES PRECAUT ONS DEVRONT ETRE
PR
SES LORS DE L UT L SAT ON
DE
MATER EL DE COMMUN CAT ON
PORT
AT F LA PRUDENCE
EX
GE OU LES PRECAUT ONS A PREDRE DANS CE CAS SO ENT S GNALEES AUX
Ef\oDRO
~s
VOuLOuS
DA"<S
VOTRE
uS
"<E
PERTES PROCEDE RENVERSEMENTS
L ENTRET
ENDO
TETREASSUREPARUNPERSONNELQUAL
F
EETENCONS
DERAT
ONDELASPECTSECUR
TARE
DESEQU PEMENTSCONTROLESPARCEPRODU T LADJUSTEMENT ET/OU L EXTRACT ON
JE
CE
PRODU TLORSOU l
EST NSERE A UN SYSTEME ACT F PEUT OCCAS ON NNER DES A COUPSAU PROCEDE CONTROLE SUR CERTA
NS
PROCEDES CES A COUPS
PEUVENT!
GALEMENT OCCAS ONNER DES DOMMAGES OU BLESSURES
NOTICE
The nformaton conta ned n th s documert s subject to change w thou! not ce
Ba
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ud
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t!ness
lor
any partcu ar use and/or for the performance of any matera and/or equ pment se
ectad
n who e or part w th the user oflor n
re
anceupon nlormat
on
conta ned here n Se eel
on
ofmater
as
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Th sdocumentcontans propretary nforrnat
on
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sdocument
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tten consent of
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I
E96
506A
Preface
The
Modular
Power
System
supplies
system
and
I/0
power
to
the
Infi
90
system
This
manual
explams
how
the
Power
System
oper
ates
through
supportive
text,
diagrams
and
flowcharts
It
provides
the
user
With
mtroductory
matenal
and
specific
mstrucbons
for
mstallahon,
operation,
troubleshootmg
and
mamtenance
for
the
sys
tern
based
on
the
Jt.CABOI
:System
Cabmet
and
Jt.Pt.PU3
Power
Entry
Panel.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
(~~,
~_/
List
of
Effective
Pages
Total
number
of
pages
m th1s
manual1s
53,
cons1stmg
of
the
followmg
Page
No.
Preface
L1st
of
Effecbve
Pages
111
through
vu
l l
through
I 10
2 l
through
2 7
3 1
through
3
12
4 1
through
4 3
5 l
through
5 5
6 1
7 1
through
7 4
8 1
A 1
Foldout
1
through
Foldout
2
Change
Date
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
Ongmal
When
an
update
IS
recetved,
msert
the
latest
changed
pages
and
d1spose
of
the
super
seded
pages
NOTE:
On an
updale
page
the
changed
text
or
tab
e s nd cated by a vert
ca
bar n
the
outer
marg
n
of
the
page
adjacent
to
the
changed
area A
changed
f
gure
s nd cated
by
avert
ca
bar
n the
outer
marg
n next
to
the f
gure
capt
on
The date
the
update
was
prepared
w
appear
bes
de
the
page
number
I
E96
506A
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1
E96
506A
SECTION
1 -
INTRODUCTION
.
OVERVIEW
HARDWARE
DESCRIPTION
Po\\
er
Entry
Panel
•
Fan
Assembly
Po"
er
Supply
Modules
Module
Mountmg
Umts
USER
QUALIFICATIONS
MANUAL
CONTENT
HOW
TO
USE
THIS
MANUAL
NOMENCLATURE
GLOSSARY
SPECIFICATIONS
REFERENCE
DOCUMENTS
SIZING
THE
MODULAR
POWER
SYSTEM
SECTION
2-
THEORY
OF
OPERATION
INTRODUCTION
POWER
DISTRIBUTION
POWER
ENTRY
PANEL
IEPEPOI
IEPEP03
AC
Transfer
Module
Bus
Mom
tor
Module
FAN
ASSEMBLY
MODULE
MOUNTING
UNIT
POWER
SUPPLY
MODULES
STATUS
SIGNALS
Po\\
er
System
Status
Bus
Voltage
Status
Po"
er
Module
Status
C\.lstomcJ
Alarm
Outputs
SECTION
3
-INSTALLATION
....
