Balluff BNI IOL-800-000-Z036 User manual

BNI IOL-800-000-Z036
BNI IOL-800-000-Z037
Smart Light
User’s Guide

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1
Content
1Notes to the user 3
1.1 Structure of the guide 3
1.2Typographical conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.3 Symbols 3
1.4 Abbreviations 3
1.5 Deviating views 3
2Safety 4
2.1 Intended use 4
2.2 Installation and startup 4
2.3 General safety instructions 4
2.4 Resistance to aggressive substances 4
Hazardous voltage 4
3Getting Started 5
3.1 Overview BNI IOL-800-000-Z036 5
3.2 Overview BNI IOL-800-000-Z037 6
3.3 Mechanical connection 7
3.4 Electrical connection 7
3.5 Function ground 7
3.6 IO-Link connection 7
Smart Light connection 7
Module versions 7
3.7 Short description of the functionality 8
3.8 Segment mode 8
3.9 Runlight mode 8
3.10 Flexible mode 8
3.11 Synchronisation 8
4IO-Link Interface 9
4.1 IO-Link Data 9
4.2 Process data / Output data 9
BNI IOL-800-000-Z03x, Segment Mode 9
Bit definitions in segment mode 9
BNI IOL-800-000-Z03x, Runlight Mode 10
Bit definitions in runlight mode 10
BNI IOL-800-000-Z03x, Flexible Mode 10
Bit definitions in flexible mode 10
4.3 Parameter data/ Request data 11
Mode 40hex 12
Runlight mode, background color 4Dhex 12
Runlight mode, running color 4Ehex 12
Supply monitoring 50hex 13
Brightness 51hex 13
Blinking frequency / Runlight speed 52hex 14
Blinking mode 53hex 14
Flexible mode, LEDx settings A1hex…A4hex 14
User color FChex 15
Buzzer type FEhex 15
4.4 Errors 15
4.5 Events 15
5Technical Data 16
5.1 Dimensions 16
5.2 Mechanical data 16

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5.3 Electrical data 16
5.4 Operating conditions 16
5.5 LED indicator 17
Status LED 17
6Appendix 18
6.1 Product ordering code 18
6.2 Order information 18
Included material 18

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3
1Notes to the user
1.1 Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: The main steps for installing the device.
……
1.2 Typographical
conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross-references
Cross-references indicate where additional information on the topic can be found.
1.3 Symbols
Attention!
This symbol indicates a security notice which must be observed.
Note
This symbol indicates general notes.
1.4 Abbreviations
BNI
DPP
EMC
FE
IOL
ISDU
Balluff Networking Interface
Direct Parameter Page
Electromagnetic Compatibility
Function Earth
IO-Link
Indexed Service Data Unit
1.5 Deviating views
Product views and illustrations in this guide may differ from the actual product. They are
intended only as illustrative material.

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2Safety
2.1 Intended use
This guide describes the Balluff BNI IOL-800-000-Z03x for the application as status light
module. Hereby it is about an IO-Link device which communicates by means of IO-Link
protocol with the superordinate IO-Link master assembly.
2.2 Installation and
startup
Attention!
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the
manufacturer's guarantee and warranty. The Operator is responsible for
ensuring that applicable of safety and accident prevention regulations are
complied with.
2.3 General safety
instructions
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
•Unauthorized tampering
•Improper use
•Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4 Resistance to
aggressive
substances
Attention!
The BNI modules generally have a good chemical and oil resistance. When
used in aggressive media (eg chemicals, oils, lubricants and coolants each in
high concentration (ie, low water content)) must be checked prior application-
related material compatibility. In the event of failure or damage to the BNI
modules due to such aggressive media are no claims for defects.
Hazardous
voltage
Attention!
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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5
3Getting Started
3.1 Overview BNI
IOL-800-000-Z036
Fig. 3-1: BNI IOL-800-000-Z036
1 Cap
2 Segment 1
3 Socket
4 M12 connector
5 M18 thread for mounting
6 Status LED
7 LED4
8 LED3
9 LED2
10 LED1
1
2
3
6
5
4
7
8
9
10

