Balluff Easy Tool-ID BSG TID-05-T30-00-005 Owner's manual

BALLUFF Easy Tool-ID
BSG TID-05-T30-00-005
BSG TID-05-T30-01-005
Installation and Operation
System

Table of Contents
User Instructions ........................................................................................................... 1
1.1. About this Manual............................................................................................................ 1
1.2. Structure.......................................................................................................................... 1
1.3. Typographical Conventions.............................................................................................. 1
1.4. Symbols........................................................................................................................... 1
1.5. Reference to Other Manuals............................................................................................ 1
1.6. Reference to Third-Party Software................................................................................... 1
1.7. Abbreviations................................................................................................................... 1
Version Overview........................................................................................................... 2
2.1. Manual Version Log......................................................................................................... 2
Introduction.................................................................................................................... 3
The Easy Tool-ID System .............................................................................................. 5
4.1. System Overview............................................................................................................. 5
4.2. Technical Data and Components..................................................................................... 6
4.3. System Requirements...................................................................................................... 7
4.4. Installation and Startup .................................................................................................... 8
4.5. Safety Notes.................................................................................................................... 9
4.6. Balluff Standard Data Mapping ...................................................................................... 10
4.7. Usage............................................................................................................................ 11
4.8. Status Indicators............................................................................................................ 12
4.9. Troubleshooting............................................................................................................. 13
The Configuration Software........................................................................................ 14
5.1. System Requirements.................................................................................................... 14
5.2. Installation...................................................................................................................... 15
5.3. Start and Function Overview.......................................................................................... 15
5.4. Creating Plans............................................................................................................... 16
5.5. Creating Multiple Plans.................................................................................................. 17
5.6. Entry Instructions........................................................................................................... 19
5.7. Deleting a Configuration Plan......................................................................................... 20
5.8. Sorting Plans ................................................................................................................. 21
5.9. Modifying a Configuration Plan ...................................................................................... 22
5.10. Duplicating a Configuration Plan................................................................................ 23
5.11. Creating a Shortcut Step............................................................................................ 24
5.12. Creating a Data Step.................................................................................................. 25
5.13. Special Function "Convert to Diameter" ..................................................................... 26
5.14. Sorting Steps............................................................................................................. 28
5.15. Editing Steps.............................................................................................................. 29
5.16. Deleting Steps............................................................................................................ 30
5.17. Duplicating Steps....................................................................................................... 31
5.18. Copy and Paste Steps ............................................................................................... 32
5.19. Loading a Configuration............................................................................................. 33
5.20. Saving a Configuration............................................................................................... 34
5.21. Keyboard Input Language.......................................................................................... 35
5.22. Decimal Separators ................................................................................................... 36
5.23. Converting Values to Inches ...................................................................................... 37
5.24. Global Writing Speed................................................................................................. 38
5.25. Connection Status...................................................................................................... 39
5.26. Data Transmission..................................................................................................... 40

Updating the Firmware................................................................................................ 41
6.1. Updating the Firmware................................................................................................... 41
List of Illustrations....................................................................................................... 42

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User Instructions
1.1. About this Manual
This manual contains all the information you need for installing and operating the Balluff
Easy Tool-ID system.
1.2. Structure
This manual is organized so that the sections build on one another.
Example:
Chapter 1: User Instructions
Chapter 2: Version Overview
Chapter 3: Introduction
…
1.3. Typographical Conventions
The following typographical conventions are used in this manual.
Syntax
Numbers:
- Decimal numbers are shown without additional indicators (e.g. 123)
- Hexadecimal numbers are shown with the additional indicator hex | h (e.g. 00hex | 00h)
Cross-references
Cross-references indicate where additional information on the topic can be found (e.g. see
Section 5 "Technical data").
1.4. Symbols
Note
This symbol indicates a special note in your text.
Caution
This symbol is always used when hazardous intervention is required, for example
into a Windows system by the requirement of an administrator.
1.5. Reference to Other Manuals
For connecting and configuring the RFID technology use the corresponding manuals and
software tools which are included with every Reader.
1.6. Reference to Third-Party Software
Microsoft .NET Version 4.0 and higher components are needed for the Balluff Easy Tool-ID
configuration software.
To view the manual as a PDF you need a PDF reader from a third-party.
1.7. Abbreviations
RFID = Radio Frequency Identification
HMI = Human Machine Interface