INTRODUCTION
UNPACKING
AND
INSPECTION
HANDLING
Special
Handhng
General
Handlmg
SYSTEM
INSTALLATION
PO\ver
Entry
Panel
(IEPEP03)
AC
Transfer
Module
•
Bus
Momtor
Module
Far
'\ssembly
Po\\
er
Supply
Modules
Table
of
Contents
Page
1-1
1-l
I
l
l
l
2
2
2
3
3
1-4
l 5
1 9
1 9
2-1
2 1
2 1
2 2
2 2
2-2
2 2
2 3
2 3
2 4
2 4
2 6
2 7
2 7
2 7
2 7
3-1
3 l
3 l
3 l
3 I
3 1
3 2
3-3
3 5
3 6
3 7
3 8
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(~)
~~~
Table
of
Contents
ccont nuedJ
SECTION
3
INSTAUATION
(cont
rued)
POWER
ENTRY
PANEL
(IEPI:.POl)
CONNECTING
MULTIPLE
MODULE
MOUNTING
UNITS
Module
Bus
Cable
(Three
W1re,
Tw1sted
pa1r)
Sla'
e
E'pander
Bus
Cable
(RJbbon)
SECTION
4 -
OPERATION
INTRODUCTION
LED
INDICA
TORS
AC
Transfer
Module
Bus
Monttor
Modu1e
Po\\
er
Supply
Module
AC
TRANSFER
MODULE/BUS
MONITOR
MODULE
REMOVAL
DURING
OPERATION
RECOMMENDED
START
UP
PROCEDURES
SECTION
5
TROUBLESHOOTING
.....
INTRODUCTION
Troubleshooting
IEPEP03
Systems
Troubleshoottng
IEPEPOl
Systems
SECTION
6
MAINTENANCE
..
INTRODUCTION
MAINTENANCE
SCHEDULE
SECTION
7 -
REPAIR/REPLACEMLNT
PROCEDURES
INTRODUCTION
SPARE
PARTS
AC
TRANSFER
MODULE
REPLACEMENT
BUS
MONITOR
MODULE
REPLACEMENT
FAN
ASSEMBLY
Fuse
Replacement
Fan
Assembly
Replacement
POWER
SUPPLY
MODULE
Fuse
Replacement
Module
Replacement
SECriON
8
SUPPORT
SERVICES
.............
.
GENERAL
INFORMATION
REPLACEMENT
PARTS
AND
ORDERING
INFORMATION
TRAINING
•
TECHNICAL
DOCUMENTATION
APPENDIX
A -
QUICK
REFERENCE
MATERIAL
v
Page
3
10
3 11
3 12
3 12
.
4-1
4 l
4 l
4 l
l
4 1
4 2
4 2
.
5-f
5 l
5 3
5 5
.
6-1
6 l
6 l
. 7-1
7 l
7 1
7 1
7 2
7 2
7 2
7 2
7 3
7 3
7 4
.
8-1
8 1
8 1
8 1
8 I
.A-1
I
E96506A
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I
E96
506A
No
2 I
2 2
2 3
2 4
3 I
3 2
3 3
3 4
3 5
3 6
3 7
3 8
3 9
5 I
5
2.
5 3
Foldout
Foldout
No.