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3 Getting Started
3.2 Overview BNI
IOL-800-000-Z037
Fig. 3-2: BNI IOL-800-000-Z037
1 Cap with buzzer
2 Segment 1
3 Socket
4 M12 connector
5 M18 thread for mounting
6 Status LED
7 LED4
8 LED3
9 LED2
10 LED1
1
2
3
6
5
4
7
8
9
10

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3 Getting Started
3.3 Mechanical
connection
The BNI IOL-800-000-Z03x modules are attached by using an M18 nut.
3.4 Electrical
connection
The BNI IOL-800-000-Z03x modules require no separate supply voltage connection. Power
is provided through the IO-Link interface by the host IO-Link Master.
3.5 Function ground
Note
The FE connection from the housing to the machine must be low-impedance
and as short as possible.
3.6 IO-Link
connection
IO-Link (M12, A-coded, male)
Pin
Function
1
Power supply controller, +24V
2
-
3
GND, reference potential
4
C/Q, IO-Link Data transmission channel
Smart Light
connection
Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the Smart Light.
Note
A standard 3 wire sensor cable is used for connecting to the host IO-Link
master.
Module versions
Version
Description
BNI IOL-800-000-Z036
1 segment configurable signal light with runlight
mode and flexible mode.
BNI IOL-800-000-Z037
1 segment configurable signal light with runlight
mode, flexible mode and buzzer.
FE terminal
with a screw
to connect
protection
ground

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3 Getting Started
3.7 Short description
of the
functionality
The functionality of the Balluff status light module can be controlled through process data
and ISDU registers. It has three main mode of functionality:
Segment mode
Runlight mode
Flexible mode*
With the help of the three modes various warning and indication signals can be indicated.
The buzzer function is available in all modes. The synchronisation* is available in segment
and runlight mode and if the Smartlight contains buzzer it is also available in flexible mode.
3.8 Segment mode
To use the module as a standard status light, the Mode ISDU register must be set to
segment mode. In the segment mode the module can be used as a standard status light,
with one segment. The module has 4 LEDs. The color of the segment can be selected from
a color table, which has six pre-defined colors and one user defined color. In the segment
mode, the segment can be set to blink too. It has a control bit in process data, which
determines the blinking of the segment. The blinking has two modus. Either normal blinking
or flash mode can be selected. In normal blinking the LEDs are switched on and off
periodically with a 50% duty cycle. In the flash mode, the LEDs are switched on and off
quickly three times. The flash is repeated in every second. The type of the blinking can be
set in ISDU register. The frequency of the normal blinking can be changed through an
ISDU register.
3.9 Runlight mode
To use the module as a runlight display, the Mode ISDU register must be set to runlight
mode. In the runlight mode, the complete module displays a running light effect. In this case
all of the LEDs are working as one runlight effect. The runlight mode is controlled by ISDU
registers.
Three registers set the functionality of the runlight. The color of the running LEDs, the
background color and the speed of the running segment can be set in the ISDU registers.
One segment has a size of 4 LEDs.
3.10 Flexible mode
In the flexi mode each LED-ring can be configured individually. With BNI IOL-800… you
can realize up to 4 different segments. To use the flexi mode, the ISDU register must be set
to flexi mode. There is an ISDU register for each LED ring, which has 5 subindices, 3 for
the color channels, one for brightness ON and one for brightness OFF. In the process data
there is one bit for every LED-ring, which sets the LED state (ON or OFF)
3.11 Synchronisation
In synchronisation mode you can syncronise functions (blinking, flashing, buzzer) of several
Balluff SmartLights. The function is available in runlight- and segment mode. The
synchronisation is controlled by 2 bits in the process data: (Sync Start and Sync Impluse).
When a rising edge is detected on the Sync start bit, the SmartLight resets its internal state.
This assures that the syncronised SmartLights start to work in the same state. The Sync
start rising edge has to be generated once after a reset. When a rising edge is detected on
the Sync impulse bit, the SmartLight resets its internal timer. It has to be generated
cyclically in order to keep the SmartLights synchronised. The time period of the Sync
impluse can be configured by the user. It´s recommended to set the values between 1 sec.
and 15 sec., depending on the frequency of the synchronised parameters (blinking,
flashing, buzzer).
*Available from software version 3.0

