Baker BP Dominator 3650E User manual

66
B
BP P D Do om mi in na at to or r M Mo od de el l 3 36 65 50 0E E
S
St ta at ti io on na ar ry y B Ba an nd d S Sa aw wm mi il ll l
U
Us se er r M Ma an nu ua al l
Ellington Industrial Supply, Inc.
P. O. Box 128
Ellington, Missouri 63638 USA
Web site: www.baker-online.com E-mail: [e-mail]
Phone: (573) 663 – 7711 Fax: (573) 663 – 2787
Equipment Photo

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2
TABLE OF CONTENTS
1
INTRODUCTION
3
Machine Purpose/Function
3
Definition of Terms
4
Manual Contents Notice
5
Machine Specifications and Requirements
5
Representations and Warranties
6
Service Policy
7
2
RULES FOR SAFE OPERATION
8
Safety Expectations for Operating Power Equipment
8
Control of Hazardous Energy – (Lockout / Tagout)
9
Machine Safety Decals
10
3
MACHINE FEATURES
11-12
4
SET-UP
13
Receiving and Inspection
13
Operator Training
13
Machine Positioning
14-16
5
OPERATION
17
Initial Start-up
17
Start-up Procedure
17
Operator Control Station
18-19
Basic Log Handling
20
Leveling the Head Frame
21-22
Computer Setworks
23-31
Finished Product
32
6
MAINTENANCE
33
General Clean Up
33
Inspection and Preventative Maintenance Checklist
34-43
Bearing Lubrication Information
44
Changing Blades (Removal and Installation)
45
Blade Tracking
46
Tracking the Blade
46-52
7
GUIDES
53
Setting the Bullet Guides
54-57
Lubricating the Blade
58
Checking the Drive Wheel to Idler Wheel Alignment
59
Changing the Drive Belt
60
Trouble Shooting (Hydraulics; Mechanical; Electrical; Production)
61-68
8
PARTS AND SERVICE
69
Machine Parts List
69-72
Service Contact Information
72
Serial Number Location
72

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INTRODUCTION
Thank you and congratulations on the purchase of your new Baker BP Dominator Stationary Band
Sawmill. It has been designed to be durable, productive and easy to use. When properly ran and
maintained, it will provide you with many years of profitable operation.
For safety reasons, and for your own best use of the Baker BP Dominator Stationary Band Sawmill, we
insist that you read this manual fully, and constantly review and refer back to it as necessary.
No one should attempt to operate or perform maintenance on this equipment until they have taken the time to read
and understand the information contained in this manual.
** FAILING TO DO SO MAY RESULT IN SERIOUS INJURY **
Machine Purpose/Function
Your Baker BP Dominator™ Stationary Band Sawmill was designed for industrial-strength, high
production sawmilling. The BP Dominator brings several ergonomic and functional tweaks to help make
your log breakdown experience as worthwhile as possible.
A 50-hp electric motor comes standard to power your way through both softwood and hardwood logs
measuring up to 36" in diameter! Hydraulic controls are centrally located at one end of the Baker BP
Dominator’s durable, steel I-beam frame. Two 36"-diameter, all-steel band wheels help to extend blade
life and improve cutting speed without sacrificing accuracy. Plus, you’ll appreciate the BP Dominator’s
incredibly fast saw head return speed.