3 1
3 2
4 1
6 1
7 1
A-1
1
2
List
of
Figures
Title
Modular
Power
System
Archttecture
Block
Dtagram
Block
Dtagram
Po\\
er
Dtstrtbutlon
to
the
PAS
Block
Dtagram
PAS
Converter
and
Status
Ctrcuttry
Status
Stgnal
Block
Dtagram
System
Cabmet
(Rear
Vtew)
Ctrcutt
Breakers
CB1/CB2
AC
Transfer
Module
S•,ttch
S1
Bus
Mom
tor
Module
Fan
Assembly
PO\'I>er
Supply
Module
(IEPAS01
shown)
Recommended
Po\'~>er
Supply
Module
Layout
IEPEPOl
Rear
Vte\\
Conn<"ctmg
Cables
to
Multiple
Module
Mountmg
Un
ts
Po\\
er
Entry
Panel
(IEPEP03)
Troubleshooting
Flowchart
Bus
Momtor/Po\\
er
Supply
Module
Troubleshootm
5
Flo\\
chart
Po\\er
Entry
Panel
(IEPEP01)
Troubleshootmg
FloH
chart
IEPEP03
System
Cabmet
Wmng
Dtagram
IEPEP01
System
Cabmet
Wtnng
Dtagram
Page
2 I
2 4
2 5
2 6
3 2
3 3
3 6
3 7
3 7
3 9
3 9
3-11
3-12
5 1
5 2
53
Foldout
1
Foldout
2
List
of
Tables
Title
Bus
Mom
tor
Module
Swttch
Settmgs
Bus
Mom
tor
Module
jumper
Settmgs
LED
Condttwns
Mam
tenance
Schedule
Recommended
Spare
Parts
Ltst
Swttch
and
jumper
Setttnl'[
Reference
Page
3 6
3 6
4 2
6 1
7 4
A 1
v
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Safety
Summary
VI
GENERAL
WARNINGS
SPECIFIC
WARNINGS
SPECIFIC
CAUTIONS
Equ1pment Environment
A I
components
whether
1n
transportation
operation
or
storage
must
be
n a noncorros1ve
env
ronment
Electrical Shock Hazard During Maintenance
D
sconnect
power
or
take
precaut
ons
to
ensure
that
co
1tact w
th
energ
zed
parts
s
avo
ded
when
serv c
ng
Special Handling
Th
s
module
uses
Electrostat
c
Sens
t1ve
Dev1ces (ESD)
Ensurethat
the
c
rcu~
breakerfor
theIne
powersupply s
OFF
as
you
do
these steps Do not
tum
thiS
breaker on unt the nstructons tel
you
(o3-3)
The
plast
c
covers
on
the
Modu
e
Mount
ng
Un
t
backp
ane
protect
agamst
nc
dent
a
contact
w
th
AC
Do
net
remove
these
covers
(p
3 8)
To
prevent
shock
when
remov
ng
the
power
supply
modu
e
wa
t
5
seconds
to
a
ow
1ne
f
ter
capac
tors
to
d
scharge
before
han
d
ng
module
Then,
s
de
the
module
the
rest
of
the
way
out Do
not
grab
the
modu
e
by
the
heat
s nk ( t
may
be
hot)
support
t
by
the
bottom
edge
of
the
CirCUit
board
(p
3 1o, 7 3)
D
sconnect
power
before
nsta
1ng
d
pshunts
for
save
modules
on
the
MMU
backp
ane
(slave
expander
bus)
Fa
lure
to
do
do
cou
d
resu
t n severe
or
lata
shock
(p
3 10}
Improper
sw
tch
sett
ng
can
cause
permanent
damage
to
the
PF
Board
I
exposed
to
the
h1gher 1nput
voltage
(p
3 1o)
I
E96
506A
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
I
E96
506A
AVERTISSEMENT
D'ORDRE
GENERAL
AVERTISSEMENT
D'ORDRE
SPECIFIOUE
ATTENTION
D'ORDRE
SPECIFIOUE
Sommaire
De
Securite
Environment
de
l'equlpement
Ne pas soumettre les
composants
a
une
atmosphere
corros
ve
ors
du
transport
de
l'entreposage
ou
de
I utlltsat
on
Rlsques
de
chocs electrlques lor
de
l'entretlen
S assurer
de
debrancher
l'al
mentat
onou
de
prendre
es precau
ttons necessatres a eviler
tout
conatact avec
des
composants
sours tenston lors
de
'entret1en
Precautions
de
Manutentlon
Ce
module
content