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4IO-Link Interface
4.1 IO-Link Data
BNI IOL-800-000-Z03x
Data transmission rate
COM2 (38,4 kBaud)
Minimal cycle time
5 ms
Process data length
1 Byte output
IO-Link Revision
1.1
1.0
Frame type
2.V
1
Process data cycle time*
5 ms
5 ms
* by min. cycle time
4.2 Process data /
Output data
The BNI IOL-800-000-Z036 and BNI IOL-800-000-Z037 Smart Light modules have 1 byte
output process data. The output process data has different meaning depending on the
selected mode (segment mode, runlight mode or flexible mode).
BNI IOL-800-
000-Z03x,
Segment Mode
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
Buzzer state
Sync impulse
Sync start
-
Segment 1 blink
Segment 1
color
Bit definitions
in segment
mode
Bit 0-2, Segment color
000 = Off
001 = Green
010 = Red
011 = Yellow
100 = Blue
101 = Orange
110 = User defined
111 = White
Bit 5/6, Sync start/Sync impulse
(available from software version 3.0)
These bits are rising edge sensitive
Bit 3, Segment blink
0 –Segment does not blink
1 –Segment blinks according to the blink
modus settings
Bit 7, Buzzer state
(Only in case of BNI IOL-800-000-Z037)
0 –buzzer is off
1 –buzzer is on

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4 IO-Link Interface
BNI IOL-800-
000-Z03x,
Runlight Mode
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
Buzzer state
Sync impulse
Sync start
-
-
-
-
-
Bit definitions
in runlight
mode
Bit 7, Buzzer state
(Only in case of BNI IOL-800-000-Z037)
0 –buzzer is off
1 –buzzer is on
Bit 5/6, Sync start/Sync impulse
(available from software version 3.0)
These bits are rising edge sensitive
BNI IOL-800-
000-Z03x,
Flexible Mode
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
Buzzer state
Sync impulse
Sync start
-
LED4
LED3
LED2
LED1
Bit definitions
in flexible
mode
Bit 0-4, LEDx state
0 –LED is off
1 –LED is on
Bit 7, Buzzer state
(Only in case of BNI IOL-800-000-Z037)
0 –buzzer is off
1 –buzzer is on
Bit 5/6, Sync start/Sync impulse
(available from software version 3.0)
These bits are rising edge sensitive

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4 IO-Link Interface
4.3 Parameter data/
Request data
DPP
ISDU
Object name
Length
Access
right
Default Value
Index
Index
Sub-
index
Identification Data
07hex
Vendor ID
2 Byte
Read only
0378hex
08hex
09hex
Device ID
3 Byte
050A05 hex
050A06hex
0Ahex
0Bhex
10hex
0
Vendor name
7 Byte
BALLUFF
11hex
0
Vendor text
15 Byte
www.balluff.com
12hex
0
Product
name
20 Byte
BNI IOL-800-000-Z036
BNI IOL-800-000-Z037
13hex
0
Product ID
7 Byte
BNI007T
BNI0087
14hex
0
Product text
21 Byte
33 Byte
Smart Light 1 segment
Smart Light 1 segment
with buzzer
16hex
0
Hardware
Revision
1 Byte
17hex
0
Firmware
Revision
48 Byte
18hex
0
Application tag*
32 Byte
Read /
Write
* 32 Byte string adjustable by the user
Parameter Data
ISDU
Object name
Length
Range
Default Value
Index
Sub-
index
40hex
0
Mode
1 Byte
0or 2
0
4Dhex
0
Runlight mode
background color
1 Byte
0…7
0
4Ehex
0
Runlight mode
running color
1 Byte
0…7
1
50hex
0
1-2
Supply monitoring*
1 Byte
-
-
51hex
0
1-3
Brightness
3 Byte
0hex…7F7F7Fhex
7F7F7Fhex
52hex
0
Blinking frequency /
Runlight speed
1 Byte
1…5
2
53hex
0
Blinking mode
1 Byte
0…1
0
A1hex
0
1-5
LED01 settings***
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
A2hex
0
1-5
LED02 settings***
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
A3hex
0
1-5
LED03 settings***
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
A4hex
0
1-5
LED04 settings***
5 Byte
0hex…FFFFFFFFFFhex
FF0000FF01hex
FChex
0
1-3
User color
3 Byte
0hex…FFFFFFhex
008080hex
FEhex
0
Buzzer type**
1 Byte
0…3
0
*Read only
**Only in case of BNI IOL-800-000-Z037
***Available from software version 3.0