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Definition of Terms
All Stop
Safety button (typically “red”) designed to immediately shut-down machine operation
Bark
The outer-most protective layer of a tree composed of dead cork and other elements
Band Saw
A saw consisting of a continuous piece of flexible steel, with teeth on one side
Board Foot or
Board Feet
A form of measurement where one board foot equals the volume of a board 1 inch thick by 12
inches wide and 12 inches long (1” x 12” x 12” = 1 board foot)
Cant
The 3 or 4 sided timber left over from a log, normally the center or core of the log
Cant Hook
A device used for rolling cants or logs
Carriage
A framework on wheels that allows movement of the saw back and forth past the log
CFM
(cubic feet per
minute)
A measure of the volume of a substance flowing through air within a fixed period of time
De-barker
A device used to remove bark from logs prior to processing or sawing
Diagram
A plan, sketch, drawing, or outline designed to graphically demonstrate or explain how something
works or to clarify the relationship between the parts of a whole
Edge Guide
A straight edge that is used to guide a 3-sided flitch along a piece of material
End Stop
A mechanism designed to stop the progress of an off-loading board
Fence (Arm)
A straight guide used to keep a log, cant or board a set distance from a blade or cutter
Flitch
A longitudinal section of a log with wany edges
Saw head or
Head Saw
The principle support structures on a sawmill that carries the motor, wheels and band blade used
for the initial breakdown of a log
Kerf
The groove or thickness of the path cut by the saw teeth; the total amount of sawdust removed
during a single cut
Lift Point
A point where pressure can and should be applied for lifting
Live Rollers
A powered roll case that mechanically moves material
Lockout /
Tagout
Requires authorized employee(s) to lock and tag the energy-isolating device(s) to prevent the
release of hazardous energy in order to prevent injury to employees, normally while performing
maintenance or repairs
Log Bunk
A cross support that a log is loaded onto
Off-load
The side of a machine where the work piece (slab, cant, board, etc.) exits
Production Rate
A produced or processed quantity measure with respect to another measured quantity of time; for
example number of boards per minute, board feet per hour, per day, per week, etc.
Schematic
A structural or procedural diagram, typically of an electrical or hydraulic system
Slab
The exterior portion of a log removed by the saw, having one flat and one rounded portion of a log
Thin Kerf
A relative term, typically referencing band saw blades which are usually thinner than circular saw
blades thus resulting in greater lumber recovery, accuracy and smooth finish
Wany
Waning or diminished in some parts; not of uniform size throughout; sawed boards or timber that is
tapered or uneven, from being cut too near the outside of the log, barky
Yield
To generate a return for effort, an amount produced

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Manual Contents Notice
This manual is not totally comprehensive. It does not and cannot convey every possible
safety and operational problem that may arise while using this machine. The manual will
cover many of the basic and specific safety procedures needed in an industrial
environment.
All federal and state laws and any regulations having jurisdiction covering the safety
requirements for use of this machine take precedence over the statements in this manual.
Users of this machine must adhere to such regulations.
Machine Specifications and Requirements
Power - Model 3650E:
50-hp (37.3 kw) Electric TEFC
motor
Cutting Capacity:
36 in (91 cm) maximum diameter
28 in (71 cm) through center
Log Length Capacity:
21 ft (6.4 m)
Blade Positioning:
1 ½” up to 31”
Mill Dimensions &
Weight:
21 foot (6.40 m) Model:
Length: Length: 29 ft. (8.84 m)
Width: Width: 107 in. (2.72 m)
Height: Height: 9 ft.-4 in. (2.84 m)
Weight: 9,400 lbs (4,263 kg)
Band Blades:
20 ft. x 1 1/2 in (6.1 m x 38.100 mm) or
•2 in Blades are available.
Blade Thickness:
0.042 in (1 mm)
Band Wheels:
36 in (91 cm) diameter; all-steel with crown
Sawdust Removal:
6” (152mm) outlet; min. 1,300 CFM suction
recommended at dust removal chute
Power and Utilities Requirements
For safe and effective operation confirm your incoming voltage and available
amperage is equal to what the machine has been wired for at the factory.
A qualified electrician should complete electrical connections and check
for correct motor directional rotation.
Ensure all wiring and electrical connections are located in a safe position and
away from any hazardous conditions.
Efficient dust and chip removal requires a minimum of 1,300 CFM suction at the
machine dust removal chute. This is an employer/owner responsibility.
Note: The Baker BP Dominator MUST have a separate ground in addition to the main
electrical ground provided at your electrical source.
We also recommend using a certified ground at your power source as this will help prevent
damage to the electrical and computer systems that could result from a power surge or an
electrical storm.

