tousek TURN 10 User manual

Installation- and Operating Instructions
Swing gate operator TURN 10, TURN 20

- 2 - tousek / E_TURN-10-20_42000705 / 16. 05. 2017
Important warning and safety notes for installation and operation
• These installation- and operating instructions form an integral part of the product “gate operator”. They have been specically written for professional installers
trained and skilled in the trade and should be carefully read in their full length before carrying out the installation. They describe the proper installation and
operation of the sliding gate operator only, not of the overall device “automatic gate”. After the installation this manual has to be handed over to the user.
• Installation, connection, adjustments, putting into operation, and servicing may only be carried out by trained professionals in full accordance
with these installation- and operating instructions.
• The EU Machine Directive, laws and rules concerning the prevention of accidents, and laws and standards which are in force in the EU and in the individual
countries have to be strictly followed.
• The TOUSEK Ges.m.b.H. cannot be held liable for any claims resulting from disregards of the laws and standards in force during the installation and operation.
•
The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and which is described in these installation and
operating instructions. The TOUSEK Ges.m.b.H. rejects any liability if the product is used in any way not fully conforming to its original purpose as stated herein.
• The product is not suitable for installation in explosion-hazardous areas. The existance of inammable gas and steam is of great danger !
• The packaging materials (cardboard, plastic, EPS foam parts and lling material etc.) have to be properly disposed of in accordance with the applying
recycling- and environmental procection laws. They may be hazardous to children and therefore have to be stored out of children´s reach.
• Before beginning with the installation the installer has to make sure that all mechanical components of the gate facility, like carrier prole/rail, gate frame and
panels, guiding elements etc. are sufciently supportive and resistant for the purpose of gate automation. Check also whether the product has transport
damages.
• All electrical installations have to be made in full conformity with the applying rules and laws (e.g. using a fault current circuit breaker, proper grounding etc.).
• An all-pole disconnecting main switch with a contact opening-gap of minimum 3 mm has to be foreseen.
• When installing the safety device (photocells, safety edges, emergency-stops etc.) please comply with the valid direcitves/standards, the criteria of practical
rules of conduct, the installation environment, the operating logic of the system and the effected force of the motorised gate. .
• The safety devices must secure possible bruise, shear and general danger areas of the motorised gate.
• After installation the proper function of the gate facility and the safety devices has to be checked!
• Place warning signs and notes of the valid regulations to indicate danger areas .
• With each installation the identication data of the motorised gate has to be placed in a visible place.
• The label for the Handauslöser has to be placed next to its operating element.
• The electric motor heats up during operation. Therefore the device should only be touched after it has cooled off.
• Please make sure that no other persons are on site of the motorised gate area, especially in when operating the facility in hold to run mode (switch with
OFF-pre adjustment) . The pre-adjusted OFF-button/switch has to be placed in sight of the actuated gate but away from moving parts. This switch/button
(except key-switch) has to be mounted in min. 1,5m height and non-accessible to the public.
• Children have to be instructed, that the gate facility as well as the belonging parts may not be used improperly, e.g. for playing. Furthermore handheld
transmitters have to be kept in safe places and other impulse emitters as buttons and switches have to be installed out of children‘s reach.
• Only original spare- and replacement parts may be used for repair of the product.
• The TOUSEK Ges.m.b.H. rejects any liability for claims resulting from usage of the product in combination with components or devices which do not fully
conform to the applying safety laws and rules.
• The installer has to inform the user about all aspects of the automatic operation of the complete gate facility, as well as about emergency operation. The
installer further has to supply to the user all instructions relating to the safe operation of the gate facility. The installation and operating instructions also
have to be handed over to the user.
• The user has to be informed that he has to turn off the main power switch in case of malfunction of the product and that he can use the facility again after
repair and adjustment works have been completed.
• Please notice that the warranty will not be applicable if the label with the engine number has been removed or
damaged.
Maintenance
• Disconnect the power supply during mounting, maintenance and repair works.
• Maintenance works may only be carried out by qualied personnel.
• Check the proper force adjustment once a month.
• Check the proper function of the emergency release mechanism periodically.
• Check if all mounting screws are securely fastened periodically.
• Remove dirt from the operator periodically.
• Lubricate the pivot points of the operator with grease and the push rod with WD40 spray (twice a year or as needed).
• Maintenance and servicing of the complete gate facility has to be carried out according to the gate builder’s/
installer’s instructions.
This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior
written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