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4 IO-Link Interface
Mode
40hex
The operating mode of the Smart Light can be selected in the Mode ISDU register.
0 = Segment mode
2 = Runlight mode
Runlight mode,
background
color
4Dhex
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
Background
color
The background of the runlight effect can be set in this register.
Bit 0-2, Background color
000 = Off
001 = Green
010 = Red
011 = Yellow
100 = Blue
101 = Orange
110 = User defined
111 = White
Runlight mode,
running color
4Ehex
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
Running
color
The color of the running segment in runlight mode can be set in this register.
Bit 0-2, Running color
000 = Off
001 = Green
010 = Red
011 = Yellow
100 = Blue
101 = Orange
110 = User defined
111 = White

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4 IO-Link Interface
Supply
monitoring
50hex
Bit
7
6
5
4
3
2
1
0
Sub
Index
2
1
Description
-
-
-
-
-
-
LED Voltage failure
Under voltage Us
Under voltage Us
0: Us voltage is Ok
1: Low voltage on IO-Link pin 1
LED Voltage failure
0: LED Voltage is Ok
1: LED Voltage failure
Brightness
51hex
This register sets the brightness for each channel (red, green and blue). Values from
0x00 to 0x7F are accepted for each channel. This register can be accessed through the
subindices 0, 1, 2 or 3. Reading/writing the subindex 0 the whole 3 byte brightness data can be
accessed. Subindex 1, 2 and 3 contains the brightness data for red, green and blue channels.
Byte
0
1
2
Sub
Index
1
2
3
Description
Brightness value for red
channel
Brightness value for green
channel
Brightness value for blue
channel

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14
4 IO-Link Interface
Blinking
frequency /
Runlight
speed
52hex
The frequency of the blinking in segment mode and the speed of the running segment in
runlight mode can be set in this register. Values between 1 and 5 are accepted. One means the
slowest and five means the fastest blinking or running speed.
Note
The blinking frequency is only valid for 50% duty cycle blinking. The frequency of the
flashing cannot be changed.
Blinking
mode
53hex
Byte
1
Bit
7
6
5
4
3
2
1
0
Description
-
-
-
-
-
-
-
Segment 1 flashing
The segment 1 flashing bit sets the mode of the blinking.
0 - blinking with 50% duty cycle
1 - flashing
Note
Through this register only the mode of the blinking can be set (either 50% duty cycle or
flash). The blinking of the desired segment must be activated in process data to enable
blinking.
Flexible
mode, LEDx
settings
A1hex…A4hex
This register contains the settings for the flexible LEDs. Values from 0x00 to 0xFF are accepted
for each setting. This register can be accessed through the subindices 0, 1, 2, 3, 4 or 5.
Reading/writing the subindex 0 the whole 5 byte data can be accessed. Subindex 1, 2 and 3
contains the red, green and blue color component, subindex 4 is the ON brightness and
subindex 5 is the OFF brightness.
Note
These registers are available from software version 3.0.
The Brightness ISDU register (51hex) determines the maximum brightness of each
channel. It is recommended to set the Brightness ISDU register's value to 7F7F7Fhex
in case of using flexible mode.
Byte
0
1
2
3
4
Sub
Index
1
2
3
4
5
Description
LED color, red
channel
LED color,
green channel
LED color, blue
channel
On brightness
Off brightness