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REPRESENTATIONS AND WARRANTIES
1. Ellington Industrial Supply Inc. d/b/a Baker Products machinery is warranted against defect in material or workmanship
starting from the date of shipment from the manufacturing plant.
2. This warranty is given solely to the "original purchaser" of the equipment and is in no way to be expressed or implied that
it is transferable to any other parties without the written consent and approval from the CEO of Ellington Industrial Supply Inc. d/b/a
Baker Products.
3. Ellington Industrial Supply Inc. one (1) year warranty period covers all items built at its manufacturing facilities including
structural frame, cowlings, doors, shafting, dust chutes and guards.
4. Ellington Industrial Supply Inc. will honor six (6) months of warranty coverage for miscellaneous vendor-purchased-
supplied items including bearings, chain, sprockets, hydraulic components, etc. Diesel and gasoline engine warranty will be subject
to engine manufacturer terms.
5. Ninety (90) days of warranty coverage is provided on all electrical parts. All electrical components and wiring has been
installed in accordance with the National Electrical Code (NEC) of the United States of America.
6. Ellington Industrial Supply Inc. d/b/a Baker Products does not warranty this machine to meet any other requirements or
jurisdiction of any electrical or safety codes of any other state, municipality, other country or jurisdiction. The purchaser assumes all
risk and liability whatsoever resulting from the use thereof whether used singularly or in conjunction with other machinery or
apparatus, including, but not limited to, all matters resulting from sawdust generation unless otherwise specified as per this contract
agreement.
Note: No warranty is provided on any electrical components or parts if equipment is powered or connected to a roto-phase electrical
converter in order to create a three phase power supply for operational current from a single phase source.
7. Any change in materials, design, or performance intended to improve any product of Ellington Industrial Supply Inc. d/b/a
Baker Products shall not obligate Ellington Industrial Supply Inc. d/b/a Baker Products to modify any previously manufactured
equipment.
8. Ellington Industrial Supply Inc. d/b/a Baker Products does not provide any warranty for equipment subjected to 'abnormal
use. Abnormal use' includes misuse, modification, unreasonable use, abuse, neglect, lack of maintenance, failure to follow the
equipment manual or operation with parts other than those supplied by or recommended by Ellington Industrial Supply Inc. d/b/a
Baker Products.
9. During the applicable warranty period, Ellington Industrial Supply Inc. d/b/a Baker Products will, at its option, repair or
replace (free of charge, FOB our plant) its products which fail to give satisfactory service due to defective workmanship or materials.
For warranty service, parts claimed defective must be returned to our plant in Ellington, Missouri USA, freight prepaid. This
warranty does not cover expendable items (i.e. drive belts, band wheels, conveyor belting, blades, cutters, guides, etc.).
10. THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET
FORTH HEREIN, WHETHER EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, INCLUDING BUT NOT
LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
11. IN NO EVENT SHALL ELLINGTON INDUSTRIAL SUPPLY INC D/B/A BAKER PRODUCTS BE LIABLE FOR ANY
INCIDENTAL, SPECIAL OR CONSEQUENTIAL LOSSES, COSTS OR DAMAGES INCURRED BY THE PURCHASER OR
OTHERS, DIRECTLY OR INDIRECTLY ARISING FROM THE SALE, HANDLING OR USE OF THE PRODUCTS, OR FROM ANY
OTHER CAUSE WITH RESPECT TO THE PRODUCTS, WHETHER SUCH CLAIM IS BASED UPON BREACH OF CONTRACT,
BREACH OF WARRANTY, STRICT LIABILITY IN TORT, NEGLIGENCE OR ANY OTHER LEGAL THEORY (INCLUDING,
WITHOUT LIMITATION, LOST REVENUES, PROFITS, EXPECTED SALES, BUSINESS OPPORTUNITIES, GOODWILL, OR
INTERRUPTION OF PRODUCTION OR OTHER INJURY OR DAMAGE.)
12. Ellington Industrial Supply Inc. d/b/a Baker Products and its affiliates shall not be liable for any damage as a result of any
delay or failure to deliver due to any cause beyond Ellington Industrial Supply Inc.’s reasonable control, including, but not limited to,
any act of customer, act of God, embargo or other governmental act, regulation or request, fire, accident, strike, slowdown, war, riot,
delay in transportation, or inability to obtain necessary labor, materials, or manufacturing facilities. In the event of any such delay,
the delivery date shall be extended for a period equal to the time lost because of the delay.
13. The terms of this warranty shall be governed by and construed in accordance with the laws of the State of Missouri,
without regard to principles of conflict of laws. The rights and obligations of Ellington Industrial Supply Inc. d/b/a Baker Products and
the purchaser shall not be governed by the U.N. Convention on Contracts for the International Sale of Goods.
14. Any action arising under the terms of the contract between Ellington Industrial Supply Inc. d/b/a Baker Products and the
purchaser shall be brought in Reynolds County, Missouri USA. Purchaser and Ellington Industrial Supply Inc. D/b/a Baker Products
expressly consent to this choice of forum.

