Balluff BNI PNT-502-105-Z015 User manual

BNI PNT-502-105-Z015
IP67 Modules
4 IO-Link/In-/Outputs,12 In-/Outputs
User’s Guide

www.balluff.com
1
Content
1Notes 3
1.1. About this guide 3
1.2. Structure of the guide 3
1.3. Typographical Conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.4. Symbols 3
1.5. Abbreviations 3
2Safety 4
2.1. Intended use 4
2.2. General safety notes 4
2.3. Meaning of the warnings 4
3Getting Started 5
3.1. Modul overview 5
3.2. Mechanical connection 6
3.3. Electrical connection 6
Power Supply 6
Grounding 6
PROFINET Interface 6
I/O-Port 7
IO Link-Port 7
4Technical data 8
4.1. Dimensions 8
4.2. Mechanical data 8
4.3. Operating conditions 8
4.4. Electrical data 8
4.5. PROFINET 9
4.6. Function indicators 9
Modul status 9
Port 9
5Integration 10
5.1. Configuration 10
GSDML-File 10
Including the module to Configuration 11
Object properties 11
Naming of the device 12
Configuration of the Ethernet address 12
Finish Hardware Configuration 13
Integration to the ProfiNet network 13
Scanning the system 14
Succesfully integrated in the system 14
6Webserver 15
6.1. General 15
6.2. Home 15
6.3. Diagnostic Process 15
6.4. Device Properties 15
6.5. Diagnostic Module 15
6.6. Configurations 15

www.balluff.com
2
Content
7Appendix 16
7.1. Included material 16
7.2. Ordercode 16
7.3. Order Information 16

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
3
1Notes
1.1. About this guide
The BNI PNT-…serves as a decentralized IO-Link, input and output module for connecting
to an ProfiNet™ network.
1.2. Structure of the
guide
The guide is organized so that the chapters build on one another.
Chapter 2: Basic safety information.
Chapter 3: The main steps for installing the device.
Chapter 4: Technical data for the device
Chapter 5: Integration
Chapter 6: Process data
Chapter 7: Display
Chapter 8: Webserver
Chapter 9:Appendix
1.3. Typographical
Conventions
The following typographical conventions are used in this Guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Procedures can also be shown as numbers in brackets.
(1) Step no. 1
(2) Step no. 2
(3)
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex) or with the
prefix “0x” (e.g. 0x00)
Cross-references
Cross references indicate where additional information on the topic can be found (see
chapter 4 ”Technical Data”).
1.4. Symbols
Note tip
This symbol indicates general notes.
Note
This symbol indicates a security notice which most be observed.
1.5. Abbreviations
BNI Balluff Network Interface
I Standard input port
PNT ProfiNet™
EMV Electromagnetic Compatibility
FE Function ground
O Standard output port

www.balluff.com
4
2Safety
2.1. Intended use
This guide describes The BNI PNT-…serves as a decentralized IO-Link, input and output
module for connecting to an ProfiNet™ network.
2.2. General safety
notes
Installation and startup are to be performed only by trained specialists. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The device is in accordance with EMC Class A. Such equipment may generate RF noise.
The operator must take precautionary measures accordingly.
The device must be powered only using an approved power supply (see chapter 4
“Technical data”). Only approved cable may be used.
Operating and testing
The operator is responsible for observing local prevailing safety regulations.
When defects and non-clearable faults in the device occur, take it out of service and secure
against unauthorized use.
Approved use in ensured only when the housing is fully installed.
2.3. Meaning of the
warnings
Note!
The pictogram used with word ”Caution“ warns of a possible hazardous situation
affecting the health of persons or equipment damage. Ignoring these warnings can
result in injury or equipment damage.
Always observe the described measures for preventing this danger.

