Bakers pride At-express User manual

BUILT BY CRAFTSMEN. TESTED BY TIME

HORIZONTAL CONVEYOR TOASTERS

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

Models:

AT-EXPRESS

HORIZONTAL CONVEYOR TOASTERS

Bakers Pride Oven Company, LLC is a wholly owned

subsidiary of Standex International Corporation.

Please retain this manual for future references.

This equipment is design engineered for commercial

use only.

FOR YOUR SAFETY: Do not store or use gasoline

or other ﬂammable vapors or liquids in the vicinity

of this or any other appliance.

WARNING

Improper installation, adjustment, alteration,

service or maintenance can cause property

damage, injury or death. Read the installation,

operating and maintenance instructions

thoroughly before installing or servicing this

equipment.

CAUTION

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Allen, TX 75013

(972) 908-6148 Phone | (914) 576-0605 Fax | www.bakerspride.com Web address

P/N 882219 09/18

Initial heating of appliance may generate smoke

or fumes and must be done in a well ventilated

area. Overexposure to smoke or fumes may cause

nausea or dizziness.

NOTICE

California Residents Only

WARNING: This product can expose you to

chemicals including chromium which is known to

the State of California to cause cancer and birth

defects or other reproductive harm. For more

information go to www.P65Warnings.ca.gov.

WARNING

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

TABLE OF CONTENTS

This symbol warns of imminent hazard which will

result in serious injury or death.

ITEM PAGE

SAFETY PRECAUTIONS 1

IMPORTANT SAFETY INSTRUCTIONS 2

GENERAL INFORMATION 3

INSTALLATION INSTRUCTIONS 4

SPECIFICATIONS 5

OPERATION INSTRUCTIONS 6

CLEANING INSTRUCTIONS 6

SAFETY PRECAUTIONS

DANGER

This symbol refers to a potential hazard or unsafe

practice, which may result in or moderate injury

or product or property damage

CAUTION

This symbol refers to information that needs

special attention or must be fully understood even

though not dangerous.

NOTICE

This symbol refers to a potential hazard or unsafe

practice, which could result in serious injury or

death.

WARNING

ITEM PAGE

WARRANTY PROCEDURE 7

TROUBLESHOOTING 7

EPLODED VIEW AND PARTS LIST 8

WIRING DIAGRAM 9

WARRANTY 19

Before installing and operating this equipment be

sure everyone involved in its operation is fully trained

and is aware of all precautions. Accidents & problems

can result by a failure to follow fundamental rules and

precautions.

The following words and symbols, found in this manual,

alert you to hazards to the operator, service personnel or

the equipment. The words are deﬁned as follows:

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

IMPORTANT SAFETY INSTRUCTIONS

Read the following important safety instructions

to avoid personal injury or death, and to avoid

damage to the equipment or property.

CAUTION

Do not use toppings (butter, etc.) on product as

product is inverted during normal operation.

NOTICE

Do not allow untrained personnel to operate the

toaster.

WARNING

To avoid any injury, turn the power switch off

at the fuse disconnect switch/circuit breaker

or unplug the unit from the power source and

allow to cool completely before performing any

maintenance or cleaning.

WARNING

An earthing cable must connect the appliance to

all other units in the complete installation and

from there to an independent earth connection.

WARNING

Operating toaster without legs invalidates any

warranty claims.

WARNING

Operating the toaster without the Reﬂector Tray

reduces the toasting capabilities.

WARNING

Neglecting to keep fan opening clean could result

in toaster failure.

WARNING

Bakers Pride®toasters are designed, built, and

sold for commercial use. If positioned where the

general public can use them, make sure that all

cautions, warnings, and operating instructions

are clearly posted near each unit to insure proper

operation, reduce the chance of personal injury

and/or equipment damage.

WARNING

Plug unit into a properly grounded electrical outlet

of the correct voltage, size and plug conﬁguration.

If the plug and receptacle do not match, contact a

qualiﬁed electrician to determine the proper voltage

and size and install the proper electrical outlet.