des
composantes
senstb es aux
decharges
e
ectro
stat
ques
Au
moment
d'effectuer ces etapes, ve
era
ce
que
le d sroncteur
de
I ahmentat1on
de
hgne sott ETEINT N altumer
le
dtsroncteur
qua
etape ndtquee
dans
e
manue
(p 3 3)
Les couvercles
de
p ast1que
de
a p
aque
arr
ere
du
chass
s
de
montage
des
modules
(mmu) assurent
une
protectton
contra
'expos
ton
au
courant
alternat f Ne
pas
ret rer ces
couverc
es
(p
3 8)
Pour
evlter les
chocs
electr
ques
attendre
5
secondes
avant
de
toucher
au
module
af
n
de
permettre Ia d ss1pat1on
de
energ e
emmagas
nee
dans
es
condensateurs
de
f trat
on
On
peut
ensu te rettrer e
modu
e
comp
element
en le t1rant vers
so1
Ne
pas
ten
r e
module
au n veau
du
d1ss
pateur
therm
que
mats
p utot au n1veau
de
Ia part1e mfereure
de
Ia
carte
de
dtrcu
ts
tmpr
mes
(p
3
10
7 3)
Couper
I al
mental
on
avant d
nsta
er
les d
pshunts
sur
a
p
aque
arr
ere
du
chasSIS
de
montage
de
modules
(MMU) Toute
neg
gence
a cet
egard
const
tue
un
r
sque
de
choc
pouvant
entramer
des
b assures graves, votre moretl es (p 3 1
0)
un
Jtty
ctye
UJctde4udt
de~
~nt~rru~teur~
f.Jeut tmhctut:n
de:,
dommages
permanents a Ia carte
PF
( nterruptton
due
a une
panne
d al mentation) s e e est sourn
se
a Ia
tens
on
d entree
elevee (p 3-1
O)
v
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I E96
506A
OVERVIEW
SECTION
1 -
INTRODUCTION
The
Infi90
power
system
provides
+5,
+15, 15
and
+24 VDC
to
power
process
control
modules
and
fJeld
termmatlon
de
v1ces
The
svstem
consists
of
the
Power
Entry
Panel.
Fan
Assem
bly,
Power
Supply
Modules
and
their
mountmg
umt,
bus
bars
and
assoCiated
wtring
The
power
modules
provtde
scalable
power
forlogic
and
I/0
functtons
through
N+l
redundancy.
In
thts
type
of
redundancy,
power
modules
equally
share
output
If
any
power
module
falls,
the
remammg
power
modules
adjust
thetr
outputs
to
meet
the
total
system
load
Therefore,
redundancy
can
be
provided
by
one
extro
power
module
be
yond
the
mmimum
number
reqmred
to
power
the
system
HARDWARE
DESCRIPTION
Power
Entry
Panel
Fan
Assembly
Power
Supply
Modules
The
Power
Entry
Panel
supplies
lme
power
to
the
system
cabmet
There
are
two
versions
IEPEPOl
and
IEPEP03
The
IEPEPOlts
the
baste
versiOn
It
has
surge
protection
and
Pov.er
Fatl
Interrupt
detectiOn,
however,
Jt
does
not
have
cJrcmt
breakers
or
de
voltage
momtonng
capabihhes
The
IEPEP03
has
additional
features
The
IEPEP03
transfers
redundant
power
to
the
system
cab
met
and
mom
tors
system
status
It
con
tams
the
AC
Transfer
Module
and
the
Bus
Momtor
Module
wh:ch
perform
these
funrhon~
ThP
AC
Tr~nc:;fp.r
Mn1n1P
mnn1tor<;.
hnP
vo1htgP
mputs
to
the system
cabmet,
provides
automatic
AC
lme
transfer
(for
redundant
AC
hnes)
and
generates
a
power
fat!
mterrupt
(PFI)
signal
The
Bus
Mom
tor
Module
monitors
the
power
system
and
provides
status
and
customer
alarm
out-
puts
The
IEFANOCJ
Fan
Assembly
provtdes
a1r
flow
coolmg
for
the
power
supply
modules
and
process
control
modules
m
the
system
cabmet.
