Bame ROY9 User manual

Motoreducer for sliding gates up to 1000 kg.
1
ROY9
READ THIS MANUAL CAREFULLY
BEFORE PROCEEDING WITH THE INSTALLATION
KEEP THIS MANUAL FOR FUTURE REFERENCE
Instruction manual

8 Kg.
280 x 164 x 260 h mm
7,5 Nm
1/33
oil ATF DEXRON 3
1000 Kg
8,5 ms
4
16
IP 44
-20°C/+55°C
asynchronous monofase
230 V 50 Hz
1,5 A
1400 g/min
12 microF
350 W
120°C
ROY9
The ROY 9 motoreducer it’s composed by a single alluminium body,
containing the electric motor, the transmission system and the
electronic control board.
The motor it’s filled with oil and it’s provided with a mechanical
clutch for torque regulation.
The top of the motor it’s closed by an ABS cover in which it’s
housed the control board.
The control board can manage different working logics and all the
security and control accessories.
ROY also has an emergency release system protected by a small
cover with a keylock.
The limit switches can be magnetic (standard) or mechanic and are
used to check the travel of the gate.
Technical features
Weight:
Dimensions:
Nominal torque:
Transmission ratio:
Lubrificant:
Max swing weight:
Gate speed
Pinion module
Number of teeth
Grade of protection
Working temperature
Motor:
Main supply:
Current:
Motor rotation speed:
Capacitor:
Power:
Thermic protection:
Safety
standard
specifications
WARNING
Electric shock!
WARNING
Do not install
motors in areas
saturated with
explosives mixtures!
WARNING
Moving
gears!
WARNING
Keep safety distance!
3

Precautions required to install
the motoreducer
Before installing the motor always read all the manual.
The manual not only explain how to install the motor in the correct way
but explain also which safety standard the gate must respect.
Pre installation check
Verify that the gate:
- can slide properly, without hangings
- it’s straight and moving without oscillations
- it’s sliding inside the guides
- have mechanical swing stopper installed
These problems if present, must be corrected before installing
the motor.
Standard specifications
These standards define the mechanical requisites needed for motorised
residential gates in public areas.
To guarantee the safety the installer must verify:
Tools needed
for the
installation
of the motor
4

280 257
125
100
Fixing
plate
Ø 10
Ø 30 Ø 30
30 3065
257
280
126
102 38
164
92 176
260
84
- eventual transparent surfaces must have no less than class 1
resistance, must be unbreakable or if breakable the resulting fragments
must not have cutting edges..
- if the surfaces are scarcely visible these must be marked or colored.
- to move the swing manually the pressure applied must not exceed
15 kg for residential gates and 26 kg for industrial gates.
- the swing and relatives accessories must not expose people to danger
of dragging, cutting or shearing.
The danger zone where these risk must not be present it’s extened up
to 2,5 mt of height.
- during opening and closing operations, the swing must not create
trapping zones.
BAME s.r.l. is liable only for the individual articles produced
and sold by BAME.The gate with the motor it’s considered a machine
and must respect the machinery directives, the installer must verify the
safety of the gate with the motor and is liable for any damage due to a
poor installation.
ATTENTION: BAME is not liable for any damage depending on
modifications to any particular: electrical, electronic or mechanical done
by other persons without prior consent by BAME s.r.l..
ATTENTION: BAME is not liable for any damage depending on
accessories, electronic control boards and photocells without BAME
trademark or for the use of these parts without prior consent by
BAME s.r.l..
5
Dimensions

Electrical plant
Cables needed for the installation:
3 x 1,5 for the 230V main power supply
2 x 1,5 + 1 x RG58 for flashing light and antenna
2 x 1 for the photocell transmitter
4 x 1 for the photocell receiver
3 x 1 for the keyswitch
2 x 1 for the mechanical safety edge
If using the fixing plate the plastic pipes must pass trough the two
holes and the plate must be positioned as shown in figure 4.
Fig. 4Pipes passage
6
Swing
stopper
Swing
stopper
Mechanical
safety edge
Mechanical
safety edge
Keyswitch
External
TX photocell
Protection net
Area to be protected with safety devices
Shielded cable
Flashing lightAntenna
Motor
Internal TX
photocell
External
RX photocell
Internal RX
photocell

Emergency release system:
in case of power supply failure it’s possible to unlock the gate manually
following these instructions:
1. using the key supplied with the motor unlock the small cover on the
side of the motor (fig.1)
2. inside the cover is housed an hexagonal key of 6 mm (fig.2)
3. insert the key inside the unlocking system and turn clockwise
about 3-4 turns (fig.3)
4. to lock the motor again turn the key anticlockwise about 3-4 turns
5. replace the hexagonal key inside the cover and lock the cover again
with the key supplied, store the key in a safe place.
FIG. 1
FIG. 2
FIG. 3
ATTENTION:
THIS SHEET
MUST BE
CONSIGNED
TO THE CLIENT
ATTENTION:
THE CUSTOMER
MUST KEEP
THIS SHEET
TOGETHER WITH
THE KEY IN A
SAFE PLACE.
THE PLACE
WHERE THE KEY
IS STORED MUST
BE ACCESSIBLE
ALSO IN CASE
OF POWER
FAILURE
ATTENTION:
INFORM ALSO
OTHER USERS
OF THE
AUTOMATION
ABOUT THE
PLACE WHERE
THE KEY AND
THIS SHEET
ARE STORED.
7