WARNING

To avoid electrical shock, always unplug the unit

before performing cleaning or maintenance.

WARNING

For safe and proper operation, the unit must be

located a reasonable distance from combustible walls

and materials. If safe distances are not maintained,

discoloration or combustion could occur.

WARNING

In Europe, appliance must be connected by an

earthing cable to all other units in the complete

installation and thence to an independent earth

connection in compliance with EN 60335-1 and/

or local codes.

WARNING

To avoid electrical shock or personal injury, do not

steam clean or use excessive water on the unit.

WARNING

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

IMPORTANT SAFETY INSTRUCTIONS

Use only non-abrasive cleaners. Abrasive cleaners

could scratch the ﬁnish of your unit, marring its

appearance and making it susceptible to dirt

accumulation.

CAUTION

If service is required on this unit, contact your

authorized Bakers Pride Service Agent, or contact

the Bakers Pride Service Department directly at

(972) 908-6100 or (800) 527-2100; fax (214)

565-0976.

WARNING

This product has no “user” serviceable parts. To

avoid damage to the unit or injury to personnel,

use only Authorized Bakers Pride Service Agents

and genuine Bakers Pride Parts when service is

required.

WARNING

Some exterior surfaces on the unit will get hot.

Use caution when touching these areas to avoid

injury.

CAUTION

Genuine Bakers Pride Replacement Parts are

speciﬁed to operate safely in the environments in

which they are used. Some aftermarket or generic

replacement parts do not have the characteristics

that will allow them to operate safely in

Bakers Pride®cooking equipment. It is essential

to use Bakers Pride Replacement Parts when

repairing Bakers Pride®equipment. Failure to

use Bakers Pride Replacement Parts may subject

operators of the equipment to hazardous electrical

voltage, resulting in electrical shock or burn.

WARNING

Locate the unit at the proper counter height, in

an area that is convenient for use. The location

should be level to prevent the unit or its contents

from accidentally falling, and strong enough to

support the weight of the unit and food.

CAUTION

Failure to provide clearances will cause unit

failure and invalidate warranty claims (see

installation instructions).

WARNING

GENERAL INFORMATION

1. Consult the rating label for model and serial

number. Write this information below before

proceeding: A. Model # __________________

B. Serial # __________________

2. Overall Dimensions w/Wire Feeder - 13.27” H

(33.70cm) x 14.72” W (37.39 cm) x 17.99”D

(45.69cm)

3. Product Opening - 1.5” H (3.8cm) x 10.50” W

(26.7cm)

4. Productivity (per hour) - results will vary depending

on line voltage and bread dryness.

5. Electrical Requirements

A. Single phase, 120 volts, 1800 watts, 15 amps.

B. Cordset conﬁguration

1. Each toaster is equipped with a three-wire

grounded cordset and standard three-prong

plug.

2. In the United States, a four foot cordset with

NEMA5-15P plug.

3. In Canada, a six foot cordset with NEMA5-

20P plug.

Net/Shipping Weight - 28Ib.(12.7kg) /33Ib.(14.97kg)

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

INSTALLATION INSTRUCTIONS

1. Check Contents - refer to Figure 1, account for the

following parts:

A. Toast Drawer - shipped in place

B. Reﬂector Tray - shipped in place

C. Wire Feeder - inside Reﬂector Tray

D. Instruction Manual - shipped loose

Figure 1

2. Position Wire Feeder - refer to Figure 2

A. Pull out Reﬂector Tray

B. Rotate Wire Feeder

C. Slide Reﬂector Tray back

D. WARNING: Operating the toaster without the

Reﬂector Tray reduces toasting capabilities.

Figure 2

3. Toaster Placement

A. Locate the toaster near a grounded receptacle of

the proper conﬁguration (see below). Plug the

cordset directly into receptacle (DO NOT USE

AN EXTENSION CORD).