tousek / E_TURN-10-20_42000705 / 16. 05. 2017 - 3 -
1. General Swing gate operator TURN 10, TURN 20
Characteristics
• electromechanicalswinggateoperatorfor230Va.c.
• max.weightofgatewings350kg
• suitableforinstallationatalreadyexistinggates
• incl.mountingparts
• self-lockingsteelspindle
• forprivateuse,approx.20cycles/day
•
General features
TheswinggateoperatorTOUSEKTURN,canbeeasilyinstalledatnewandalsoalreadyexistingswinggatefacilities.The
driveunitworkselectromechanicallyandconsistsofaconnectingrodmadeofstainlesssteelwithanintegrated,self-locking
spindle and a high-performance single-phase motor. These components are situated in an aluminium housing.
Duetoitsself-lockingspindletheoperatorguaranteestheblockingofthegateandthereforeusuallynoelectric-lockisre-
quired.
Butdependingontheindividualsituationofassemblyitmaybenecessarytoinstallanadditionallocking(e.g.e-lock)forreach-
ingaxblockingofthegateinitstravellimits–evenatself-blockinggateoperators.
Akeyforemergencyreleasepermitsthemanualopeningofthegateincaseofe.g.powerfailures.
At rising gate entrances, additionally the optional hinge joint has to be mounted.
Technical data
Drehtorantrieb TURN 10 TURN 20 TURN 10 TURN 20
power supply 230Va.c.±10%,50Hz hoisting speed 18,5mm/s
current consumtion 1,5A max.stroke 303mm 402mm
condenser 8µF max.lengthofwing 2,5m 3,0m
max.thrust 3500N max.weightofwing 350kg
dutycycle(S3) 20 cycles/day
max.inclination/gradient
of gate entry 10° *)
article no. black:
silver:
left: 11260210
right: 11260220
left: 11260400
right: 11260410
left: 11260230
right: 11260240
/
other blockinginclosedposition,TURN10alsoavailableinsilver
• Max. wing widths do neither apply to full-panel gates (but to stave or trellised gates) nor to non-horizontal gates!
*) With rising gates the max. leaf width and gate weight have to be reduced up to 50%.
The pillar sided support bracket for the operator enables a possible gradient of up to 10°.
ATTENTION: RISK OF INJURY / DANGER OF DRIVE AND PROPERTY DAMAGE:
• with rising / descending gates it is absolutely necessary to install a damper (e.g. a gas pressure damper) in order
to avoid uncontrolled movements of the gate leaves when the motor is released!

- 4 - tousek / E_TURN-10-20_42000705 / 16. 05. 2017
2. Installation Swing gate operator TURN 10, TURN 20
2a. Denition of mounting points
and attachment of mounting parts Installation
Note
• The mounting points for the front (1) and for the rear mounting part (2) should be chosen in accordance of the
mounting measures (see following table).
• Please note that the measures A and B must always be measured from the pivotal point of the gate.
• The adjustment/alignment of the operator should be levelled out.
Mounting points
General installation notes
• Beforebeginningtheinstallationoftheoperators,pleasemakesurethatthegatewingsarealreadylimitedintheirtra-
vel by some sort of stopping devices (3) both in the open and closed gate positions.Ifthisisnotthecase,such
stoppingdeviceshavetobeinstalledortheTousekpistonrodstrokelimitingdevicehastobeused.The spindle may
not be fully extended (approx. 5 mm residual way)!
• Withleanorwoodengatesthefrontmountingpart(1) should not be installed directly on the gate. Please use for that a
atsteelbar.
• *) Attention:toavoidcontaminationsandtoensurealonglastingandreliableoperationpleasemakesuretokeepa
minimum distance of 400mm to the driveway top edge.
• Themountingpointsforthefront (1) and for the rear mounting part (2) should be chosen in accordance of the below
mentioned mounting measures. The adjustment/alignment of the operator should be levelled out.
*) min. 400mm
2
1
Attention
• Note: left operator differs from the right!
driveway top edge
gate column left gate wing
3 3
2 2
3
1 1
left gate wing INSIDE right gate wing