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Service Policy
In the event that you have any problems, call us at [phone] any time between 8:00
AM and 5:00 PM (CST), Monday through Friday. A member of our trained staff will
answer any questions you may have. We charge nothing for this service.
The only charge is for replacement parts not covered by warranty or after our
inspection we deem that the problem is due to operator error or lack of proper
maintenance or neglect.
If it is necessary for a member of our service department to visit your plant at your
request, there will be a charge for this service. Call our service department for current
prices.
Retain this Information for your Records
Model Number: ………………………………………...………………………….
Serial Number: …………………………………………………………………….
Date of Purchase: …………………………………………………………………
Power Source:
Dust Removal: ….……………………………………………………………….…
Ellington Industrial Supply, Inc.
P. O. Box 128
Ellington, Missouri 63638 USA
Web site: www.baker-online.com E-mail: [e-mail]
Phone: (573) 663 – 7711 Fax: (573) 663 – 2787

Baker BP Dominator Stationary Band Sawmill - WWW.BAKER-ONLINE.COM
8
RULES FOR SAFE OPERATION
The purpose of safety symbols and signage is to draw your attention to real or possible hazardous
conditions that may exist when operating this equipment. Please remember that safety symbols and
signage alone do not eliminate danger and are not substitute for proper training and education
regarding operational hazards.
SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT
ALWAYS…
•ENSURE THAT TRAINED PERSONNEL OPERATE, MAINTAIN AND REPAIR THIS EQUIPMENT
•TURN POWER OFF AND LOCKOUT /TAGOUT PRIOR TO PERFORMING MAINTENANCE
•KEEP WORK AREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS
•KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT
•OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR
•KEEP GUARDS IN PLACE WHEN OPERATING EQUIPMENT
•REMOVE TOOLS BEFORE RESUMING OPERATION
•USE PROPER EXTENSION CORD
•WEAR PROPER APPAREL AND AVOID LOOSE CLOTHING AND ACCESSORIES THAT COULD GET CAUGHT IN
MOVING PARTS
•ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION
•AVOID “KICK-BACK” BY KNOWING WHAT CONDITIONS CAN CREATE IT
•CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY
NEVER…
•LEAVE MACHINERY RUNNING OR UNATTENDED, ALWAYS TURN POWER OFF
•OPERATE EQUIPMENT WHEN TIRED, FATIGUED OR UNDERTHE INFLUENCE OF DRUGS OR ALCOHOL
•ALLOW UNTRAINED PERSONNEL TO OPERATE, MAINTAIN OR REPAIR THIS EQUIPMENT
No list of safety expectations can ever be complete as every work environment is as different
as are the people operating the equipment.
Always keep safety as your highest priority and always use this machine with caution and
respect.
This symbol and warning indicates a potentially hazardous situation,
which, if not avoided, will result in death or serious injury.
This symbol and warning indicates a potentially hazardous situation,
which, if not avoided, could result in death or serious injury.
This symbol and warning indicates a potentially hazardous situation,
which, if not avoided, may result in minor or moderate injury.
This warning provides notice and instruction regarding a potentially
hazardous situation, which, if not avoided will result in serious injury or
death.