1. In the United States, NEMA5-15R.

2. In Canada, NEMA5-20R.

B. Place the toaster on a ﬂat surface providing the

following minimum clearances:

1. Base = one inch (provided with legs

installed).

2. Side and back walls = two inch

3. Overhead = Enough space to allow adequate

heat displacement.

4. WARNING: Failure to provide these

clearances will cause unit failure and

invalidate warranty claims.

C. Position toaster where customers will not

contact any surface labeled “CAUTION HOT”.

Do not operate the toaster with the legs removed.

NOTICE

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

SPECIFICATIONS

Dimensions

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

OPERATING INSTRUCTIONS

1. Preparation

A. Clean toaster thoroughly before ﬁrst use (See

cleaning instructions).

B. Controls Familiarity

1. Top Heat Switch: Operates top elements and

conveyor.

2. Bottom Heat Switch: Operates bottom

element and conveyor.

C. Warm-up time: Allow ﬁve (5) minutes.

2. Normal Use

A. Loading Product

1. Place product on Wire Feeder. The conveyor

will automatically draw product through the

toaster at a speed determined by conveyor

speed control.

B. Toasting Darkness: determined by conveyor

speed.

1. Darkest toasting - set conveyor speed control

to one (1).

2. Lightest toasting - set conveyor speed

control to ten (10).

3. Other factors affecting toasting darkness.

a) Product moistness - moister product

requires slower speeds

b) Sugar content in product - product with

more sugar requires slower speeds

c) Product Temperature - cooler product

requires slower speeds

4. For best results, use day old bread stored

room temperature.

CLEANING INSTRUCTIONS

1. Daily Cleaning

A. With toaster off and cool, turn toaster on and set

conveyor speed to four.

B. Using a plastic abrasive pad, wipe the conveyor

belt in a back and forth motion (side-to-side)

motion to remove baked-on product. Wipe the

conveyor belt in the same manner with a hot,

damp cloth.

C. Turn off toaster.

D. Slide the reﬂector/crumb tray out of toaster by

pulling forward. Dispose of crumbs and wash

tray in hot, soapy water. Dry tray and place back

in toaster.

E. Remove toast drawer from toaster by sliding

out and lifting up. Dispose of crumbs and wash

drawer in hot, soapy water. Wipe crumbs from

inside the toaster with a hot, damp cloth. Dry

drawer and place back in toaster.

F. Wipe the exterior surfaces of the toaster with a

hot, damp cloth.

2. Periodic Cleaning

A. Conveyor Belt

1. Remove conveyor belt from toaster.

2. Use pliers to bend a link to the inside until

the hook clears the link above.

3. Repeat on other side.

4. Pull the loosened links together and slide

through center of belt link.

5. Clean belt thoroughly (See item 2 under

“daily cleaning”).

6. Install conveyor belt by reversing order of

steps noted above (See item 1).

B. Cooling Intake Fan

1. Unplug and lay toaster on side.

2. Brush dirt and debris from fan opening and

guard.

3. WARNING: Neglecting to keep fan opening

clean could result in toaster failure.

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

WARRANTY PROCEDURE

If warranty service is needed on your AT EXPRESSTM,

follow these steps:

1. Identify the model and serial number from the

rating label on your toaster.

2. Consult the enclosed directory, ﬁnd the service

agency nearest you, call the number listed or the

24- hour toll free service hot line, 1-800-733-

2203. If there is not a service agency listed for

your area, the parts distributor will provide service

for your toaster.

3. To order parts consult the enclosed directory.

The parts distributor is listed at the beginning of

each state listing. The parts distributors have a

complete stock of parts for your toaster.

TROUBLESHOOTING

1. Always ask and check the following:

A. Is the unit connected to a live power source?

B. Check the circuit breaker.

C. Is power switch on?

D. Is the unit operating on proper voltage?

(see rating label)

2. If problems exist after checking the above, check

the chart below.

3. If any service is needed (italicized items), call an

Bakers Pride authorized service agency. All service

should be performed by an Bakers Pride authorized

service agency.