There
are
two
power
supply
modules
IEPASOl
and
IEP
AFOl
The
IEP
A
SOl
prov1des
de
voltages
of
+5, +15, 15
and
+24
The
IEP
AFOI
prov1des
+24
VDC
only
for
f1eld
pow-
ered
dev1ces
OVERVEW
1 1
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,/~
~---------------/
INTRODUCTION
Module
Mountmg
Units
USER
QUALIFICATIONS
MANUAL
CONTENT
USER OUALIF CATIONS
1 2
The
Module
Mountmg
Umt,
IEMMUOl,
prov1des
the
housmg,
power
connections
and
Signals
for
power
supply
and
process
control
modules
The
IEMMU02
has
the
same
functionality
as
the
lEMMUOl,
but
1!
IS
a
rear
mounted
umt
Its
pnmary
use
IS
m
smaller
system
cabmets
hke
the
MINI
90™
system
Th1s
m
anual1s
not
a
tutonal
Therefore,
the
user
should
have
trammg
as
an
electncal
techmc1an
That
IS,
he
should
know
the
bas1cs
of,
and
precauhons
for,
workmg
w1th
AC/DC
volt
ages,
and
how
to
use
vanous
measunng
mstruments
such
as
digital
voltmeters
Th1s
manual
prov1des
mtroductory,
mstallatwn,
operahon,
cahbrahon,
troubleshoohng
and
mamtenance
mformahon
Read
and
understand
this
document
before
placmg
the
power
svstem
mto
service
A
summary
ol
sectiOn
content
follows
Introduction
An
overv1ew
of
the
system,
descnphon
of
hardware,
glossary
of
umque
terms,
reference
documenta
hon,
and
physiCal
and
electncal
specifJCaflons
Theory
of
Operation
A
block
d1agram
to
explam
how
key
parts
of
the
system
operate
Installation
Handlmg,
mspect10n,
location
and
&afety
con
siderahons,
setup
(e
g,
sw1tch
settmgs),
mlerfacmg
Operation-
Start
up,
how
to
use,
mdivldual
controls
Troubleshootmg
Error
mdiCatwns,
corrective
actwns,
problem
determmahon
and
venficahon
Repair/Replacement
Procedures
repair
and
replacement
Procedures
for
user
Support
Serv1ces
Replacement
parts,
warranty
pohcy
I
E96506A
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
I
E96506A
INTRODUCTION
HOW
TO
USE
THIS
MANUAL
NOMENCLATURE
Read
th1s
manual
in
sequence
To
get
the
best
use
of
th1s
manual,
read
It
from
cover
to
cover,
then
go
back
to
spec1f1c
sections
1.
Read
and
do
the
steps
m
the
Installation
section
2
Read
the
Operation
sechon
thoroughly
before
powenng
up
the
system
3
Refer
to
the
Troubleshooting
sectiOn
for
what
to
do
1f
a
problem
occurs
4
Read
the
Repair/Replacement
Procedures
section
tf
system
repairs
are
needed
5
Use
the
Support
Services
sechon
for
a
replacement
parts
hst
and
warranty
informah:m.