9
Control of Hazardous Energy – (Lockout / Tagout)
Lockout / Tagout (LOTO) refers to specific practices and procedures to safeguard employees from the
unexpected energy, startup of machinery/equipment, or the release of hazardous energy during service
or maintenance activities.
This requires that a designated individual turn off and disconnect the machinery/equipment from its
energy source(s) before performing service or maintenance and that the authorized employee(s) lock
and tag the energy-isolating device(s) to prevent the release of hazardous energy and take steps to
verify that the energy has been isolated effectively.
List of Related Terms
Affected
Employee
An employee whose job requires them to operate a machine or piece of equipment
on which service or maintenance is being performed.
Authorized
Employee
A person who locks or implements a tagout system procedure on machines or
equipment to perform service or maintenance on that machine or equipment. An
authorized employee and an affected employee may be the same person when the
affected employee's duties also include performing service or maintenance.
Energy Source
Any source of electrical, mechanical, hydraulic, pneumatic, chemical, thermal, or
other energy.
Lockout
The placement of a lockout device (such as a lock) on an energy-isolating device, in
accordance with an established procedure that ensures the device and the
equipment cannot be operated until the lockout device is removed.
Servicing and /
or
Maintenance
Workplace activities such as constructing, installing, setting up, adjusting,
inspecting, modifying, maintaining or servicing machines or equipment. These
activities include lubrication, cleaning or un-jamming of machines or equipment,
and making adjustments or tool changes where the employee may be exposed to the
unexpected energy, start-up of equipment or release of hazardous energy.
Tagout
The placement of a tagout device (such as a tag) on an energy-isolating device, in
accordance with an established procedure that ensures the device and the
equipment may not be operated until the tagout device is removed.
The Fatal Five Main Causes of Lockout/Tagout
Injuries
1. Failure to stop equipment
2. Failure to disconnect from a power source
3. Failure to dissipate (bleed, neutralize)
residual energy
4. Accidental re-starting of equipment
5. Failure to clear work areas before re-starting
Example of lockout tags, lockout
hasp and keyed lock

10
Machine Safety Decals ** Operators Should Adhere to ALL Safety Warnings! **

11
MACHINE FEATURES
We want to highlight the unique and special features of the Baker BP Dominator Stationary Band
Sawmill.
Heavy-duty steel construction
Powerful and reliable 50-hp electric motor
Handles logs up to 36 inches in diameter
Utilizes 1.5 -inch thin-kerf band blade
Operator controls in one convenient location
Head raises and lowers via highly precise ball screw drive system
Hydraulic log loader, log turner, clamps and toe rollers
Hydraulic feed and board drag back
Ability to make cuts down to 1 ½” for the final cut
BP Dominator – Rear View
Operator
control
Station
Outfeed
Conveyor
50 HP
Electric
Motor
Cable
Carrier
Heavy I-Beam Construction
Ball Screw Drive System

12
BP Dominator – Front View
Hydraulic power
unit
Debarker
Computer
Setworks
Electrical Panel
Operator Control Stand
Dust Chute Transition
Drip System Tank

13
SET-UP
Receiving and Inspection
Upon receipt and prior to signing transport carrier’s documents, conduct a walk-around and visual
inspection of your new equipment. Note any damage in writing upon the carrier’s bill of lading and
contact us immediately.
Note: All new equipment is assembled and thoroughly tested prior to shipment; however damage may occur
during transit, which could cause the machine to not operate correctly during start-up.
Operator Training
According to many OSHA, ANSI, STATE, and LOCAL CODES, it is the EMPLOYER’S
RESPONSIBILITY to:
Permit only trained and authorized employees to operate and maintain equipment.
Inspect and maintain guards, safety devices and start/stop controls.
Instruct, train and supervise the safe method of work.
Be sure personnel are properly trained and safety rules are clearly understood before operating or
performing maintenance.
Operator
Machine
Guards
Devices
Instructions
F
FR RE EE E T TR RA AI IN NI IN NG G O ON N P PR RO OP PE ER R S SE ET T- -U UP P A AN ND D
O
OP PE ER RA AT TI IO ON N I IS
S A AV VA AI IL LA AB BL LE E O ON N S SI IT TE E A AT T T TH HE E
M
MA AN NU UF FA AC CT TU UR RE ER R’ ’S S F FA AC CI IL LI IT TY Y
All five (5) of these listed items together make
up the safety system. Failure of any one of
these factors will increase accident potential.