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
5
3Getting Started
3.1. Modul overview
Figure 1 –Overview BNI PNT-502-105-Z015
1 Mounting hole
2 PROFINET ™port 2
3 Display
4 Power Supply In
5 Status LED
6 Port 1 (Standard I/O)
7 Pin/Port LED: Signal status
8 Port 3 (Standard I/O)
9 Port 5 (IO-Link, Standard I/O)
10 Port 7 (IO-Link, Standard I/O)
11 Port 6 (IO-Link, Standard I/O)
12 Port 4 (IO-Link, Standard I/O)
13 Port 2 (Standard I/O)
14 Port 0 (Standard I/O)
15 Power Supply Out
16 Label
17 PROFINET™port 1
18 Grounding connection
1
6
2
3
12
11
13
14
15
18
8
10
7
9
17
16
5
4

www.balluff.com
6
3 Getting Started
3.2. Mechanical
connection
The module is attached using 2 M6 screws and 2 washers.
Isolation pad as accessory available
3.3. Electrical
connection
Power Supply
Power supply “IN” (7/8”, male)
Pin
Function
Description
1
GND actuator power supply
0 V
2
GND Bus- / Sensor power supply
0 V
3
Grounding
FE
4
Bus- / Sensor power supply
+24 V
5
Actuator power supply
+24 V
Power supply “OUT”(7/8” female)
Pin
Function
Description
1
GND actuator power supply
0 V
2
GND Bus- / Sensor power supply
0 V
3
Grounding
FE
4
Bus- / Sensor power supply
+24 V
5
Actuator power supply
+24 V
Note
Provide sensor/bus power and actuator power from separate power sources if
possible.
Total current <9A per Pin. The total current of all modules may not exceed 9A
even when daisy chaining the actuator supply.
Grounding
Note!
The FE connection from the housing to the machine must be low-impedance
and kept as short as possible.
PROFINET
Interface
M12, D-coded, female
Pin
Function
1
Tx+
2
Rx+
3
Tx-
4
Rx-
Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
7
3 Getting Started
I/O-Port
M12, A-coded, female
Pin
Function
1
+24V, 200mA
2
Input / Output
3
GND
4
Input / Output
5
FE
Note!
For the digital sensor inputs follow the input guideline per EN61131-2, type 2.
Note!
Each output serves a maximum current of 2,0 amperes. The IO-Link Ports only
1,6 A. Total current of the module has to be lower than 4 amperes per Pin.
Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.
IO Link-Port
M12, A-coded, female
Pin
Function
1
+24V, 1,6 A
2
Input / Output
3
GND
4
IO-Link / Input / Output
5
n.c.

www.balluff.com
8
4Technical data
4.1. Dimensions
4.2. Mechanical data
Housing material
Die case zinc, matt nickel plated
Enclosure rating per IEC 60529
IP 67 (only when plugged-in and threaded-in)
Supply voltage
7/8” 5-pin male
Input ports / Output ports
M12, A-coded (8 x female)
Dimensions (W x H x D in mm)
68 x 224 x 30.9
Mounting type
2-hole screw mount
Ground strap attachment
M4
Weight
Approx. 670 gr.
4.3. Operating
conditions
Operating temperature Ta
Storage temperature
-5 °C ... 70 °C
-25 C ... 70 °C
EMC
- EN 61000-4-2/3/4/5/6
- EN 55011
- Severity level 2B/3A/4B/2B/3A
- Gr.1, CL. B
Shock/vibration
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
4.4. Electrical data
Supply voltage
18...30.2 V DC, per EN 61131-2
Ripple
<1%
Input current at 24 V
130 mA

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
9
4 Technical data
4.5. PROFINET
PROFINET port
1 x 10Base-/100Base-Tx
Connection for PROFINET port
M12, D-coded
Cable types per IEEE 802.3
Shielded twisted pair min. STP CAT 5/ STP CAT 5e
Data transmission rate
10/100 Mbit/s
Max. cable length
100 m
Flow control
Half Duplex/Full Duplex (IEEE 802.33x-Pause)
4.6. Function indicators
Modul status
LED
Anzeige
Funktion
US
green
Input power OK
red
Low Input power (<18V)
UA
green
Output power OK
red
Low Output power (< 18V)
SF
off
No error
red
Watchdog timeout; channel, generic or extended diagnosis
present; system error
red flashing
DCP signal service is initiated via the bus
BF
off
No error
red
No configuration; or low speed physical link; or no physical
link
red flashing
No data exchange
100
off
Bus clock: 10 Mbit/s
yellow
Bus clock: 100 Mbit/s
LK
green
Data transfer
Port
Standard Port
Status
Function
off
State of the Input or Output Pin is 0
yellow
State of the Input or Output Pin is 1
IO-Link Port
Status
Function
green
IO-Link connection established
green flashing
No IO-Link communication
red flashing
Validation failed
Status
Port configuration
Diagnostic Input
Input
Output
red
Input low
short-circuit
Pin 1 und 3
short-circuit
on output Pin
red short flashing
-
-
short-circuit
Pin 1 und 3
Status –LEDs: Modul status
Port/Pin LEDs:
Status of the IO Link and I/O ports