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Version Overview
2.1. Manual Version Log
Date
Version
Description
2016-08-07
0.1
Initial version
2016-12-06
1.0
Final version
2017-02-07
1.1
Addition of the function "Convert radius to diameter"
2018-03-21
1.2
Addition of the functions "Convert to inch", "Cancel function",
"Copy and paste" and "Firmware update".
Update of the revised functions of the new firmware version
2018-08-27
1.3
Addition of the "Decimal Places" function

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Introduction
RFID-based tool identification is an ever more important topic today when it comes to opti-
mizing production processes and reducing costs.
Easy Tool-ID represents a cost-effective and simple solution for covering the basic functions
of tool identification.
Principle of tool identification using RFID
All tool-relevant data is stored without contact on a data carrier embedded in the tool holder.
Automatic loading into the system memory means all of the data is always correct. Valuable
information can no longer be lost. On the contrary: electronic data transmission means the
data is always available.
Figure 1: RFID chip in tool holder
RFID chip glued into the
tool holder.

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3 Introduction
Figure 2: Basic path of a tool in production
Incorporating RFID directly into the machines is complicated and requires technical exper-
tise depending on the controller. Such integration is also cost-intensive and time-consuming.
A simple but highly effective alternative is to enter the tool data into the screen at the ma-
chine automatically.
Balluff has developed a solution called "Easy Tool-ID", enabling you to read tool data from
the RFID chip and enter the data machine-specific into the screen at the push of a button.
This provides the user with a powerful product which prevents input errors and speeds up
the setup process.
Presetter
Tool is measured
Data are written to the RFID
chip
Machining center
Tool in use
Data are read from the RFID chip
Tool
Preparation
Grind tool
Storage
Store tool

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The Easy Tool-ID System
4.1. System Overview
The Easy Tool-ID system is a special tool stand with RFID function. An integrated microcon-
troller can be used to read out data that is stored on an RFID data carrier, and then the data
can be forwarded to an HMI via USB. It is used primarily for identifying tools and is connect-
ed to the respective machine tools.
The microcontroller can be configured using configuration software (see Section 5) and
adapted to the input mask of the HMI. The system is therefore independent of the machine
controller and can be used on nearly all machine tools.
The Easy Tool-ID system simulates an external keyboard and handles data entry which
would otherwise need to be entered manually by the operator.
Figure 3: Front- and rear view of Easy Tool-ID stand

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4 The Easy Tool-ID System
4.2. Technical Data and Components
The Easy Tool-ID system is a special tool stand with the following integrated components:
•Microcontroller (BSG TID-05-H01-04-005)
•Read/write head (BIS C-306-PU1-01 or BIS M-302-001-S115)
•Processor unit (TM-BIS C-600 Easy Tool or TM-BIS M-6000 Easy Tool)
•Power supply (BAE PS-XA-1W-24-038-601)
•Various connection cables
The stand can be secured to the ground via the mounting holes.
The power is supplied via the power supply unit integrated into the stand. For information
needed to make the connection, please refer to the corresponding user's guide located at
http://www.balluff.com/.
Caution
Proper connection of the power supply must be carried out by specialist personnel.
Balluff shall assume no liability for improper use. It must be ensured that the
system is connected to ground.
Figure 4: Components

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4 The Easy Tool-ID System
4.3. System Requirements
The following prerequisites must be met for use on the machine tool:
•Balluff configuration software (see Section 5.1 for prerequisites)
•USB port on the machine tool (expansion for external keyboard)
•Power supply (100...240 V AC)
•RFID data carriers attached to the tools (e.g. BIS C-122-04/L or BIS M-122-02/A)
•Presetter with integrated RFID functionality (BIS C or BIS M)
•Balluff standard data mapping (see Section 4.5 Balluff standard data mapping)
Note
The Easy Tool-ID system is a BIS C or BIS M system. For more details on this, refer
to http://www.balluff.com/