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4 IO-Link Interface
User color
FChex
This register sets the value of the user defined color. Values for 0x00 to 0xFF are accepted for
each channel. This register can be accessed through the subindices 0, 1, 2 or 3. Reading/writing
the subindex 0 the whole 3 byte user color data can be accessed. Subindex 1, 2 and 3 contains
the red, green and blue channel data for the user color.
Byte
0
1
2
Sub
Index
1
2
3
Description
User defined color, red
channel
User defined color, green
channel
User defined color, green
channel
Buzzer type
FEhex
This register is available only for BNI IOL-800-000-Z037. The type of the buzzer sound can
be set in this register.
0 = continuous sound
1 = 1 Hz chopped sound
2 = 5 Hz chopped sound
3 = 3 short beep, 2 sec pause
4.4 Errors
Error Code
Description
0x8011
Index not available
0x8012
Subindex not available
0x8023
Access Denied
0x8030
Parameter Value out of Range
0x8033
Parameter length overrun
0x8034
Parameter length underrun
4.5 Events
IO-Link Revision 1.0
Event Code
Description
0x5112
Low supply voltage (US)
IO-Link Revision 1.1
Event Code
Description
0x5111
Low supply voltage (US)

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16
5Technical Data
5.1 Dimensions
BNI IOL-800-000-Z036
BNI IOL-800-000-Z037
5.2 Mechanical data
Housing Material
Polycarbonate transparent - die-cast zinc housing
IO-Link-Port
M12, A-coded, male
Enclosure rating
BNI IOL-800-000-Z036
IP65 (only when plugged-in)
BNI IOL-800-000-Z037
IP30 (only when plugged-in)
Weight
BNI IOL-800-000-Z036 ca. 320 g
BNI IOL-800-000-Z037 ca. 390 g
Dimensions
(L × W × H, excluding connector)
BNI IOL-800-000-Z036: 117 × 60 × 60 mm
BNI IOL-800-000-Z037: 138,5 × 60 × 60 mm
5.3 Electrical data
Operating voltage
18 ... 30,2 V DC, per EN 61131-2
Ripple
< 1 %
Current draw all segments off
≤ 30 mA @24V
Current draw all segments white,
buzzer on
BNI IOL-800-000-Z036: ≤ 100 mA @24V
BNI IOL-800-000-Z037: ≤ 110 mA @24V
Volume of the buzzer module
100dB at 1m distance
Tone frequency of the buzzer
module
2800 ± 500 Hz
Total number of signal lights (all 3
pages)
3 x 4
5.4 Operating
conditions
Operating temperature
-5 °C … +50 °C
Storage temperature
-15 °C … +50 °C
EMC
Immunity tests
Emission tests
EMC-directive 2004/108/EC
EN 61000-6-2:2005 /AC:2005
EN 61000-6-4:2007/A1:2011
Vibration/shock
EN 60068-2-6
EN 60068-2-27

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5 Technical Data
5.5 LED indicator
Status LED
LED
Indicator
Function
Status LED
Green, green flashing
Status for supply and communication
The status LED indicates the current status of the power supply and the communication.
It can be switched on, switched of and flashing.
Communication error
Communication ok
Supply modul
undervoltage
LED is static off
LED is flashing
Supply module ok
LED is static on
LED is flashing
Status LED

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18
6Appendix
6.1 Product ordering
code
6.2 Order
information
Type
Order Code
BNI IOL-800-000-Z036
BNI007T
BNI IOL-800-000-Z037
BNI0087
Included material
BNI IOL-800-000-Z03x consists of the following components:
signal light
M18x1 nut
rubber foot
screw M4
spring washer
user’s guide
BNI IOL-800-000-Z03x
Balluff Networking Interface
IO-Link Interface
800: Smart Light 1 Segment
Standard version
Mechanical design
Die-cast zinc housing
Polycarbonate transparent housing
Bus connection M12 external thread,
Module fastening M18 external thread
Z036: Smart Light without buzzer
Z037: Smart Light with buzzer

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Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[email protected]
Nr. 915739-726 EN 06.123333 Edition L16 Replaces Edition K15 Subject to modification