Safety checks
IMPACT
CRUSHING
HOOKING
DRAGGING
SHEARING
CUTTING
Checks:
The ruggedness and the fastening of the structure is adeguate.
The swing can not fall in the ground.
The threshold of the gate it’s modeled not to create hindrance.
Limit switch are installed and verified.
The moving parts are equipped with adeguate protections installed in
compliance with the safety standards.
The torque regulation can be changed only by specialized personnel,
operating on the control board in compliance with the instructions from
the manifacturer.
The gate with the motor is supplied with an emergency release system.
The client have been supplied with information about the emergency
release system.
Possible risks:
Mark for each risk the solution adopted.
(Possible solutions : 1-only manual operations, 2-sensitive edges,
3-photocells, 4-swing stoppers, 5-torque limiter, 6-surface modelling,
7-footboards, 8-radar, 9-acustic signal, 10-visual signal, 11-markings,
12-isolation, 13-protection net, 14-……………………......................…,
15-……………………......................…)
Electrical risks:
CE markings are present in compliance with the directive
BT(73/23/CEE) on all components.
All electrical connections are made in compliance with standard
specifications, also according to the manufacturer manual.
The remote controls are compliant with the directive R&TTE(99/5/CE).
Components are marked CE, according to directive EMC(89/336/CEE).
Safety and reliability of the motor and control devices:
Controls are verified with the movement of the gate, according with the
manifacturer manual.
All the control device are installed in an accesible position and they are
easily visible.
The motor is compliant with the standard specification EN12453.
All the presence and motion sensor are working according with the
standard specification EN12445.
impact cutting lifting shearing
dragging hooking crushing
8

9
Declaration of conformity
(must be filled by the installer)
DECLARATION OF CONFORMITY “A”
The undersigned
Name: ........................................................................................................
Address:.....................................................................................................
responsible of the installation of the system declare that the product:
Gate type: ................................................................
Address: ...........................................................................
...........................................................................
satisfies all the technical regulations applicable to the product within
the scope of Council Directives 73/23/EEC, 89/336/EEC, 98/37/EEC
and subsequent modifications.
Furthermore declare that the following standard specifications have been
applied:
EN12453/EN12445 Safety for motorised doors and gates, industrial,
commercial and residential - Requisites and classification - Test methods
EN12604/EN12605 Mechanical aspects for doors and gates, industrial,
commercial and residential – Requisites and classification – Test methods
CEI 64/8 electrical plant with nominal tension not over 1000 VAC and
1500 VDC
Notes: ...................................................................................................
...................................................................................................
...................................................................................................
Place:..................................................................................................
...................................................................................................
Date: ...................................................................................................
Signature:........................................

Declaration of conformity
DECLARATION OF CONFORMITY “B”
BAME srl
Via Leonardo da Vinci, 23
46020, San Giacomo Segnate (MN)
Italia
declare that the product
motoreducer for sliding gates, see the instruction manual for compatible gates
ROY 9
satisfies all the technical regulations applicable to the product within the scope of
Council Directives:
MACHINERY DIRECTIVE 98/37/CEE AND SUBSEQUENT MODIFICATIONS.
DIRECTIVE EMC 89/336/CEE.
DIRECTIVE BT 73/23/CEE AND 93/68/CEE.
IS FORBIDDEN TO PUT INTO SERVICE THE DEVICE OF THIS DECLARATION BEFORE
THE PRODUCT OF THE DECLARATION “A” HAS BEEN DECLARED IN COMPLIANCE
WITH THE SPECIFICATIONS STANDARD.
San Giacomo Segnate, 01/01/2010
Baraldini Silvano
BAME srl
10