tousek / E_TURN-10-20_42000705 / 16. 05. 2017 - 5 -
Important
• ForkeepingthemeasurementsAandB,atlargerco-
lumns an alcove according to the beside picture has to
be made.
• the niche on the motor side has to be big enough
so that the connection cable is not bent!
200
100
80–100
Important
• In this special case (assembly with hinge joint),
measurement C has to be 85 mm longer than usual.
Opening to the INSIDE
(pivotal point centered to gate leaf)
Opening to the INSIDE
(pivotal point not centered (inside) to gate leaf)
Mounting at larger columns
Mounting measures with different swing gate situations
Special case:
using a hinge joint
Mounting measures
(opening to the INSIDE) TURN 10 TURN 20
Application standard for larger columns for larger
opening angle
A (mm) 140 190 250 140
B (mm) 140 190 140 195
C for mounting without hinge joint (mm) 935 1135 1135 1135
C for mounting with hinge joint (mm) 1020 1220 1220 1220
max.openingangle 95° 95° 90° 110°
max.wingwidth 2,5m 3m 2,5m 2,5m
A
B
CINSIDE
A
B
CINSIDE
A
B
CINSIDE
A
B
C
INSIDE

- 6 - tousek / E_TURN-10-20_42000705 / 16. 05. 2017
Installation of the mounting parts
Installation of the rear mounting parts
• afterhavingdenedthepivotalpoint(takingintoaccountthemountingmeasures)attachtherearweldingpart(2) in
thatpositiontothegatecolumn(wall).
Installation of the front mounting parts
• nowattachthefrontweldingpart(1) in compliance with measure C to the gate wing.
• Please make sure that the gate is fully closed and the adjustment/alignment of the operator is levelled out.
• With lean or wooden gates the front mounting part (1) should not be installed directly on the gate.
Please use for that a at steel bar.
2b. Montage des Antriebes Installation
• Afterxingtheassemblyparts,atrsttheoperatorisconnectedwiththemotor-sided(2) and afterwards with the spindle-
sided (1) assembly part. Before mounting please grease the mounting parts at their pivot points, as well as the
push rod (in extended position)!
Motor-sided mounting
• Puttheoperatorontheassemblypart(2). Then insert the
cylinderboltintheopeningfromtheunderside(insertitthe
waythattheM6internalthreadfacesdownwards)andx
the bolt with the worm screw.
Spindle-sided mounting
• analoguetomotor-sidedmounting
(1) = spindle-sided mounting part
Attention
• The spindle may not be fully extended (approx.
5 mm residual way)! Therefore please always set
oor stops.
2
1
WD40
GREASE
GREASE
Greasing of the moving mounting parts and of the push rod
• All the pivot points (the drills of the mounting parts and the corresponding bolts, which allow a
GREASE
dened mounting of the actuator) have to be lubricated with grease before mounting the automation!
•
Also spray the push rod (in extended position) with WD40!
WD40
• Let the automation run two or three times (open and close it)
• Grease the automation regularly ( according to the manteinance instructions).

tousek / E_TURN-10-20_42000705 / 16. 05. 2017 - 7 -
Warning
• Before carrying out the electrical connections, the power supply of the gate facility must be turned off
• The safety regulations for electric shock prevention have to be complied.
• The device should only be connected by qualied personnel
• The device should not be used in an explosive environment !
• An all-pole disconnecting mains switch with a contact opening gap of min. 3 mm has to be foreseen. The gate
facility has to be secured according to the valid safety regulations!
• IMPORTANT: The control lines (buttons, radio, photocells, etc.) have to be laid separately from the 230V lines
(supply line, motors, signal lamp).
• The safety standards and regulations regarding the force adjustment have to be in compliance with the effec-
tive rules !
2c. Electric connections
and force adjustment Installation
• The gate facility must be turned off from power supply when making the electrical connections.
• Theoperatorhastobeconnectedtothecontrolunitasdescribedinthemanualofthecontrolunit.
• Fortheconnectionofdiversesafetydevices,transmittersandotheraccessoriespleasecheckthecorrespondingmanuals
(pleasenotecable/wireplan).
• force adjustment: the force adjustment of the operator is made through the control unit (please see manual for control unit).
• end switch:theoperatorworkswithoutlimitswitches.Thenecessaryruntimeisadjustedinthecontrolunit.
2d. Dismounting
the dismounting of the motor is effected in the opposite order of installation.
Please note that before dismounting the operator the power supply has to be turned off !