www.balluff.com
10
5Integration
5.1. Configuration
When project planning Profibus devices, a device is mapped as a modular system which
consists of a header module and multiple data modules.
GSDML-File
The device data required for project planning are stored in GSDML files (Generic Station
Description Markup Language). The GSDML files are available in 2 languages for
downloading over the Internet (www.balluff.com). The data modules of an IO-Link module
are represented in the project planning software by slot.
The GSDML file provides the possible data modules (inputs or outputs of various data
width). To configure the IO-Link module the appropriate data modules are assigned to a
particular slot.

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
11
5 Integration
Including the
module to
Configuration
Object properties

www.balluff.com
12
5 Integration
Naming of the
device
Configuration of
the Ethernet
address

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
13
5 Integration
Finish Hardware
Configuration
Integration to the
ProfiNet network

www.balluff.com
14
5 Integration
Scanning the
system
Succesfully
integrated in the
system
Selection of the
Device names
MAC ID of the
Device
MAC ID of the
Device
Assigned Device name

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
15
6Webserver
6.1. General
The BNI PNT-502 module includes an internal webserver to get detailed information about
the current state. Also you can use it to configurate the module and the connected IO-Link
devices.
First make sure that a correct integration into your network has been done. To get a
connection to the webserver enter the IP address of the module to your browser address
bar. A welcome page with a list of all Balluff Ethernet Network-interfaces is shown.
Please use Internet Explorer 7 or higher.
6.2. Home
By click on “play”-button “Home” active.
You can get some information about the configuration and network-activity of the module.
At the top of the window you can see the navigation bar which allows you to switch between
the different webpages, just click on the corresponding text.
6.3. Diagnostic
Process
On this page you can get some information about the module’s current process data by
having a look at the led.
If a IO-Link Device is connected to one of the IO-Link ports some device data is shown
besides the module. You can use this text or the port on the module as a link to “Device
properties”.
6.4. Device Properties
On this page you can get information about the IO-Link device that is connected on the
selected port. Also it is possible to configure the device by using the read/write functions.
The indices and subindices which can be written or read are defined by the connected
device. So for this reason have a look at the IO-Link device manual.
6.5. Diagnostic
Module
On this page you can see the current module and network status like you can see it on the
module itself.
6.6. Configurations
You can change module position and module information.
This can only be used by entering a username and a password:
Username: Balluff
Password: BNIPNT

www.balluff.com
16
7Appendix
7.1. Included material
The BNI PNT consists of the following components:
•IO-Link block
•4 blind plugs M12
•Ground strap
•Screw M4x6
•20 labels
7.2. Ordercode
BNI PNT-502-105-Z015
Balluff Network Interface
ProfiNet
Functions
502 = IP 67 IO-Link Master-Modul
Variants
105 = Display version, 2-port switch
Mechanical version
Z015 = Material Die-cast zinc.
Uplink: 2 x M12x1 internal thread
Power: 7/8“ external thread / internal thread
Sensor Ports: 8 x M12x1 internal thread
7.3. Order Information
Product ordering code
Order code
BNI PNT-502-105-Z015
BNI004U

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
17
Notes

www.balluff.com
18
Notes

Balluff Network Interface Profinet, BNI PNT-502-105-Z015
www.balluff.com
19
www.balluff.com
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[email protected]
Nr. 883220 E Edition 1109 Revised Edition 1103 Subject to modification