Motor fixing
1. MOTOR FIXING WITHOUT PLATE
Prepare a platform in cement raised 40-50 mm from the floor and
perfectly straight.
Two plastic pipes for electrical wiring must emerge from the platform
in correspondance with the two holes under the motor.
Position the motor on the platform according to the measures in this
manual. Make four holes of at least 10 mm for the anchoring screws
and fix the motor in the cement platform.
2.MOTOR FIXING WITH PLATE
Tighten the four screws on the fixing plate. The screws must come
out on the top side of the plate about 50 mm to allow a fine regulation
of the motor.
Prepare a platform in cement raised 40-50 mm from the floor and
perfectly straight. Set the four screws with the plate in the platform.
Two plastic pipes for electrical wiring must emerge from the platform
in correspondance with the two holes in the plate.
Position the motor on the plate and use the bolts supplied to fix it.
Moving the bolt on the screw is possible to have a fine regulation of
the height of the motor.
FIXING OF THE METAL RAIL
Unlock the motor with the emergency release.
Lay the first meter of rail on the pinion of the motor and on the gate.
The fixing pins must be set in the middle of the rail holes. Check that
the rail is straight and weld the pins into the gate. Couple the second
meter of the rail with the one already welded, to make sure that the
distance is right, use another piece of rail for the coupling (see figure
5). Repeat these operations for the full length of the gate.
Move the gate manually verifyng that it slides smoothly, if necessary
fine tune the height of the rails. Is very important to leave a clearance
of 1-2 mm between the rail and the pinion of the motor.
When all the regulation are done, tighten the screw and grease the
rail slightly.
Fig. 5
11

12
LIMIT SWITCH STIRRUP FIXING
Fix on the gate the stirrups with the screws supplied in the kit, the
stirrups must be set to activate the sensor on the motor before the
gate reaches the stoppers. Fine tune this regulation using the holes
made on the magnetic limit switches.
Always install the yellow magnet as closing limit switch and the
green magnet as opening limit switch.
The maximum distance between the magnet and the sensor inside
the motor must be less or equal to 15 mm. the position of the sensor
is indicated in figure 6.
When this operation has been done, lock the motor and proceed with
the electrical connections.
MAINTENANCE
This motoreducer does not need maintenance; anyway verify twice a
year all the security device.
Cover with key for
emergency release
Cement
platform
Rail
Pinion
93
35
Fixing
plate
Fixing
screws
Plastic pipes
for electrical
wirings
Sliding axis
55
Pinion
Limit switch sensor
Fig. 6

ADJUSTEMENT OF THE ROY 9 MECHANICAL CLUTCH
The mechanical clutch is an added safety system which not replace
in any way the torque regulation of the electronic control board.
Both system must be adjusted separately and the maximum pressure
needed to stop the gate must be 15kg for residential gates and 26kg
for industrial gates.
ATTENTION: before using the motor remove the plastic wire
inserted in the oil cap. Keep this wire with the instruction
manual and place it back on the cap if there is the need to move
the motor. This wire is to prevent oil leaking during
transportation.
13

SPARE PART LIST FOR
MOTOREDUCER ROY 9
1. PLASTIC COVER WITH SCREWS
2. COMPLETE MOTOR CAP
3. STATOR
4. COMPLETE ALUMINIUM BODY
5. ELICOIDAL WHEEL
6. COMPLETE SIDECAP
7. COMPLETE MOTOR SHAFT WITH CLUTCH
8. COMPLETE FINAL SHAFT
9. PINION.
10. COMPLETE CLOSING LIMIT SWITCH (YELLOW)
11. COMPLETE OPENING LIMIT SWITCH (GREEN)
12. FIXING PLATE WITH SCREWS AND BOLTS
12
78
456
123
91011
14

15
WARNINGS:
BAME s.r.l. , as manufacturer, can not be held responsible for damages
due to wrong or missing connections or due to an improper setting.
The safety devices should be always installed and kept in full working order.
Once terminated the system setting, you should place back the container
on its position, fastening tight its screws.
BAME s.r.l. , as manufacturer, can not be held responsible for damages
due to improper use of the door/gate.
It is forbidden to replace any electric, electronic or mechanic part with not
original spare parts.
BAME s.r.l. , has the right to modify or change the electronic boards and
manuals, without prior notice.
Always regulate accurately the torque of the motors. An incorrect setting of
the torque may cause damage to people, animals or objects.
WARRANTY:
Devices and accessories are guaranteed for a period of 24 months after
production, whose date is printed on each item. The company will replace
or repair its devices, provided that they are returned to our factory with the
warranty label in good conditions. In case of replacement of the returned
items, these will remain property of the company. The warranty does not i
nclude damages due to any incorrect use, such as: non fulfilment of the
instruction detailed for each device, maintenance and servicing carried out
without the previous written consent of our company.
Moreover, warranty does not cover any damage due to wrong tension
supply and any other reason for which the manufacturer cannot be made
responsible. Any device returned must be delivered to our company with
carriage paid and will be sent back with freight collect.
Warranty validity ceases if customer’s payments are not fulfilled.
Each device manufactured by our company meets the european safety
standards. Our company declines all responsibility for the non-observance
of the safety rules by the installers.
In order to reduce the time spent for servicing the returned items, all faulty
materials which have been sent back to us must be accompanied by the
installer description of the item fault.

BAME s.r.l. Local Branch
16
46020, San Giacomo Segnate (MN) Italy 63844, Grottazzolina (FM) Italy
Leonardo da Vinci, 23 E. Berlinguer, 6
Tel. [phone] Tel. [phone]
Fax [phone] Fax [phone]
www.bame.it www.delma.it
e-mail:[e-mail] e-mail: [email protected]