Nomenclature/
Hardware Part Number
AC
F
eld
Power
Modu
e lEPAF01
AC
System
Power
Module
JEPAS01
Cab
net
AC
Bus
Bar
1948516
3
Cabmet
DC
Bus
Bar
1948506
6
Cable
Save
Expander
Bus
1948502A0340
MMUtoMMU
Cable,
MMU
to
AC
Bus
6637818-1
Cab
e, R
bbon,
MMU
to
DC
Bus
Bar
1948509A5
<=anAssell'by
120VAC
EFAN01
240VAC
EFAN02
lnfl
90
System
Cab
net
ECAB01
Module
Mountmg
Un
t
(Front
Mount)
IEMMU01
Module
Mountmg
Umt
(Rear
Mount)
IEMMU02
Power
Entry
Panel
w
th
PFI
Board
1EPEP01
(No
C
rcu
t
Breakers)
Power
Entry
Pane
With
AC
EPEP03
Transfer
and
Bus
Mon
tor
Modu
es
and
C
rcu
t
Breakers
HOW
TO
USE TH S MANUAL
1 3
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'~~~
~~
INTRODUCTION
GLOSSARY
Term
ATM
BIM
BMM
1/0
LIM
LIS
Module
Bus
MMU
PAF
PAS
PEP
PFI
PCU
Process
Control
Module
SBM
Termination
Module
(TM)
Termination
Unit
(TU)
GLOSSARY
1 4
Definition
AC
Transfer
M
odu
e
Mon
tors
1nput
voltage
sw1tches
redundant
I
ne
nputs
Bus
nterface
Modu
e
Commumcates
w
th
other
modules
on
t1e
Modu
e
Bus
Bus
Momtor
Modu
e
Man
tors
bus
voltages
sends
s
gna
f
vo
tages
fal
out
of
to
erance
Inputs/Outputs
Loop
nterface
Modu
e
Lmks
the
process
control
un
t
to
the
Pant
Loop
Loop
InterfaceS
ave
L
nks
the
process
contra
un
t
to
the
Suaerloop
Sena
common
cat
on
nk
between
nte
gent
process
centro
modu
es
Modu
e
Moum
~g
lm
t
Power
Supp
y
Modu
e
outputs
+24
VDC
on
y
{for
fed
powered
de
vces)
Power
Supp
y
Module
outputs
+
5,
+
15
15
and
+24
VDC
Power
Entry
Panel
Power
Fa
nterrupt
S
gna
generated
by
the
PEP f
oss
of
ac
or
out
of
to
erance
1nput
Process
Contra
un
t RacK
type
ndustr
a
cab
net
corrtd
rr
r g
<.-orrtro
save
and
power
modu
es
Any
of
the
nf
90
modu
es
Some
examp
es
Mu
11
Funct
on
Processor
Modu
e D g
tal
S
ave
Module
Super
oop
Bus
Modu
e
Acts
as
the
trans
ator
between
the
Modu
e
Bus
and
Super
oop
Prov
des
nput/output
connect
on
between
plant
eqUipment
and
pro
cess
modu
es
It s
des
nto
a
slot
m
the
Term
nat
on
Mount
ng
Un
t
Prov
des
nput/output
connect
on
between
plant
euq
pment
and
pro
cess
modu
es
It
rs
a f
at
c
rcu
t
board
for
panel
mount
ng
I
E96
506A
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
INTRODUCTION
SPECIFICATIONS
INPUTS
(IEPAS01/1EPAF01)
Power
Requirements
102
VAC
to
132
VAC
Operating
204
VAC
to
264
VAC
(120
and
240
VAC rumper
cJnftgurable)
Frequency
47Hz
to
63Hz
Input
Current
1 6
amps
max1mum
per
Power
Supply
Modu
e
Inrush
Current
<
15
amps
per
supply
module
fu
ly
loaded
INPUTS
(SYSTEM)
Harmonic
Distortion
5%
Maximum
interruption
1 eye e
(non
repet
t ve)
Maximum
Line
Noise
+ 100%
of
I
ne
ampl
tude
(lor
2
rn
crosecunds
every
ha
f cycle)
t--
Surge
Protection
Differential
Mode
Common
Mode
120
VAC
nput
to
PEP
295
to
350
VO
IS
max
500
to
650
volts
max
240 VAC
mp~t
to
PEP
650
to
750
volts
max
800
to
1 1
00
volts
max
Trans1ent
Vo
tage
6000Vpeak
Trans
ant
Current
3000Apeak
-
Input
Leakage
Current@
240
VAC
l
ne
to
Neutral
11
rnA