14
Machine Positioning (Placement and Alignment)
For optimum performance, designate a solid and level foundation that is covered, dry and free of
environmental elements that could cause electrical or slip hazards.
Set the operator control station 4ft – 5ft from the end of the mill (see photo on page 12).
Set the hydraulic power unit\electrical panel unit so the hoses can be hooked up to the mill (see photo
on page 12).
If your BP Dominator has the optional 3-strand log infeed deck,
oThe hydraulic line inlets are located just under the frame near the center of the mill on the
left side (when looking at the mill from the operator station).
oOnce properly positioned, attach the four hydraulic lines per the following illustrations:
See Next Page for Log Deck Positioning Illustrations

15
Machine Positioning (Placement and Alignment) continued
Log Infeed Deck (optional)
Always load logs onto the infeed deck and position them evenly across the deck for adequate support at all times.
Failure to do so can cause injury and/or equipment damage.
Positioning the Log Infeed Deck
Ensure the head frame is positioned to the back-end of the mill (opposite end of operator control station) to
allow full view of log handling devices.
Prior to positioning, ensure log loader arms are in the upright vertical position.
Note: The log infeed deck can be set on either side of the mill.
For optimum performance, designate a solid and level foundation.
Position the infeed log deck so that the center conveyor is aligned or directly across from the double log bunk
that the log turner is mounted on (Figure 15 & 15A).
Proper distance is achieved when the log infeed deck arms come down near, but not touching the log bunks
(Figure 15 & 15A).
Ensure that the end of the material closest to the saw head will clear when loaded.
After log loader arms are properly positioned, you are ready to load logs onto the mill.
Figure 15
Figure 15A
BP Dominator Shown with Optional
Log Infeed Deck

16
Machine Positioning (Placement and Alignment) continued
Adequate sized wood blocks or steel plates may be placed under each leveling leg to improve stability on soft ground.
However it is not required on hard surfaces such as concrete. (Figure 16C)
Provide sufficient workspace clearance on all sides, especially around off-load area.
Use a 1-1/8" wrench to loosen the two jamb nuts and bolts on each leveling leg to allow the leg to slide to the ground (see
Figure 16).
After the leg is on the ground, tighten the leg locking bolts.
Repeat this procedure for each of the remaining leveling legs.
Attach the sawdust discharge chute.(Figure 16D)
Note: Dust removal is recommended and this sawmill is equipped to accept a 6” pipe and a minimum of 1,300 CFM should be used.
Inspect the mill ensuring all guards are in place and verify that the mill is safe to operate.
NOTE: Leg locking bolts must be
tightened prior to moving the carriage
head up and down the track
Figure 16C
Figure 16D
Figure 16