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4 The Easy Tool-ID System
4.4. Installation and Startup
Once the configuration plans are created and have been uploaded to the microcontroller
(see Section 5), the system is ready for use.
The system has to be installed next to the machine tool near the HMI. The stand has to be
firmly anchored to the floor to prevent the possibility of tipping.
As soon as power has been provided, the system can be connected to the HMI via the USB
port.
Caution
The USB cable must not exceed 3 meters in length.
The system is now ready. After selecting and installing the correct tool adapter, you can
begin processing data. The following adapters are available for selecting:
Adapter
Article name
Tool holder SK30
BSG TID-05-T31
Tool holder SK40
BSG TID-05-T32
Tool holder SK50
BSG TID-05-T33
Tool holder HSK32
BSG TID-05-T34
Tool holder HSK40
BSG TID-05-T35
Tool holder HSK50
BSG TID-05-T36
Tool holder HSK63
BSG TID-05-T37
Tool holder HSK80
BSG TID-05-T38
Tool holder HSK100
BSG TID-05-T39
Tool holder Capto CC6
BSG TID-05-T40
Figure 5: Tool adapters
Note
The adapters are not included and must be ordered separately.

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4 The Easy Tool-ID System
4.5. Safety Notes
Installation and operation
Installation and operation may only be performed by trained technical personnel. Unauthorized
intervention and improper use shall void warranty and liability claims.
Use and testing
When using the Easy Tool-ID system, you must follow the applicable safety regulations. In particu-
lar, measures must be taken so that no person or object is put in danger if the identification sys-
tem has a defect. This includes adhering to the permitted ambient conditions and regularly check-
ing the identification system with all associated components to ensure proper function.
Malfunctions
If you find indications that the identification system is not functioning properly, put it out of opera-
tion and secure it to prevent unauthorized use.
This device fulfills the requirements of the EMC Directive ETSI EN301489-1 (v1.9.2); EN 301489-
3 (V1.6.1); EN 300 330-2 V1.6.1; EN 50364:2010.
Warning: This is a Class A product. In a home environment, radio interference can occur, which
can lead to the user needing to take appropriate measures to eliminate it. Its use is therefore only
permitted in the industrial area.

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4 The Easy Tool-ID System
4.6. Balluff Standard Data Mapping
To transfer the correct data, you need to have the Balluff standard data mapping on the pre-
setter. This mapping determines the location at which the RFID data carrier stores the infor-
mation and in which format it is stored. Based on that, the Easy Tool-ID system can read the
correct information out of the data carrier and transmit it to the machine tool.
Note
Without Balluff standard data mapping, transmission of the correct data is not
possible. The data mapping can be installed on the presetter by the manufacturer of
the presetter (for example, Zoller).
Figure 6: Balluff Standard Data Mapping

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4 The Easy Tool-ID System
4.7. Usage
The Easy Tool-ID system can be used once it is provided with power and connected to the
HMI via USB. To do so, place a tool with RFID data carrier into the tool holder.
Note
Make sure that the tool has been put in the holder correctly. The RFID tag should
now be right in front of the read/write head. That ensures secure data transmission.
After selecting the tool's position, the user presses the button on the front side of the tool
stand. Then the data on the data carrier is read out and forwarded to the HMI. After a short
processing time (about 2 s), the system begins outputting the contents in the HMI.
Caution
To ensure the data is written correctly, the HMI must not be manually controlled
during the write operation. In addition, the system has to be located at the correct
input site. If the system is used in an environment for which it has not been
configured, this will lead to incorrect input in the HMI!
Once the data has been transmitted to the HMI, you can take the tool out of the tool holder
and put it in its intended location. Now you can continue with the next tool in the same way.
Canceling a process
If you want to cancel the current write operation, press and hold the button during the output
until the green LED starts flashing in the rhythm "long on –short off –long on". The write
operation stops immediately.