- 8 - tousek / E_TURN-10-20_42000705 / 16. 05. 2017
ATTENTION: RISK OF INJURY / DANGER OF DRIVE AND PROPERTY DAMAGE:
• with rising / descending gates it is absolutely necessary to install a damper (e.g. a gas pressure damper) in order
to avoid uncontrolled movements of the gate leaves when the motor is released!
Attention
• *) It is absolutely necessary to put on the protective
cap again, otherwise the operator may become
defective.
3. Emergency release of the operator at power failure Swing gate operator TURN 10, TURN 20
• should it be necessary to release the operator (e.g. in
caseofpowerfailure,pleaseproceedasfollows:
• Turn off power supply of gate facility!
• Takeofftheprotectivecap
• Insertthekey for emergency releaseandturnit a half
rotationcounter-clockwise.
• Nowslowlymovethegate(notfasterthaninusualmotor
operation).
• Forreturningtonormalmotoroperationturnthekeyclock-
wiseuntilyoucanfeelarmresistance.Afterwardsmove
the gate till you can hear that the spindle has engaged.
• Afterthatturnonthepowersupply.
protective cap *)

tousek / E_TURN-10-20_42000705 / 16. 05. 2017 - 9 -
4. Cable plan Swing gate operator TURN 10, TURN 20
NOTE concerning cable laying
The electric cables have to be laid in insulating sleeves which are suitable for underground usage. The insulating sleeves have to be lead into the inner of the operator housing. 230 V cables and control lines have to be laid in separate sleeves. Only double-insulated cables, which are suitable for under- ground usage (e.g. E-YY-J) may be used. In case that special regulations require another type of cable, cables according to these regulations have to be used.
SAFETY NOTE
Please be aware that the beside picture is only a symbolic sample illustration of a gate facility and may therefore not show all safety devices required for your specic application. To achieve an optimum safety level at your gate facility, please make sure that all safety components and acces- sories which - according to the applying safety rules and laws - are required in your particular case (e.g. photocells, induction loops, sensing edges, signal lamps, trafc lights, mains- and emergency power off switches etc.) are properly installed, operated, and serviced. All possible bruise, shear and general danger areas of the motorised gate have to be secured. In this context please follow the EU Machine Directive, accident prevention rules and laws, as well as applying EU- and national standards in force at the time of installation and operation of the gate facility. The Tousek Ges.m.b.H. cannot be held responsible for any consequences resulting from disregard of applying standards and laws during installation or operation of the gate facility.
The 0,75mm2 control lines are shown without ground lead. In order to facilitate connections we recommend using exible wires and not using thicker wires for the control lines.
coaxialcable
3
4
3x12
4x1,52
4x1,52
2x0,752 4x0,752 2x0,752 2x0,752
2x0,752
4x0,752
2x0,752
4x0,752
3x1,52
10 10
5R 5T 9
6T 6R
8
7
2
12
11
13 1313
13
2x12
1
1a
1
1a
1 operatorTousekTURN-10,-20 1a connectionbox 2electronic logic control  (optionalwithintegratedradioreceiver) 3 externalantenna(forincreasedrange) 4signal light 5 externalfotocell 6internal fotocell (T: transmitter, R: receiver)
7main power switch and fuse 12A Note: An all-pole disconnecting main switch with a contact  opening-gapofminimum3mmhastobeforeseen. 8pushbutton momentary contact switch 9 key-operatedmomentarycontactswitch 10 safety sensing edges 11 hingedlockiingbar 12 electriclock 13 oorstops

- 10 - tousek / E_TURN-10-20_42000705 / 16. 05. 2017
• Dimensionsinmm(DimensionsforTousekTURN20inbrackets)
5. Dimensioned sketch Swing gate operator TURN 10, TURN 20
assembly part
spindle-sided
assembly part
motor-sided
measuresandtechnicalmodications
subject to change !
520(617) 303(402)
940(1141)
981(1182)
86
125 7,5
8
47
93
21 20
Ø10
57
5
130
90
Ø12
70
10
115
25
8
Ø10
30
5
50
60
Ø12
35
1246