Neutral
to
Ground
055mA
OUTPUTS
(NiPAS01/IEPAF01)
Output
Voltage
IEPAS01
Module
25
5 VDC
+0
6% @ 4
amps
or
51
VDC
±3%@
10
amps
and
+15
VDC
+6%@
0.5
amps
15 VDC
+6%@
o5
amps
JEPAF01
Modu
e
25
5 VDC
+0
6%@
4
amps
SPEC FICATONS
I E96 506A 1 5
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
~)
INTRODUCTION
SPECIFICATIONS
(cont
nued)
OUTPUTS
(IEPAS01/IEPAF01) (continued)
Line Regulation
05%
Hold
UpTime
~0
ms,
output
ful
y
loaded
Heat
Dissipation
25
watts
per
modu
e
maxtmum
OUTPUTS
(System)
Module
and
1/0
Bus
Voltage
Requirements
Bus Voltage
+5VDC
4
75
VDC
m n
mum
5
25
VDC
max
mum
50
mV
peak
to
peak
r
pp
e
max
mum
+15
VDC
14
65
VDC
m n
mum
15
75
VDC
max
mum
100
mV
peak
to
peak
r
pp
e
max
mum
15
VDC
14
65
VDC
m n
mum
15
75
VDC
maJ<Imum
100
mV
peaK
tu
fl"'""
,
pp
e
Tax
-uT
+24
VDC
25
5
VDC
m n
mum,
27 0
VDC
max
mum
1
oo
mV
peak
to
peak
r
pp
e
max
mum
Bus
Monitor
Trip
Pomts
Bus Voltage
+5VDC
4
76
VDC
+0
06 VDC
+15
VDC
14
3
VDC
+0
30
VDC
15
VDC
14
3
VDC
+0
30
VDC
+24VDC
23
0
VDC
+0
40
VDC
AC
Input
Monitoring
and
TransfPr
Low
Vo
tage
Detect
90
V
rms
+2
V
rms
for
120
VAG
nommalmput
180
V
rms
+4
V
rms
for
240
VAC
nom
na
mput
L
ne
Interrupt
23msto32ms
Detect
Tme
Redundant
AC
16
ms
max
mum
(
EPEP03
only)
Transfer
Ttme
SPEC FICATIONS
(cont
nued)
1 6 I
E96
506A
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
E96
506A
INTRODUCTION
SPECIFICATIONS
(cont
nued)
OUTPUTS (System)
(cent
nued)
Auxiliary Bus Voltage
Monitor
Trip Points
Bus
Voltage
+24VDC
+4BVDC
+125
VDC
Status and Alarm
Requirements
PowerModue
Status
nput
Power
Fa
5
gna
Output
Power
System
Status
Output
to
System
Common'
Ct.sto~er
A!a•"l
Output'
Aux
ary
Status
S
gna
nputs'
Radio
Frequency
Interference
Mounting
Physical Dlmens
ons
IECAB01
Cabinet
Heght
W1dth
Depth
Weght
EPEP03 on y
+21
8
+04
VDC
+43
7
+0
5
VDC
+1140+1
OVDC
Low
True
TTL
Leve
2 rnA
max
mum
Low
True
TTL
Leve
60
mA
max
mum
( EPEP01
and
IEPEP03)
Low
True,
TTL
Leve,
4
mA
max
mum
C
ose
to
A
arrr
24
VDC
!""ax
f""uf"'
'20
~A
( nduct1ve
cads
reqwre
d
ode
suppress
on)
Low
True
TTL
Leve
1 rnA
(Low
~2
VDC,
H
gh
>3
VDC)
-----------1
GENERAL
Va
ues
not
ava
lab
e at
th
s t
me
Keep
cab
net
doors
c
osed
D
::1
not
use
commun
cat
on
eqUipment
any
c
oser
than
2
meters
from
the
cabmet
Power
Supply
Modules
occupy
one
slot
1n
the
NF
90
Module
Mount
ng
Un
t
(MMU)
Fastens
to
MMU
w
th
two
half
turn
latches
on
the
face
pate
87
nches
(220
em)
24
1nches
(61
em)
30
nches
(76
em)
800
pounds
max1mum
{362
kg)
SPEC
F
CAT
ONS
(cont
nued)
1 7
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
'~~~
~~
INTRODUCTION
SPECIFICATIONS
(coni
nued)
Physical
Dimensions
<ont nue<t
EPEP01
Heght
Wdth
Depth
EPEP03
Heght
Wdth
Depth
EFAN01/02
Heght
Wdth
Depth
EMMU01/02
Hetght
Wtdth
Depth
Environmental
Room
Ambtent
Temperature
Maxsmum
Module
Ambtent
Temperature
Humdty
Cool
ng
(Fan)
Atmosphere
Ar
Qua
ty
Certifications
SPEC FICATIONS
(coni
nued!