17
OPERATION
Initial Start-Up
After all the equipment is in place and set-up per the manufacturer’s guidance, you are ready to connect the
main electrical panel, and then proceed to the start up procedures.
Reminder about Power and Utilities Requirements
For safe and effective operation confirm your incoming voltage and available amperage is equal to what
the machine has been wired for at the factory.
A qualified electrician should complete electrical connections and check for correct motor directional
rotation by bumping motor for start-up purposes only.
Ensure all wiring and electrical connections are located in a safe position and away from any hazardous
conditions.
Efficient dust and chip removal requires a minimum of 1,300 CFM suction at the machine dust removal
chute. This is an employer/owner responsibility.
Start-Up Procedure
Turn on the primary disconnect located on the main electrical panel.
At the operator control station, pullout the red button labeled “all stop” two clicks. The red light
should be illuminated and the computer setworks display panel should be visible.
Next, check the rotation of the blade by pulling out on the “saw start” button two clicks, then
immediately turn the “saw start” off by pushing in or downward on the “saw start” button.
Verify that the blade is rotating counter-clockwise, in the direction that the teeth are pointed
toward the dust chute side.
If the blade is not rotating counter-clockwise, two (2) of the 3-phase wires need to be relocated on
the main electrical panel. Contact our service dept. for assistance.
Start the hydraulic unit by pulling up on the button labeled “hyd start” two clicks. Raise the head
up by pulling the lever labeled “Saw” towards you. You need to raise the head 6” to 8” so the
shipping blocks can be removed from under the head frame.
Lower the fence arms by pushing the lever labeled “Fence” away from you. If you have additional
optional fence arms installed repeat this step for each one.
Lower the log clamps by pushing the lever marked “Clamp” away from you. If you have
additional optional log clamps installed repeat this step for each one.
Verify that all fence arms and clamp arms are down.
Move the saw head to the front of the mill (end closest to the operator control station) by pushing the
lever labeled “Head” away from you.
It is critical that the legs are securely fastened to prevent the sawmill from shifting or sinking when it is
moved forward or in reverse. (Refer to pages 16)
Turn off the hydraulic unit by pushing in or down on the “hyd start” button.

18
Operator Control Station
Prior to cycling any controls, ensure the area is clear of personnel and obstructions. Make certain anyone
required to work near the mill is aware that the mill is in operation.
** It is the operator’s responsibilities to ensure these safety conditions exist **
Setting the Head forward speed too high can result in personal injury and/or equipment damage.
Always verify the head speed control valve position during daily mill inspection.
Control Station illustrations on the next page.

19
Operator Control Station
Prior to cycling any controls, ensure the area is clear of personnel and obstructions. Make
certain anyone required to work near the mill is aware that the mill is in operation.
** It is the operator’s responsibilities to ensure these safety conditions exist **
Descriptions
•Clamp In/Out - Moves the clamp in and out.
•Clamp Up/Down - Raises and lowers the clamp
•Toe Up/Down - Raises and lowers the toe rollers.
•Pac Man Up/Down - Raises and lowers the log loader.
•Log Deck Forward/Reverse – Moves the (optional) Log Deck forward or reverse.
•Head Forward/Reverse - Locking valve that allows the head to travel forward or reverse. Valve will lock in the
forward position for unassisted saw head travel. Valve will not lock in the reverse position.
•Turner Up/Down - Raises or lowers the log turner.
•Fence Up/Down - Raises or lowers the fence arms.
•Turner Forward/Reverse - Rotates the log turner forward or reverse.
•Saw Up/Down – Raises and lowers saw head to desired height.
•De-barker Switch – (optional feature) Two position switch that controls the de-barker operation.
•Setworks Reset – (optional feature) Resets computer Setworks reference after turning log or loading a new log.
•Setworks Joystick - (optional feature) Four-position switch, Forward = Set 1; Back = Offset; Left = Guide In; Right
= Guide Out. Note: Only guide in and out functions are used on models without Setworks. See the optional
Computer Setworks Usage section for more information.
•Head Speed Control – Hydraulic flow control that sets the forward cutting motion speed of the saw carriage. Note:
Effective cutting speed will vary depending on type of material being sawed.
Setting the Head forward speed too high can result in personal injury and/or equipment damage.
Always verify the head speed control valve position during daily mill inspection.

20
OPERATION
Loading a Log
Raise the clamp arm all the way up, and position it fully to the right (when looking at the clamp from the
control station).
Ensure all fences, toe rollers, log turners, and other possible obstructions are clear.
Ensure the log is centered on the log loader arms.
Raise the log clamps.(see Figure 20A)
Lower the log loader arms until the log rolls onto the mill.
Immediately raise the fence arms all the way up to prevent log from leaving log bunks (see Figure 20 below).
Bring the clamp in, squaring the log against the fence arms.
You are now ready to position the log for cutting. Proceed to the next section.

Figure 20
Figure 20A