Motornumber(Typeplate):
Other components:
Declaration of incorporation
In compliance with EC Machine Directive 2006/42/EC,
AnnexIIBfortheinstallationofanincompletemachine.
We hereby declare that the following product, as well
as its version, put by us into circulation, complies with
the essential requirements of the Machinery Directive
(2006/42/EC),duetoitsdesignandtypeofconstruction.
The validity of this declaration will cease in case of any
unauthorizedmodificationstotheproducts.
The product:
Swing gate operator
TURN 10, -20, TURN UP 1, -2
isdeveloped,designedandmanufacturedinaccordance
with:
Machinery Directive 2006/42/EG
LowVoltagedirective2006/95/EG
Electromagnetic compatibility 2004/108/EG
Applied and used standards and specifications:
ENISO13849-1,PL-„c“
EN60335-1
EN60335-2-103
EN61000-6-3
EN 61000-6-2
Following requirements ofAnnex I of the EC Directive
2006/42/EC are met:
1.1.2,1.1.3,1.1.5,1.2.1,1.2.2,1.2.3,1.2.6,1.3.2,1.3.4,
1.3.7,1.5.1,1.5.4,1.5.6,1.5.8,1.7
The relevant technical documentation is compiled in
accordancewithAnnexVII,PartBoftheECMachinery
Directive 2006/42/EC.
Weundertaketosubmititinelectronicformandwithina
reasonabletimetothemarketsurveillanceauthoritiesin
response to a duly substantiated request.
TOUSEK Ges.m.b.H., A1230 Wien, Zetschegasse 1,
Austria
isauthorizedtocompilethetechnicaldocumentation.
Theincompletemachinecannotbeputintoservice,untilit
isdeterminedthatthemachine,intowhichtheincomplete
machinehastobeinserted,complieswiththetheMachine
Directive 2006/42/EC.
EduardTousek,CEO  Vienna,01.01.2013
EC Declaration of Conformity
In compliance with EC Machine Directive 2006/42/EC,
AnnexII,Part1A.
When the described operators are connected to a gate they
form a machine in the sense of the EC Machine Directive.
Relevant EU directives:
Construction Products Directive 89/106/EWG
Machinery Directive 2006/42/EG
Electromagnetic compatibility 2004/108/EG
LowVoltagedirective2006/95/EG
Weherebydeclarethatthefollowingproduct,intheversion
putbyusintocirculation,complieswiththeessentialrequi-
rements of the Directives mentioned above. The validity
ofthisdeclarationwillceaseincaseofanyunauthorized
modifications to the products.
Product:
Gate description
Motor description
Theincompletemachinecannotbeputintoservice,untilit
isdeterminedthatthemachine,intowhichtheincomplete
machinehastobeinserted,complieswiththetheMachine
Directive 2006/42/EC.
Installation company
Address, ZIP code, Place
Date/ Signature

tousek PRODUCTS
• slidinggateoperators
• cantileversystems
• swinggateoperators
• garagedooroperators
• foldingdooroperators
• tracbarriers
• carparkmanagementsystem
• windowoperators
• domelightoperators
• slidingdooroperators
• electroniccontrols
• radioremotecontrols
• keyoperatedswitches
• accesscontrol
• safetydevices
• accessories
your service partner:
Tousek Ges.m.b.H.Austria
A-1230Vienna
Zetschegasse1
Tel.+43/1/6673601
Fax+43/1/6678923
[email protected]
Tousek GmbHGermany
D-83395Freilassing
TraunsteinerStraße12
Tel.+49/8654/7766-0
Fax+49/8654/57196
[email protected]
Tousek BeneluxNV
BE-3930Hamont-Achel
Buitenheide2A/1
Tel.+32/11/916160
Fax+32/11/968705
[email protected]
Tousek Sp. z o.o.Poland
PL43-190Mikołów(k/Katowic)
Gliwicka67
Tel.+48/32/7385365
Fax+48/32/7385366
[email protected]
Tousek s.r.o.CzechRepublic
CZ-13000Praha3
Jagellonská9
Tel.+420/2/22090980
Fax+420/2/22090989
[email protected]
Wereservetherighttochangedimensionsand/ortechnicalspecicationswith-
outpriornotice.Claimsresultingfrommisprintsor errorscannot beaccepted.
tousek
E_TURN-10-20_42000705
16. 05. 2017