Problem Cause Solution

Won’t

toast...

a. Toaster cold.

b. Wrong power switch position.

c. Wrong conveyor speed setting.

a. Allow ﬁve (5) minutes for warm up.

b. Position power switch to full power.

c. Reduce conveyor speed.

Toasts un-

evenly...

d. Only part of product surface is toasted

e. Product located too far to side of conveyor.

d. Reduce conveyor speed.

e. Place product on conveyor between end links.

Product

sticks to

conveyor or

slide..

f. Butter or butter substitute used on product

g. Conveyor surface has baked-on oil residue

h. Very moist or doughy product.

i. Product not defrosted or thawed.

f. Discontinue use of butter or butter substitute.

g. Follow daily cleaning methods to remove & prevent residue.

h. Use different source or day-old product.

i. Defrost/thaw product.

No power... j. No power to receptacle.

k. Toaster unplugged.

I. Loose connections.

m. Power switch.

j. Check circuit breaker.

k. Plug in toaster.

I. Check connections.

m. Check that switch is on & operational.

Won’t

heat...

n. Loose connections.

o. Faulty power switch.

p. Burnt out element.

n. Check connections.

o. Replace power switch.

p. Replace element.

Lighter

toast under

peak loads

q. Speed control setting.

r. Very moist product.

s. Product too cold.

t. Toaster cavity temperature being quenched

q. Reduce speed control setting.

r. Use different source or day old product.

s. Allow product to warm to room temperature.

t. Add 1” or more spacing between product.

Conveyor

won’t move

u. No power.

v. Conveyor links are binding.

w. Drive chain too loose or too tight

x. Loose or bad connection between speed

control and conveyor motor

y. Conveyor motor burnt out.

z. Speed control burnt out.

u. Check circuit breaker.

v. Check conveyor for bent links.

w. Adjust drive chain.

x. Check for loose or bad connection

y. Replace conveyor motor.

z. Replace speed control.