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4 The Easy Tool-ID System
4.8. Status Indicators
The system's status can be indicated by the LEDs on the microcontroller. These are visible
on the tool stand from the outside. There are 3 LEDs in total:
•ON (blue): Once the system is connected to the HMI or a computer via USB, the blue
LED lights up and stays lit. Then the microcontroller has power and is ready for opera-
tion.
•LED1 (green): When the system is executing a plan or a new configuration is being
transmitted, the LED is continuously lit. If a plan is canceled, the LED flashes in the
rhythm "long on –short off –long on". In case of an error, the LED flashes as described
in the table.
When the USB cable is plugged in, the LED pulsates for a couple seconds. During this
time, the system waits for the firmware to update. (See Section 6.)
LED1
Description
Rapid flashing
No data carrier detected
Long off, short on
Error in communication with the BIS processor unit
Slow flashing
Faulty configuration
Figure 7: Error codes

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4 The Easy Tool-ID System
4.9. Troubleshooting
System does not respond:
•Verify that the data carrier is positioned correctly in front of the read/write head.
•Verify that the system is correctly connected to the equipment.
•Verify that a configuration is installed on the microcontroller. (See status indicator.)
•If necessary, perform a reset. (Disconnect the system from the power and the USB port
from the HMI, wait a minute and then reconnect them.)
The system does not output the data in the correct sequence or outputs the wrong data:
•Check whether the configuration was prepared according to the specifications
•Verify that the data were correctly written on the RFID data carrier
•Reinstall the configuration if necessary
Note
If none of the aforementioned measures remedies the error, Balluff Service will be
happy to help you. https://www.balluff.com/local/de/support/

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The Configuration Software
5.1. System Requirements
•Microsoft Windows 7 (32- or 64-bit)
•.NET Framework 4
•Min. 128 MB available memory
•Min. 100 MB available hard drive space
•1x USB 2.0 port
•USB data cable
•Balluff Easy Tool-ID hardware
Driver Installation of the Easy Tool-ID Hardware
Caution
Do not connect the hardware to the system until the driver has been successfully
installed using the Easy Tool-ID setup.
If driver installation failed, you can always reinstall it in the program directory of Easy Tool-ID
(usually C:\Program Files (x86)\Balluff GmbH\Balluff Easy Tool-ID\Driver).
Note
The drivers and configuration software only have to be installed on the computer to
be used for configuring the system. This is not absolutely necessary on the HMI.
USB Connection
When the program is started, the Easy-Tool ID software automatically connects to the con-
nected control unit.
Note
Only one control unit may be connected to the system.
If an Easy Tool-ID device is plugged and unplugged while the program is running, the cur-
rent connection status will be displayed directly in the program.
To do this use the Upload tab. See 5.27 Data Transmission.

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5 The Configuration Software
5.2. Installation
Open the installation wizard by double-clicking on the Setup file and follow the instructions
on the screen.
Read the license agreement carefully. If you agree, continue with the installation.
5.3. Start and Function Overview
After successfully completing the installation, start the application by clicking the desktop
icon or Start  All Programs  Balluff GmbH  Balluff Easy Tool-ID  Balluff Easy Tool-
ID.
Function Overview
After starting the application you are able to make various settings.
The following pages provide a detailed description of the respective configuration options.
Note
Settings can be added/activated ( ) or deleted/deactivated ( ).
You can edit existing configurations using the corresponding symbols. These are
explained in this user's manual.
Configuration Plans
Here you create the configuration plans and the steps they require.
Configuration plans may contain multiple steps.
Steps mean "what is performed in which order".
Steps can thus be used to create entire process sequences.
E.g.: The first field is activated, here the tool number is entered.
Then the simulated tab key is used to switch to the next field where the tool name is entered.

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5 The Configuration Software
5.4. Creating Plans
•Click the Create button. (1)
•Enter a unique name. (2)
•Enter a tool type number in the range from 0 to 30000. (3)
•After entering valid values, confirm them with Add. (4)
•The configuration plan you just created will then appear in the list.
Figure 8: Creating a new configuration plan

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5 The Configuration Software
5.5. Creating Multiple Plans
In some cases it may be necessary to create multiple plans. For different tool types, there-
fore, different entries may need to be made in the respective HMI.
For example: Tool type 1 has only one cutting edge with a radius and a length.
The plan looks as follows:
Figure 9: Creating multiple plans
Tool type 2, however, has 2 cutting edges:
Figure 10: Creating multiple plans