1 8
GENERAL !cont
nued)
52
nches
(13
20
em)
19
nches
(48
26
em)
4 5 snch"'"
(11
4::1
rm)
6 9
nches
(17
52
em)
19
nches
(48
26
em)
27
nches
(68
58
em)
1
75
nches
(4
44
em)
19
nches
(48
26
em)
13
nches
(33
02
em)
7
mcnes
(1 r
t8
em)
19
snches (48
26
em)
12
5mches
(31.75 em)
70°C
(158°F)
Basep
ate
must
not
exceed
85
'C
(188°F)
5%
to
90%.
+5%
up
to
55°C
(131
°F)
noncondens
ng
0%
to
45%
at
70°C
(158°F)
noncondens
ng
180
CFM
typ
ca
Sea
eve!
to
3
km
(1
86
m es)
Noncorros
ve
Meets
IEEE
472
1974
Surge
Test
requ
remems
GSA
cert
ftcat
on
pend
ng
as
process
control
eqwpment
tn
an
ord
nary
(nonhazardous)
env
ruurnert
Spec
f ca
ons
SubJect
To
Cbanlj!e W
thout
Nc
uce
E96
506A
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
I E96 506A
INTRODUCTION
REFERENCE
DOCUMENTS
Refer
to
these
Batley
instructiOns
for
related
mformatton.
I-E93
900
5
I-E93
911
SIZING
THE
MODULAR
POWER
SYSTEM
Stte
Preparatwn,
Plannmg
and
Equtpment
Instal!ahon
Termination
Umt
Manual
The
followmg
text
and
equation
explam
how
to
determme
the
number
of
Power
Supply
Modules
needed
for
a
particular
system
The
output
characteristics
of
the
Modular
Power
System
relate
to
the
heat
removal
from
mam
components
on
the
ctrcmt
board
These
mam
components
have
a
maxtmum
temperature
ltmtt
of
85°C
(185°F)
on
thetr
baseplate
The
heat
from
these
devtces
dtsstpates
through
the
heat
smk
at
tached
to
these
components
The
thermal
charactenshcs
of
the
heat
smk
change
as
the
Ellr
flow
vanes
Worst
case
cal
culattons
show
the
efftCJency
of
components
to
be
80%
Heat
smk
dtsstpahon
of
approxtmately
..!5
watts
produces
a 15°C
(59°F}
nse
(maxunum
heat
nse
at
70°C
(158°F)
ambtent
temperature
mstde
cabmet)
Overall
power
reqmrements
for
SV
and
24V
power
are
known
after
specifymg
the
hardware
needed
m a
parltcular
cab
met
Let
d
heat
sink
power
dtsstpahon
derahng
factor
1 00
for
both
m a
typtcal
control
room
environment
(.jU°C (8U°F)
maxtmurn)
A
total
5V
current
reqmrements
for
system
cabmet
B
total
24V
current
requ
red
for
system
cabmet
Q
number
of
supphes
reqmred
for
the
system
Q
1/d
(A/10
+
B/4)
System
Calculation
Example
Assume
d 1 0
for
a
typtcal
system
cabmet
m a
control
room
envtronment
A
26
5
amps
(5V
cabmet
reqmrement}
B
31
amps
(24V
cabmet
reqmrement)
Subshtute
these
values
mto
the
equation
and
solve
for
Q
Q 1/1 0
(26
5/10
+ 3
1/4)
REFERENCE DOCUMENTS
1 9
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
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