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

EXPLODED VIEW & PARTS LIST

Item P/N Description Qty

1 93300010 W’ASSY, MAIN BODY 1

2 83956 DRIVE SHAFT ASSY AT-10 SEGMENTED BELT 1

3 83868 SPACER, CONVEYOR SHAFT 2

4 83248 BEARING, SHAFT 2

5 83821 BRACKET, BEARING 2

6 89061 NUT, HEX 10-24 10

7 38132 W’ASSY BEARING CLIP 2

8 38125 BEARING FLANGED POLYMER 2

9 38122 W’ASSY IDLER SHAFT 1

10 88954 SCREW, 8-32X3/16, PH, PH, SS 2

11 82920 BELT, WIRE 27x.05 3 SEG. 1

12 85286 FAN MOTOR COOLING 120V 4.5” 1

13 88923 SCREW, 8-32x1-3/4 SLT PAN MS SS 4

14 89063 NUT, HEX 8-32 4

15 85283 CORD, FAN 1

16 83267 LEG 1” PLASTIC W/CHROME 4

17 89111 BUSHING, STRAIN RELIEF SR-7W-2 1

18 85638 CORDSET 14/3 600V .440 DIA HSJO 5-20P 1

19 88961 NUT, HEX 10-24, GREEN 1

20 89184 BUSHING, .875 HEYCO 2126 1

21 93300029 LABEL CONTROL PANEL 1

Item P/N Description Qty

22 85152 MOTOR AT10 115V 60HZ 3RPM MK 5-3902 1

23 83260 SPROCKET, 18 TOOTH 1/4 PITCH 5/16 BORE 1

24 83261 SPROCKET, 12 TOOTH 1/4 PITCH 3/8 BORE 1

25 82903 CHAIN, 1/4” DRIVE 65 PITCH 1

26 89059 WASHER #10 EXTERNAL LOCK 4

27 89006 SCREW, 10-24x5/8 PAN HD SLOT 4

28 93300013 TRAY REFLECTOR 1

29 38129 DRAWER TOAST 1

30 38136 COVER SIDE 2

31 89039 SCREW, 8-32X5/16 PH PAN SS 8

32 93300026 COVER BACK 1

33 93300016 COVER, TOP 1

34 83221 RHEOSTAT, MOTOR CONTROL 120V 1

35 75617 KNOB W/NO’S. 0 TO 9 1

36 93300017 ELEMENT, 120V 832W 2

37 93300018 W/ASS’Y, ELEMENT RACK 2

38 93100063 XPRS-PLATE, CONTROL PANEL 1

39 89491 SWITCH, ROCK, DPST, 20A 250VAC, BLK (TEXT) 2

40 38131 FEEDER, WIRE 1

41 93300031 BAFFLE, HEAT 1

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

WIRING DIAGRAM

IMPORTANT NOTICE: The information contained in this section of the manual is intended for individuals

possessing backgrounds of electrical and mechanical experience, such as an authorized Bakers Pride service

technician. Bakers Pride or the seller cannot be responsible for the interpretation of this information, nor can

it assume any liability in connection with its use.

HORIZONTAL CONVEYOR TOASTER OPERATION MANUAL

BAKERS PRIDE LIMITED WARRANTY

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser

providing that:

• The equipment has not been accidentally or intentionally damaged, altered or misused;

• The equipment is properly installed, adjusted, operated and maintained in accordance with National

and local codes and in accordance with the installation instruction provided with the product;

• The serial number rating plate afﬁxed to the equipment has not been defaced or removed.

WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.

COVERAGE PERIOD Cyclone Convection Ovens: BCO Models: One (1) Year limited parts and labor; (1) Year limited door warranty.

GDCO Models: Two (2) Year limited parts and labor; (2) Year limited door warranty.

CO11 Models: Two (2) Year limited parts and labor; (5) Year limited door warranty.

All Other Products: One (1) Year limited parts and labor. Warranty period begins the date of dealer invoice to customer

or ninety (90) days after shipment date from Bakers Pride - whichever comes ﬁrst.

WARRANTY This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service

COVERAGE representative up to (100) miles, round trip, and (2) hours travel time. The purchaser, however, shall be responsible for

all expenses related to travel, including time, mileage and shipping expenses on smaller counter models that may be

carried into a Factory Authorized Service Center, including the following models: PX-14, PX-16, P18, P22S, P24S, PD-4,

PDC, WS Series and BK-18.

EXCEPTIONS All removable parts in Bakers Pride®cooking equipment, including but not limited to: Burners, Grates, Radiants, Stones

and Valves, are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE

MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door

warranty years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.

EXCLUSIONS • Negligence or acts of God,

• Failures caused by erratic voltages or gas supplies,

• Thermostat calibrations after (30) days from

equipment installation date,

• Unauthorized repair by anyone other than a Bakers

Pride Factory Authorized Service Center,

• Air and Gas adjustments,

• Damage in shipment,

• Light bulbs,

• Alteration, misuse or improper installation,

• Glass doors and door adjustments,

• Thermostats and safety valves with broken capillary

tubes,

• Fuses,

• Char-broiler work decks and cutting boards,

• Tightening of conveyor chains,

• Adjustments to burner ﬂames and cleaning of pilot

burners,

• Tightening of screws or fasteners.

• Accessories — spatulas, forks, steak turners, grate

lifters, oven brushes, scrapers, peels. etc.,

• Freight — other than normal UPS charges,

• Ordinary wear and tear.

INSTALLATION Leveling and installation of decks as well as proper installation and check out of all new equipment —per appropriate

installation and use materials — is the responsibility of the dealer or installer, not the manufacturer.

REPLACEMENT PARTS Bakers Pride genuine Factory OEM parts receive a (90) day materials warranty effective from the date of installation by a

Bakers Pride Factory Authorized Service Center.

This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturer’s part. Bakers Pride

shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit.